Abrasion test detection device
Through the design of the moving test disk with slider set and the rotor drive, the problem of changing the direction of the friction head force is solved, and the high accuracy and stability of wear-resistant tests are achieved, and the test effect is improved.
Patent Information
- Application Number
- CN202421947271.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-12
AI Technical Summary
In existing wear-resistant testing equipment, the direction of contact force between the friction head and the test base plate changes, resulting in insufficient test accuracy and stability, affecting the test effect.
The sliding rod group and the rotor drive the moving test disk to move back and forth relative to the test rod, keeping the force direction unchanged, and combining the universal joint and connecting rod structure to achieve smooth friction test.
Improves the accuracy and stability of friction tests, enhances the transmission effect, and ensures the reliability and accuracy of the test.
Smart Images

Figure CN223091742U_ABST
Abstract
Description
Technical Field:
[0001] The utility model relates to the technical field of wear resistance detection, in particular to a wear test detection device. Background Art:
[0002] The test of the wear resistance of materials, also known as friction test, is to conduct an accelerated friction test on the actual friction parts of products or materials, so as to test their friction resistance in a short time. Friction tests can be divided into different types according to different friction media of products, such as rubber, grinding wheel, sandpaper, chemical reagent, cotton cloth, paper tape, metal products, etc. Wear is a common phenomenon in the industrial field and daily life. There are many reasons for this phenomenon, including physical, chemical and mechanical reasons, mainly abrasive wear, adhesive wear (scuffing) and fatigue wear, etc. Wear is an important reason for material and energy loss.
[0003] In the industrial field, the test of wear resistance is usually completed by wear resistance test equipment. Currently, the wear resistance test equipment on the market generally uses one or more robotic arms with friction heads, and drives the robotic arms to move back and forth to conduct friction tests on products. For example, the utility model patent application with the patent publication number CN221426351U discloses a rubber alcohol wear resistance tester, which includes: a frame body, a test bottom plate, a movable frame, a support frame, a locking bolt, a friction head fixing rod and a friction head. The friction head fixing rod is movably arranged up and down at the front end of the support frame. The friction head is arranged at the bottom end of the friction head fixing rod. An adjustment knob, a transmission component and a clutch locking component are also arranged on the support frame. When the adjustment knob rotates, it can drive the friction head fixing rod to move up and down through the transmission component. The clutch locking component can lock or unlock the adjustment knob. When adjusting the height position of the friction head, the adjustment knob can be unlocked first through the clutch locking component, and then the adjustment knob can be directly rotated to drive the friction head fixing rod to move up and down through the transmission component, so as to adjust the height position of the friction head.
[0004] However, this existing rubber alcohol wear resistance tester still has the following deficiencies:
[0005] In this technical solution, the movable frame at the front end of the frame body moves back and forth, and drives the friction head to make frictional contact with the product in the test bottom plate to conduct the wear resistance test. The test bottom plate is fixed, but the moving direction of the movable frame is the horizontal back-and-forth movement, and the friction head contacts the product vertically downward. In such a structure, the direction of the force changes, the transmission effect is not good, the friction effect is not good, and further it will affect the test accuracy and service life. The friction head should be fixedly arranged, and the test bottom plate should be set to be movable relative to the friction head to improve the test stability and accuracy.
[0006] In view of this, the present inventor proposes the following technical solutions. Summary of the Utility Model:
[0007] The purpose of the present utility model is to overcome the deficiencies of the prior art and provide a wear test detection device.
[0008] To solve the above technical problems, the present utility model adopts the following technical solutions: A wear test detection device includes: a chassis, on which a set of sliding rods is provided; a moving test plate, which is arranged on the sliding rod set of the chassis in a slidable back-and-forth manner, and a test position for accommodating products is provided on the moving test plate, and a first universal joint is arranged on one side of the moving test plate; a lifting arm, which is arranged on a vertical rod beside the moving test plate in a liftable manner and extends horizontally above the test position; a test rod, which is arranged on the lifting arm and is used to press and test the products in the test position; a rotating wheel, which is arranged beside the moving test plate, and a second universal joint corresponding to the first universal joint is eccentrically arranged on the rotating wheel; a connecting rod, one end of the connecting rod is fixedly sleeved on the second universal joint, and the other end of the connecting rod is fixedly sleeved on the first universal joint. When the rotating wheel rotates, the moving test plate is driven to move back and forth through the connecting rod, so that the products in the test position are subjected to friction testing with the test rod.
