Soil conditioner granulation structure

By designing a soil improver granulation structure including a shell, feed hopper, granulation part and injection part, the problems of poor extrusion efficiency when the material size is large and the cutting end is easily overheated, achieving more efficient material handling and higher recovery rates.

CN222998736UActive Publication Date: 2025-06-20SHANDONG HUANGJIA DIGUO BIOTECHNOLOGY CO LTD

Patent Information

Application Number
CN202422212056.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-06-20
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

When the material size is large, the extrusion efficiency is poor and the cutting end is prone to overheating, which affects the material activity and recovery rate, and increases cleaning steps.

Method used

A soil improver granulation structure including a shell, a feed hopper, a granulation piece and a jet piece is designed. The granulated parts drive the cutting roller assembly and the twisting dragon operation through the motor, gear assembly and pulley assembly. The jetting parts use air compressor and jet plate to dissipate heat and peel off the residual material of the cutting roller assembly.

Benefits of technology

Improves the extrusion efficiency of soil amendment, prevents the cutting roller assembly from overheating, improves material recovery, and reduces the complexity of subsequent cleaning steps.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222998736U_ABST
    Figure CN222998736U_ABST
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Abstract

The utility model discloses a soil amendment granulation structure which comprises a shell, the shell is connected with a production piece used for granulation production of a soil amendment, and the production piece comprises a feeding hopper, a discharging hopper, a discharging hopper, a discharging hopper and a discharging hopper, the granulating part is arranged on the shell, the granulating part comprises a motor arranged on the front side of the shell, and the output end of the motor is connected with a gear assembly. According to the soil conditioner granulation structure, the motor, the gear assembly and the belt pulley assembly are matched with one another to drive the cutting roller assembly to operate and enable the auger to rotate, after a soil conditioner material is fed, the cutting roller assembly crushes the material, the situation that the subsequent granulation operation is affected due to the fact that the size of the material is too large is prevented, and then under the action of the inclined plate and the auger, the material is crushed. Crushed materials are arranged into granules through the bearing shell, the bent pipe and the granulation plate, and the air compressor is matched with the three-way valve, the bifurcated pipe and the air injection plate to conduct heat dissipation and excess material stripping treatment on the cutting roller assembly.
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Description

Technical Field

[0001] The utility model relates to the technical field, and specifically relates to a granulation structure of a soil conditioner. Background Art

[0002] During the production process of the soil conditioner, a corresponding granulation structure is required for granulation treatment. Referring to a granulation structure of a soil conditioner with the publication number CN216630713U, which includes an extrusion chamber. The lower end of the extrusion chamber is open, and a granulation chamber is provided below the extrusion chamber, realizing the combined assembly of the structure with threaded holes and the granulation chamber, facilitating the later separate replacement of damaged threaded connection parts. As described in the above patent, when the existing granulation structure of the soil conditioner is in use, most of them adopt the method of directly extruding the material and then cutting it to realize granulation. When the material size is large, the extrusion efficiency of the material is poor, and the cutting end is prone to overheating due to continuous cutting of the material and adhering with residual materials, which is likely to affect the activity of the material while reducing the recovery rate of the material and increasing the subsequent cleaning steps. Content of the Utility Model

[0003] Aiming at the deficiencies of the prior art, the utility model provides a granulation structure of a soil conditioner, which solves the problems that the device directly extrudes the material, affecting the extrusion efficiency, and the heat dissipation and the treatment effect of adhering materials at the cutting end are poor, affecting the use efficiency of the device, etc.

[0004] To achieve the above purposes, the utility model is realized through the following technical solutions: A granulation structure of a soil conditioner, including a housing, and the housing is connected with a production part for the granulation production of the soil conditioner. The production part includes:

[0005] A feed hopper, installed at the top of the housing for feeding;

[0006] A granulation part, installed on the housing for material crushing and conveying treatment. The granulation part includes a motor arranged on the front side of the housing. The output end of the motor is connected with a gear assembly. A cutting roller assembly driven by the gear assembly is installed inside the housing near the lower end of the feed hopper. A driven gear inside the gear assembly is connected with a pulley assembly. An inclined plate is inclinedly arranged inside the housing near the lower side of the cutting roller assembly. The bottom of the inclined plate is fixedly connected with a receiving shell connected with the housing. A screw conveyor driven by the pulley assembly is rotatably connected inside the housing near the receiving shell;

[0007] A bent pipe, installed at the rear side of the receiving shell, and a granulation plate is arranged at the bottom of the bent pipe;

[0008] The spraying component is installed on the housing for cleaning and heat dissipation of the cutting roller assembly. The spraying component includes an air compressor installed outside the housing. A three-way valve is arranged at the air jet end of the air compressor. A bifurcated pipe is installed above the three-way valve. A group of air jet plates fixedly connected to the bifurcated pipe are respectively installed at both ends of the cutting roller assembly near the upper side inside the housing.

