Disinfectant filling and sealing device

Through automated processes and pneumatic suction cup technology, the problems of intimate sealing and low production efficiency of the disinfectant filling and sealing device are solved, stable transport and efficient sealing of the bottle cap are achieved, and production efficiency and sealing quality are improved.

CN223239718UActive Publication Date: 2025-08-19MENGCHENG COUNTY CUNSHENG CLEANING APPLIANCES CO LTD
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Patent Information

Application Number
CN202422610918.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-08-19
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

The existing disinfectant filling and sealing devices have poor sealing, easy air leakage, inconsistent sealing quality, and low production efficiency, which makes it easy to introduce artificial errors.

Method used

A disinfectant filling and sealing device is designed, adopting an automated process, using pneumatic suction cups to absorb the bottle cap, combining a push rod motor and a switchgear to achieve continuous transport and sealing of the bottle cap, and the sealing accuracy is ensured through the trapezoidal block and the bottle body, and the positioning ring and extrusion block prevent deviation, so as to realize alternating work station operations.

Benefits of technology

It improves the stability and accuracy of the seal, shortens the production cycle, improves production efficiency, and ensures consistency of product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a disinfectant filling and sealing device, which relates to the technical field of liquid filling and comprises a base and a rotating shaft, the rotating shaft is rotatably connected in the base, the top end of the rotating shaft is fixedly connected with an exchange table, push rod motors are symmetrically mounted at the top of the exchange table, and pressing plates are symmetrically arranged at the bottom of the exchange table. According to the automatic bottle cap assembling and sealing device, through the automatic process, continuous operation of bottle caps from adsorption and transfer to assembling and sealing is achieved, the production period is greatly shortened, the production efficiency is improved, the labor intensity of workers is reduced, the production cost is reduced, and the production efficiency is improved. The left side and the right side of the exchange table correspond to two stations respectively, one station is used for adsorbing the bottle caps, the other station is used for pressing and sealing, station alternating operation is achieved, and the production efficiency is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of liquid filling, in particular to a disinfectant filling and sealing device. Background Art

[0002] The disinfectant filling and sealing device is an indispensable and important equipment in the disinfectant production process. Sealing is a key link in the disinfectant filling process, but existing sealing devices often have problems such as loose sealing and easy air leakage, which affects the product's sealing and shelf life. The consistency of the sealing quality is also poor. There are differences in the sealing effects of different batches of products, which affects the overall quality of the product.

[0003] Secondly, most of the existing disinfectant filling and sealing devices use manual or semi-automatic operation methods, which not only has low production efficiency but also easily introduces human errors. Utility Model Content

[0004] In order to make up for the deficiencies of the existing technical problems, the purpose of the present utility model is to provide a disinfectant filling and sealing device, which solves the following technical problems: how to ensure filling accuracy and stability, and how to improve sealing quality and production efficiency.

[0005] In order to solve the problems of the prior art, the technical solutions of the present utility model are as follows:

[0006] A disinfectant filling and sealing device comprises a base and a rotating shaft, wherein the base is rotatably connected to the rotating shaft, the top of the rotating shaft is fixedly connected to an exchange table, a push rod motor is symmetrically installed on the top of the exchange table, and a pressure plate is symmetrically provided at the bottom of the exchange table, the output end of the push rod motor is fixedly connected to the corresponding pressure plate, the bottom of the exchange table is symmetrically fixedly connected to a fixed seat, a sliding rod is symmetrically slidably connected inside the fixed seat, baffles are symmetrically provided between the fixed seats, one end of the sliding rod is fixedly connected to the corresponding baffle, and the other end of the sliding rod is fixedly connected to an extrusion block, a spring is sleeved on the outside of the sliding rod, and the baffle is elastically connected to the corresponding fixed seat through the spring, a trapezoidal block is fixedly connected to the bottom of the pressure plate, and a guide block is fixedly connected between the corresponding sliding rods below the trapezoidal block.

[0007] Preferably, air pipes are slidably connected to the inside of the four corners of the exchange table, and suction cups are symmetrically provided at the bottom of the pressure plate. The bottom ends of the air pipes are connected to the corresponding suction cups, and negative pressure is provided to the suction cups through the air pipes. The suction cups can firmly adsorb the bottle caps to ensure that the bottle caps will not fall off or shift during transportation.

[0008] Preferably, one side of the extrusion block is provided with a curved groove, which increases the contact area between the extrusion block and the bottle body, improves the fit and stability, and thus ensures the accuracy and quality of packaging.