[0009] Furthermore, in the above technical solution, a chute capable of accommodating the second universal joint is provided on the rotating wheel, and an adjusting screw is penetrated through the rotating wheel. The adjusting screw extends into the chute and one end is screwed and installed in a second screw hole on the second universal joint. When the adjusting screw is turned, the second universal joint moves along the chute to adjust the relative position between the second universal joint and the first universal joint.
[0010] Furthermore, in the above technical solution, the adjusting screw includes a threaded section extending into the chute and screwed and installed in the second screw hole and a nut integrally formed with the threaded section and exposed outside the rotating wheel. The nut is cylindrical to facilitate being turned by the human hand.
[0011] Furthermore, in the above technical solution, the first universal joint includes a first cylinder fixedly installed on the moving test plate and a first universal ball integrally formed with the first cylinder; the second universal joint includes a second cylinder installed in the chute and a second universal ball integrally formed with the second cylinder
[0012] Furthermore, in the above technical solution, first connection parts and second connection parts are respectively formed at both ends of the connecting rod. The first connection part is sleeved on the first universal ball, and the second connection part is sleeved on the second universal ball.
[0013] Furthermore, in the above technical solution, a positioning hole is provided on the movable test plate. At this positioning hole, a positioning piece for positioning the product in the test position is fixed to the movable test plate through a positioning pin, and this positioning piece can swing with the positioning pin as the rotation center axis.
[0014] Furthermore, in the above technical solution, the lifting arm includes: a lifting clamp connected to the vertical rod in a liftable manner, a cross bar horizontally passing through one end of the lifting clamp and extending above the movable test plate, and a test rod positioning block provided at the end of the cross bar and located above the test position. A through hole is provided on this test rod positioning block.
[0015] Furthermore, in the above technical solution, the test rod includes a body section, a shaft section integrally formed with the body section and having a size smaller than the body section, and a friction head installed at the lower end of the body section and used for pressing against the product in contact. A number of weights for adjusting the friction force of the friction head are sleeved on the shaft section.
[0016] Furthermore, in the above technical solution, a control panel for controlling the operation of the device is provided on the chassis. This control panel includes a counter for calculating the number of products, a tachometer for monitoring the rotation speed of the runner, a speed regulator for adjusting the rotation speed of the runner, a switch button for starting and stopping the device, and a power button.
[0017] After adopting the above technical solution, the present utility model has the following beneficial effects compared with the prior art: In the present utility model, by providing a sliding rod group between the chassis and the movable test plate, and driving the movable test plate through a runner, the movable test plate can move back and forth relative to the test rod to perform a friction test on the product in the test position. In this way, in the "face-to-point" manner, the direction of the force will not be changed, the transmission effect is better, the friction effect can be effectively improved, and the movable test plate is more stable when moving, which can effectively improve the accuracy and stability of the test. Description of the Drawings:
[0018] Figure 1 is a schematic structural diagram of the present utility model;
[0019] Figure 2 is Figure 1 an enlarged view at A;
[0020] Figure 3 is a schematic structural diagram of the second universal joint in the present utility model;
[0021] Figure 4 is an assembly schematic diagram of the lifting arm and the vertical rod in the present utility model;
[0022] Figure 5 is an exploded structural schematic diagram of the test rod in the present utility model. Specific implementation manner:
[0023] The present utility model will be further described below in conjunction with specific embodiments and the accompanying drawings.
[0024] As shown Figures 1 to 5 in the figure, there is provided a wear resistance test detection device, which includes: a chassis 1, on which a slide bar group 11 is arranged; a moving test plate 2, which is arranged on the slide bar group 11 of the chassis 1 in a slidable back-and-forth manner, and a test position 22 for accommodating a product is arranged on the moving test plate 2, and a first universal joint 21 is arranged on one side of the moving test plate 2; a lifting arm 3, which is arranged on a vertical rod 12 beside the moving test plate 2 in a liftable manner and extends horizontally above the test position 22; a test rod 4, which is arranged on the lifting arm 3 and is used for pressing and testing the product in the test position 22; a runner 5, which is arranged beside the moving test plate 2, and a second universal joint 51 corresponding to the first universal joint 21 is eccentrically arranged on the runner 5; a linkage rod 6, one end of the linkage rod 6 is fixedly sleeved on the second universal joint 51, and the other end of the linkage rod 6 is fixedly sleeved on the first universal joint 21. When the runner 5 rotates, the moving test plate 2 is driven back and forth through the linkage rod 6, so that the product in the test position 22 and the test rod 4 perform a friction test.