[0009] Preferably, the output end of the motor is coaxially and fixedly connected to the driving gear inside the gear assembly. The driving gear and the driven gear inside the gear assembly are respectively coaxially and fixedly connected to two groups of cutting rollers inside the cutting roller assembly. The driving pulley inside the pulley assembly is coaxially and fixedly connected to the driven gear. The driven pulley inside the pulley assembly is coaxially and fixedly connected to the auger.

[0010] Preferably, a receiving groove is provided near the lower end of the inclined plate on the upper side of the receiving housing. The ends of the auger blades are respectively in contact with the inside of the receiving housing and the elbow pipe. A plurality of granulation holes are vertically and penetratingly arranged inside the granulation plate.

[0011] Preferably, the production component further includes a vibration motor installed on the right side of the housing. The vibration motor is near the upper right side of the inclined plate.

[0012] Preferably, a number of first spraying holes are provided at the bottom of the air jet plate. The inside of the air jet plate is hollow and is respectively communicated with the bifurcated pipe and the first spraying holes.

[0013] Preferably, the spraying component further includes an air jet strip obliquely arranged inside the housing. The air jet strip is located obliquely above the inclined plate. A branch pipe fixedly connected to the air jet strip is installed at the rear side of the three-way valve. A number of second spraying holes are provided at the end of the air jet strip close to the inclined plate. The inside of the air jet strip is hollow and is respectively communicated with the branch pipe and the second spraying holes.

[0014] Beneficial effects

[0015] The utility model provides a granulation structure for soil conditioner. Compared with the prior art, it has the following

[0016] Beneficial effects:

[0017] (1). In this granulation structure for soil conditioner, by arranging a granulation component and a spraying component in the device, the motor, the gear assembly and the pulley assembly cooperate with each other to drive the cutting roller assembly to operate and the auger to rotate. After the soil conditioner material is put in, the cutting roller assembly breaks the material to prevent the subsequent granulation operation from being affected due to the too large size of the material. Then, under the action of the inclined plate and the auger, the broken material is formed into granules through the receiving housing, the elbow pipe and the granulation plate. The air compressor cooperates with the three-way valve, the bifurcated pipe and the air jet plate to dissipate heat from the cutting roller assembly and strip the remaining material, improving the material recovery rate while preventing the cutting roller assembly from overheating due to continuous friction and reducing the subsequent cleaning steps.

[0018] (2) The granulation structure of this soil conditioner promotes the sliding down of the stagnant materials on the inclined plate by setting a three-way valve and a vibration motor in the device. When the vibration motor is started, the vibration motor drives the inclined plate to vibrate through the housing, and then the three-way valve is switched. The compressed air generated by the air compressor blows on the upper surface of the inclined plate through the three-way valve, the branch pipe, and the air jet strip, promoting the feeding of materials and improving the stripping efficiency of the stagnant materials on the inclined plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a sectional perspective view of the present invention;

[0020] Figure 2 is an enlarged view of the spraying part of the present invention;

[0021] Figure 3 is a left perspective view of the present invention;

[0022] Figure 4 is a right perspective view of the present invention.

[0023] In the figure: 1, housing; 2, feed hopper; 3, granulating part; 31, motor; 32, gear assembly; 33, cutting roller assembly; 34, pulley assembly; 35, inclined plate; 36, receiving shell; 37, auger; 4, elbow; 5, granulating plate; 6, spraying part; 61, air compressor; 62, three-way valve; 63, bifurcated pipe; 64, air jet plate; 65, branch pipe; 66, air jet strip; 7, vibration motor. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0025] Refer to Figures 1-4 , the present invention provides the following two technical solutions:

[0026] The first implementation method: A granulation structure of a soil conditioner, including a housing 1, and a production component connected to the housing 1 for the granulation production of the soil conditioner. The production component includes: a feed hopper 2 installed at the top of the housing 1 for feeding; a granulation component 3 installed on the housing 1 for material crushing and conveying processing. The granulation component 3 includes a motor 31 arranged on the front side of the housing 1, the output end of the motor 31 is connected to a gear assembly 32, and a cutting roller assembly 33 driven by the gear assembly 32 is installed near the lower end of the feed hopper 2 inside the housing 1. A pulley assembly 34 is connected to the driven gear inside the gear assembly 32. An inclined plate 35 is inclined and arranged near the lower side of the cutting roller assembly 33 inside the housing 1. A receiving shell 36 connected to the housing 1 is fixedly connected to the bottom of the inclined plate 35. A auger 37 driven by the pulley assembly 34 is rotatably connected inside the housing 1 near the receiving shell 36;

[0027] A bent pipe 4 is installed at the rear side of the receiving shell 36, and a granulation plate 5 is arranged at the bottom of the bent pipe 4; A spraying component 6 is installed on the housing 1 for cleaning and heat dissipation of the cutting roller assembly 33. The spraying component 6 includes an air compressor 61 installed outside the housing 1, a three-way valve 62 is arranged at the air jet end of the air compressor 61, a bifurcated pipe 63 is installed on the upper side of the three-way valve 62, and a group of air jet plates 64 fixedly connected to the bifurcated pipe 63 are respectively installed near both ends of the cutting roller assembly 33 on the upper side inside the housing 1; The output end of the motor 31 is coaxially and fixedly connected to the driving gear inside the gear assembly 32. The driving gear and the driven gear inside the gear assembly 32 are respectively coaxially and fixedly connected to two groups of cutting rollers inside the cutting roller assembly 33. The driving pulley inside the pulley assembly 34 is coaxially and fixedly connected to the driven gear, and the driven pulley inside the pulley assembly 34 is coaxially and fixedly connected to the auger 37;

[0028] A receiving groove is arranged near the lower end of the inclined plate 35 on the upper side of the receiving shell 36. The blade ends of the auger 37 are respectively in contact with the inside of the receiving shell 36 and the bent pipe 4. A number of granulation holes are vertically and penetratingly arranged inside the granulation plate 5; A number of first spraying holes are arranged at the bottom of the air jet plate 64. The inside of the air jet plate 64 is hollow and is respectively communicated with the bifurcated pipe 63 and the first spraying holes; By making the motor 31, the gear assembly 32, and the pulley assembly 34 cooperate with each other, the cutting roller assembly 33 is driven to operate and the auger 37 is rotated. After the soil conditioner material is put in, the cutting roller assembly 33 crushes the material, and then under the action of the inclined plate 35 and the auger 37, the crushed material is formed into granules through the receiving shell 36, the bent pipe 4, and the granulation plate 5. The air compressor 61 cooperates with the three-way valve 62, the bifurcated pipe 63, and the air jet plate 64 to dissipate heat from the cutting roller assembly 33 and strip the remaining material;

[0029] The second implementation method, the main difference from the first implementation method is:

[0030] The production part further includes a vibration motor 7 installed on the right side of the housing 1, and the vibration motor 7 is close to the upper right side of the inclined plate 35; the spraying part 6 further includes an air jet strip 66 obliquely arranged inside the housing 1, and the air jet strip 66 is located obliquely above the inclined plate 35 and has the same inclination angle. A branch pipe 65 fixedly connected to the air jet strip 66 is installed at the rear side of the three-way valve 62. The air jet strip 66 is provided with a number of second spraying holes near the inclined plate 35 end. The inside of the air jet strip 66 is hollow and is respectively communicated with the branch pipe 65 and the second spraying holes. When the vibration motor 7 is turned on, the vibration motor 7 drives the inclined plate 35 to vibrate through the housing 1, promoting the retention material on the inclined plate 35 to slide down, causing the three-way valve 62 to change direction. The air compressor 61 generates compressed air, which blows the upper surface of the inclined plate 35 through the three-way valve 62, the branch pipe 65, and the air jet strip 66, promoting the material to fall.

[0031] At the same time, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.