[0009] Preferably, the bottom of the pressure plate is symmetrically fixedly connected with a positioning ring, which is respectively sleeved on the outside of the corresponding suction cup. The positioning ring effectively positions and constrains the bottle cap through its shape and size, preventing the bottle cap from deflecting or rotating during the adsorption process.

[0010] Preferably, circular holes are opened at equal intervals on the top of the base, and these circular holes provide installation positions for bolts or other fasteners, so that the entire device can be stably fixed on the production line.

[0011] Preferably, a shaft end groove is provided at the bottom end of the rotating shaft, so that the rotating shaft can be reliably connected and transmitted with other transmission components, thereby ensuring that the exchange table can rotate at a predetermined speed and direction.

[0012] Preferably, assembly holes are opened at equal intervals on the top of the exchange table, and these assembly holes provide installation locations for various sensors, actuators or other auxiliary components, so that the entire device can achieve more functions and a higher degree of automation.

[0013] Compared with the prior art, the advantages of the present invention are as follows:

[0014] 1. This utility model realizes the continuous operation of bottle caps from adsorption, transportation to assembly and sealing through automated processes, greatly shortening the production cycle and improving production efficiency. The left and right sides of the exchange table correspond to two workstations, one for adsorbing bottle caps and the other for pressing down to seal, realizing alternating operation of workstations and further improving production efficiency.

[0015] 2. The pneumatic suction cup in the device absorbs the bottle cap through negative pressure, ensuring the stability and accuracy of the bottle cap during transportation. In addition, when the pressing plate is pressed down, the trapezoidal block squeezes the guide block, causing the squeezing block to slide and fit the bottle body, effectively preventing the bottle body from moving and dislocating during the assembly and capping process, ensuring the accuracy and quality of the packaging. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the bottom structure of the exchange platform of the present utility model;

[0018] Figure 3 This is a structural schematic diagram of the fixing seat of the present utility model.

[0019] Figure numerals: 1, base; 2, rotating shaft; 3, exchange table; 4, push rod motor; 5, pressure plate; 6, fixed seat; 7, slide bar; 8, baffle; 9, extrusion block; 10, spring; 11, trapezoidal block; 12, guide block; 13, air pipe; 14, suction cup; 15, curved groove; 16, positioning ring; 17, round hole; 18, shaft end groove; 19, assembly hole. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] The disinfectant filling and sealing device comprises a base 1 and a rotating shaft 2;

[0022] like Figures 1 to 3 As shown, the base 1 is internally rotatably connected with a rotating shaft 2, the top of the rotating shaft 2 is fixedly connected to an exchange table 3, a push rod motor 4 is symmetrically installed on the top of the exchange table 3, a pressure plate 5 is symmetrically provided at the bottom of the exchange table 3, the output end of the push rod motor 4 is fixedly connected to the corresponding pressure plate 5, the bottom of the exchange table 3 is symmetrically fixedly connected to a fixed seat 6, the fixed seat 6 is symmetrically slidably connected with a slide rod 7, baffles 8 are symmetrically provided between the fixed seats 6, one end of the slide rod 7 is fixedly connected to the corresponding baffle 8, the other end of the slide rod 7 is fixedly connected to an extrusion block 9, a spring 10 is sleeved on the outside of the slide rod 7, the baffle 8 is elastically connected to the corresponding fixed seat 6 through the spring 10, a trapezoidal block 11 is fixedly connected to the bottom of the pressure plate 5, and a guide block 12 is fixedly connected between the corresponding slide rods 7 below the trapezoidal block 11;

[0023] The left and right sides of the exchange table 3 correspond to two workstations respectively, one for adsorbing the bottle caps for preparation, and the other for pressing down to seal the disinfectant;

[0024] The rotating shaft 2 drives the exchange table 3 to rotate, so that the preparation station and the sealing station are alternated. In this way, the bottle caps originally on the preparation station are transferred to the sealing station, and the empty position originally on the sealing station is ready to receive new bottle caps.

[0025] like Figures 1 to 3 As shown, the four corners of the exchange table 3 are all slidably connected to the inside with air pipes 13, and the bottom of the pressure plate 5 is symmetrically provided with suction cups 14, and the bottom ends of the air pipes 13 are connected to the corresponding suction cups 14;

[0026] When the conveyor belt of the disinfectant bottle caps transports the bottle caps to the preparation station, the corresponding push rod motor 4 is started to push the pressing plate 5 down. At this time, the pneumatic suction cup 14 at the bottom of the pressing plate 5 generates negative pressure through the air source connected to the air pipe 13 to absorb the bottle caps;

[0027] When the exchange table 3 is rotated into place, the push rod motor 4 corresponding to the sealing station is started again to push the pressing plate 5 down. At this time, the pneumatic suction cup 14 releases the negative pressure and presses the bottle cap down to be assembled on the disinfectant bottle.