[0025] In the present utility model, by arranging a slide bar group 11 between the chassis 1 and the moving test plate 2, and driving the moving test plate 2 through the runner 5, the moving test plate 2 can move back and forth relative to the test rod 4 to perform a friction test on the product in the test position 22. In this way, in the "face-to-point" manner, the direction of the force will not be changed, the transmission effect is better, the friction effect can be effectively improved, and the moving test plate 2 moves more smoothly during movement, which can effectively improve the accuracy and stability of the test.
[0026] As shown Figure 2 in the figure, a chute 52 capable of accommodating the second universal joint 51 is formed on the runner 5, an adjusting screw 53 is inserted through the runner 5, the adjusting screw 53 extends into the chute 52 and one end is helically installed in a second screw hole 502 on the second universal joint 51. When the adjusting screw 53 is turned, the second universal joint 51 moves along the chute 52 to adjust the relative position between the second universal joint 51 and the first universal joint 21.
[0027] The adjusting screw 53 includes a threaded section 531 extending into the chute 52 and helically installed in the second screw hole 502 and a nut 532 integrally formed with the threaded section 531 and exposed outside the runner 5. The nut 532 is cylindrical to facilitate being turned by a human hand.
[0028] As shown Figure 2As shown, the first universal joint 21 includes a first cylinder 211 fixedly installed on the moving test plate 2 and a first universal ball 212 integrally formed with the first cylinder 211; the second universal joint 51 includes a second cylinder 511 installed in the sliding groove 52 and a second universal ball 512 integrally formed with the second cylinder 511.
[0029] Both ends of the linkage rod 6 are respectively formed with a first connecting portion 61 and a second connecting portion 62. The first connecting portion 61 is sleeved on the first universal ball 212, and the second connecting portion 62 is sleeved on the second universal ball 512.
[0030] The moving test plate 2 is provided with a positioning hole 23. At the positioning hole 23 of the moving test plate 2, a positioning piece 25 for positioning the product in the test position 22 is fixed through a positioning pin 24. The positioning piece 25 can swing with the positioning pin 24 as the rotation center axis. Here, to prevent the product in the moving test plate 2 from accidentally sliding due to friction during the operation of the device and affecting the test accuracy, a positioning piece 25 is added to press and position the product. When in use, the positioning piece 25 is rotated counterclockwise by 90°, so that the positioning piece 25 presses and positions the product. After testing one product, the positioning piece 25 is rotated clockwise back and the next product is placed, and so on.
[0031] See Figure 1 and Figure 4 As shown, the lifting arm 3 includes: a lifting clamp 31 connected to the vertical rod 12 in a liftable manner, a cross bar 32 horizontally passing through one end of the lifting clamp 31 and extending above the moving test plate 2, and a test rod positioning block 33 provided at the end of the cross bar 32 and located above the test position 22. A through hole 34 is opened on the test rod positioning block 33. Here, the lifting arm 3 firmly clamps the test rod 4 through the lifting clamp 31 and the test rod positioning block 33, which can ensure that the test rod 4 will not be skewed or shaken during the test, ensuring the test stability.
[0032] The test rod 4 includes a body section 41, a shaft section 42 integrally formed with the body section 41 and having a size smaller than that of the body section 41, and a friction head 43 installed at the lower end of the body section 41 for pressing and contacting the product. A number of weights 44 for adjusting the friction force of the friction head 43 are sleeved on the shaft section 42. Here, the weights 44 are sleeved on the shaft section 42. When the weights 44 are pressed down by gravity, they will contact the blocking surface formed between the body section 41 and the shaft section 42, and then the shaft section 42 will push the friction head 43 to generate a greater friction force with the product. The more weights 44 are added, the greater the friction force between the friction head 43 and the product.
[0033] Of course, the utility model can also increase the number of vertical rods 12, lifting arms 3 and test rods 4 at the same time to realize the simultaneous testing of multiple products and improve the testing efficiency.
[0034] A control panel 10 for controlling the operation of the device is provided on the chassis 1. The control panel 10 includes a counter 101 for calculating the number of products, a tachometer 102 for monitoring the rotation speed of the runner 5, a speed governor 103 for adjusting the rotation speed of the runner 5, a switch button 104 for starting and stopping the device, and a power button 105.
[0035] In summary, in the utility model, by arranging a slide bar group 11 between the chassis 1 and the mobile test plate 2 and driving the mobile test plate 2 by the runner 5, the mobile test plate 2 can move back and forth relative to the test rod 4 to perform a friction test on the products in the test position 22. In this way, the "face-to-point" method will not change the direction of the force, the transmission effect is better, the friction effect can be effectively improved, and the mobile test plate 2 is more stable during movement, which can effectively improve the accuracy and stability of the test.