[0032] During use, the user starts the motor 31, and the motor 31 drives the cutting roller assembly 33 and the pulley assembly 34 to operate through the gear assembly 32. The pulley assembly 34 drives the auger 37 to rotate, and the soil conditioner material is introduced into the housing 1 through the feed hopper 2. The cutting roller assembly 33 in the housing 1 crushes the material, and then the crushed material is introduced into the receiving shell 36 through the inclined plate 35. The rotating auger 37 conveys the crushed material, and the material is extruded from a number of granulation holes in the granulation plate 5 through the receiving shell 36 and the elbow 4 to complete the granulation operation. During the above process, the vibration motor 7 and the air compressor 61 are started. The vibration motor 7 drives the inclined plate 35 to vibrate through the housing 1, promoting the retention material on the inclined plate 35 to slide down. The air compressor 61 extracts and compresses the external air, and then the compressed air is sprayed out through the three-way valve 62, the bifurcated pipe 63, and the two air jet plates 64. The two air jet plates 64 spray compressed air to blow the two side edges of the cutting roller assembly 33, dissipating heat from the cutting roller assembly 33 and promoting the remaining material attached to the cutting roller assembly 33 to fall off.

[0033] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0034] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A soil conditioner granulation structure, comprising a shell (1), characterized in that: The housing (1) is connected to a production part for producing soil conditioner granules, the production part comprising: A feed hopper (2) mounted on the top of the housing (1) for feeding materials; A granulating element (3) is installed on the shell (1) for material crushing and conveying. The granulating element (3) comprises a motor (31) arranged on the front side of the shell (1). The output end of the motor (31) is connected to a gear assembly (32). A cutting roller assembly (33) driven by the gear assembly (32) is installed on the inner side of the shell (1) near the lower end of the feed hopper (2). The driven gear in the gear assembly (32) is connected to a pulley assembly (34). An inclined plate (35) is obliquely arranged on the inner side of the shell (1) near the lower side of the cutting roller assembly (33). The bottom of the inclined plate (35) is fixedly connected to a receiving shell (36) connected to the shell (1). An auger (37) driven by the pulley assembly (34) is rotatably connected to the inner side of the shell (1) near the receiving shell (36). A curved pipe (4) is installed on the rear side of the receiving shell (36), and a granulation plate (5) is provided at the bottom of the curved pipe (4); An injection member (6) is installed on the housing (1) and is used for cleaning and dissipating heat of the cutting roller assembly (33). The injection member (6) comprises an air compressor (61) installed on the outside of the housing (1). A three-way valve (62) is provided at the injection end of the air compressor (61). A bifurcated pipe (63) is installed on the upper side of the three-way valve (62). A group of injection plates (64) fixedly connected to the bifurcated pipe (63) are respectively installed on the upper side of the housing (1) near both ends of the cutting roller assembly (33).

2. A soil conditioner granulation structure according to claim 1, characterized in that: The output end of the motor (31) is coaxially fixedly connected to the driving gear in the gear assembly (32); the driving gear and the driven gear in the gear assembly (32) are coaxially fixedly connected to the two groups of cutting rollers in the cutting roller assembly (33), respectively; the driving pulley in the pulley assembly (34) is coaxially fixedly connected to the driven gear; and the driven pulley in the pulley assembly (34) is coaxially fixedly connected to the auger (37).

3. The soil conditioner granulation structure according to claim 1, characterized in that: A receiving groove is provided on the upper side of the receiving shell (36) near the lower end of the inclined plate (35); the blade ends of the auger (37) are respectively fitted with the receiving shell (36) and the inside of the bent pipe (4); and a plurality of granulation holes are vertically penetrated on the inner side of the granulation plate (5).

4. The soil conditioner granulation structure according to claim 1, characterized in that: The production part also includes a vibration motor (7) installed on the right side of the housing (1), and the vibration motor (7) is close to the upper right side of the inclined plate (35).

5. The soil conditioner granulation structure according to claim 1, characterized in that: The bottom of the jet plate (64) is provided with a plurality of first jet holes. The jet plate (64) is hollow inside and is respectively connected to the bifurcated tube (63) and the first jet holes.

6. The soil conditioner granulation structure according to claim 1, characterized in that: The injection member (6) further comprises an injection strip (66) obliquely arranged on the inner side of the housing (1), the injection strip (66) being located on the oblique upper side of the inclined plate (35), a branch pipe (65) fixedly connected to the injection strip (66) being installed on the rear side of the three-way valve (62), a plurality of second injection holes being arranged at the end of the injection strip (66) close to the inclined plate (35), the injection strip (66) being hollow inside and respectively connected to the branch pipe (65) and the second injection holes.

Citation Information

Patent Citations

  • Soil conditioner granulation structure

    CN216630713U

Cited By

  • Soil conditioner granulating device

    CN224558710U