[0028] like Figures 1 to 3 As shown, a curved groove 15 is provided on one side of the extrusion block 9. When the pressing plate 5 descends, the trapezoidal block 11 at the bottom of the pressing plate 5 squeezes the corresponding guide block 12. The guide block 12 is connected to the extrusion block 9 through the slide bar 7. Therefore, the extrusion block 9 slides and approaches the corresponding disinfectant bottle. The curved groove 15 helps the extrusion block 9 to better fit the bottle body, thereby preventing the bottle body from moving or misaligning during the capping process.

[0029] At the sealing station, the bottle cap is successfully assembled on the disinfectant bottle and sealed. At this time, the exchange table 3 rotates again to transfer the sealed disinfectant bottle to the next process, while the preparation station prepares to receive a new bottle cap;

[0030] In this way, the entire device forms a cycle: the bottle caps are adsorbed and loaded at the preparation station, transferred to the sealing station through the exchange table 3 for assembly and sealing, and then transferred to the next process, while new bottle caps are continuously adsorbed and loaded on the other side of the exchange table 3.

[0031] like Figures 1 to 3 As shown, the bottom of the pressing plate 5 is symmetrically fixedly connected with a positioning ring 16, which is respectively sleeved on the outside of the corresponding suction cup 14. The positioning ring 16 makes the bottle cap more accurately positioned during adsorption, thereby improving the packaging accuracy.

[0032] like Figures 1 to 3 As shown, circular holes 17 are equidistantly provided on the top of the base 1 , which facilitate the fixing and installation of the base 1 .

[0033] like Figures 1 to 3 As shown, a shaft end groove 18 is provided at the bottom end of the rotating shaft 2, and the shaft end groove 18 facilitates the assembly and connection of the rotating shaft 2 with other components.

[0034] like Figures 1 to 3 As shown, assembly holes 19 are equidistantly provided on the top of the exchange platform 3 , and the assembly holes 19 facilitate the installation and fixation of other accessories on the top of the exchange platform 3 .

[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A disinfectant filling and sealing device, comprising: A base (1) and a rotating shaft (2), wherein the base (1) is internally connected to the rotating shaft (2), characterized in that the top of the rotating shaft (2) is fixedly connected to the exchange platform (3), the top of the exchange platform (3) is symmetrically installed with a push rod motor (4), the bottom of the exchange platform (3) is symmetrically provided with a pressure plate (5), the output end of the push rod motor (4) is fixedly connected to the corresponding pressure plate (5), the bottom of the exchange platform (3) is symmetrically fixedly connected to a fixed seat (6), and the fixed seat (6) is symmetrically slidably connected to a slide rod (7), baffles (8) are symmetrically provided between the fixed seats (6), one end of the slide rod (7) is fixedly connected to the corresponding baffle (8), the other end of the slide rod (7) is fixedly connected to the extrusion block (9), a spring (10) is sleeved on the outside of the slide rod (7), the baffle (8) is elastically connected to the corresponding fixed seat (6) through the spring (10), the bottom of the pressure plate (5) is fixedly connected to a trapezoidal block (11), and a guide block (12) is fixedly connected between the corresponding slide rods (7) below the trapezoidal block (11).

2. The disinfectant filling and sealing device according to claim 1, characterized in that: Air pipes (13) are slidably connected to the inside of the four corners of the exchange table (3), and suction cups (14) are symmetrically provided at the bottom of the pressure plate (5), and the bottom ends of the air pipes (13) are connected to the corresponding suction cups (14).

3. The disinfectant filling and sealing device according to claim 1, characterized in that: One side of each of the extrusion blocks (9) is provided with a curved groove (15).

4. The disinfectant filling and sealing device according to claim 2, characterized in that: The bottom of the pressure plate (5) is symmetrically fixedly connected with a positioning ring (16), and the positioning ring (16) is respectively sleeved on the outside of the corresponding suction cup (14).

5. The disinfectant filling and sealing device according to claim 1, characterized in that: The top of the base (1) is provided with circular holes (17) at equal intervals.

6. The disinfectant filling and sealing device according to claim 1, characterized in that: The bottom end of the rotating shaft (2) is provided with a shaft end groove (18).

7. The disinfectant filling and sealing device according to claim 1, characterized in that: The top of the exchange platform (3) is provided with assembly holes (19) at equal intervals.