[0036] Of course, the above are only specific embodiments of the utility model and do not limit the scope of implementation of the utility model. Any equivalent changes or modifications made according to the structure, characteristics and principles described in the scope of the patent application of the utility model shall be included in the scope of the patent application of the utility model.
Claims
1. A wear resistance test and detection device, characterized in that Comprising: A chassis (1) provided with a slide bar group (11) thereon; A movable test plate (2) arranged on the slide bar group (11) of the chassis (1) in a slidable back-and-forth manner, and a test position (22) for accommodating products is arranged on the movable test plate (2). A first universal joint (21) is arranged on one side of the movable test plate (2); A lifting arm (3) arranged on a vertical rod (12) beside the movable test plate (2) in a liftable manner and extending horizontally above the test position (22); A test rod (4) arranged on the lifting arm (3) and used for pressing and testing the products in the test position (22); A runner (5) arranged beside the movable test plate (2), and a second universal joint (51) corresponding to the first universal joint (21) is eccentrically arranged on the runner (5); A linkage rod (6), one end of the linkage rod (6) is fixedly sleeved on the second universal joint (51), and the other end of the linkage rod (6) is fixedly sleeved on the first universal joint (21). When the runner (5) rotates, the movable test plate (2) is driven to move back and forth through the linkage rod (6), so that the products in the test position (22) are subjected to friction testing with the test rod (4).
2. The wear resistance test and detection device according to claim 1, characterized in that: A chute (52) capable of accommodating the second universal joint (51) is formed on the runner (5). An adjusting screw (53) is penetrated through the runner (5). The adjusting screw (53) extends into the chute (52) and one end is screwed and installed in a second screw hole (502) on the second universal joint (51). When the adjusting screw (53) is turned, the second universal joint (51) moves along the chute (52) to adjust the relative position between the second universal joint (51) and the first universal joint (21).
3. The wear resistance test and detection device according to claim 2, characterized in that: The adjusting screw (53) includes a threaded section (531) extending into the chute (52) and screwed and installed in the second screw hole (502) and a nut (532) integrally formed with the threaded section (531) and exposed outside the runner (5). The nut (532) is cylindrical for easy twisting by the human hand.
4. The wear resistance test and detection device according to claim 2, characterized in that: The first universal joint (21) includes a first cylinder (211) fixedly installed on the movable test plate (2) and a first universal ball (212) integrally formed with the first cylinder (211); the second universal joint (51) includes a second cylinder (511) installed in the chute (52) and a second universal ball (512) integrally formed with the second cylinder (511).
5. An abrasion test detection device according to claim 4, characterized in that: First connecting parts (61) and second connecting parts (62) are respectively formed at both ends of the linkage rod (6). The first connecting part (61) is sleeved on the first universal ball (212), and the second connecting part (62) is sleeved on the second universal ball (512).
6. A wear resistance test and detection device according to claim 1, characterized in that: A positioning hole (23) is formed on the movable test plate (2). A positioning piece (25) for positioning the products in the test position (22) is fixed at the positioning hole (23) of the movable test plate (2) through a positioning pin (24). The positioning piece (25) can swing with the positioning pin (24) as the rotation center axis.
7. A wear resistance test and detection device according to claim 1, characterized in that: The lifting arm (3) includes: a lifting clamp (31) connected to the vertical rod (12) in a liftable manner, a cross bar (32) horizontally passing through one end of the lifting clamp (31) and extending above the moving test plate (2), and a test rod positioning block (33) provided at the end of the cross bar (32) and located above the test position (22). A through hole (34) is formed in the test rod positioning block (33).
8. An abrasion test detection device according to claim 1, characterized in that: The test rod (4) includes a body section (41), a shaft section (42) integrally formed with the body section (41) and having a size smaller than that of the body section (41), and a friction head (43) installed at the lower end of the body section (41) and used for pressing against the product in contact. A number of weights (44) for adjusting the friction force of the friction head (43) are sleeved on the shaft section (42).
9. A wear resistance test and detection device according to any one of claims 1-8, characterized in that: A control panel (10) for controlling the operation of the device is provided on the chassis (1). The control panel (10) includes a counter (101) for calculating the number of products, a tachometer (102) for monitoring the rotation speed of the runner (5), a speed governor (103) for adjusting the rotation speed of the runner (5), a switch button (104) for starting and stopping the device, and a power button (105).
Citation Information
Patent Citations
Eraser alcohol abrasion resistance testing machine
CN221426351U