Plate edge cleaning device
By designing the correction and camera mechanism of the board edge cleaning device, combined with the pressure foot mechanism and control system, the board trimming process is optimized, the problems of large wood loss and high labor costs are solved, and efficient and low-loss automated board edge cleaning is achieved.
Patent Information
- Application Number
- CN202420288043.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-07
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-02-07
AI Technical Summary
Existing wood board edge cleaning equipment has problems such as large wood loss, high labor costs and low efficiency, especially in the semi-automatic mode of equidistant cutting and infrared grouping combined with manual feeding.
A plate edge cleaning device is designed, which includes a feeding mechanism, a correction mechanism, a bridge mechanism, a camera mechanism, a trimming mechanism, a unloading mechanism, a presser mechanism and a control mechanism. The correction mechanism cooperates with the camera mechanism and the presser mechanism, and the control mechanism is used to optimize the plate posture to minimize the loss of the edge and improve the degree of automation.
The loss of single plates is reduced, economic benefits are improved, and the improvement of automation level reduces manual intervention and improves production efficiency.
Smart Images

Figure CN223314145U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wood product processing equipment, in particular to a plate edge cleaning device. Background Art
[0002] Wooden boards are made from whole wood. These boards are strong and durable with natural grain, making them an excellent choice for decoration.
[0003] Wood board edge cleaning is a critical process in lumber processing. Existing edge cleaning equipment typically uses a semi-automatic mode that employs evenly spaced trimming, often using infrared grouping combined with manual unloading. Evenly spaced trimming results in significant wood loss, and existing semi-automatic systems suffer from high labor costs, low efficiency, and poor quality, severely limiting production efficiency. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a plate edge cleaning device to solve the above problems.
[0005] The technical solution of the utility model for solving the above-mentioned technical problems is as follows: a plate edge cleaning device, comprising: a feeding mechanism, two correcting mechanisms, a bridge mechanism, a camera mechanism, a trimming mechanism, two unloading mechanisms, a first frame, a second frame, a plurality of presser foot mechanisms and a control mechanism; the first frame and the second frame are arranged vertically, the feeding mechanism and the correcting mechanism are both arranged on the first frame, the feeding mechanism is arranged between the two correcting mechanisms, the bridge mechanism is arranged at one end of the first frame close to the second frame, and is connected to the first frame and the second frame, the camera mechanism and the trimming mechanism are both arranged at the top of the second frame, the camera mechanism corresponds to the end of the bridge mechanism close to the first frame, the unloading mechanism is installed at the end of the second frame away from the first frame, a plurality of presser foot mechanisms are installed on the second frame in two rows, and are arranged above the bridge mechanism, and the control mechanism is connected to the feeding mechanism, the correcting mechanism, the bridge mechanism, the camera mechanism, the trimming mechanism, the unloading mechanism and the presser foot mechanism.
[0006] The beneficial effects of the present invention are as follows: the deviation-correcting mechanism cooperates with the camera mechanism, the presser mechanism and the control mechanism, which is conducive to fixing and cleaning the edges of plates with irregular edges in a manner that minimizes the amount of plate cutting, thereby reducing the loss of a single plate and improving economic benefits; at the same time, the control mechanism is also conducive to improving the degree of automation of the entire device and reducing manual intervention in the operating process.
[0007] On the basis of the above technical solution, the present invention can also be improved as follows.
[0008] Furthermore, the feeding mechanism includes: two chain conveyors, multiple limit blocks, multiple fixed frames and synchronous shafts, multiple limit blocks are respectively arranged on the two chain conveyors, multiple fixed frames are respectively installed on the two chain conveyors and connected to the first frame, both ends of the synchronous shaft are coaxially connected to the sprockets of the two chain conveyors close to one end of the second frame, and the control mechanism is connected to the chain conveyor.
[0009] The beneficial effects of adopting the above-mentioned further scheme are: the chain conveyor is conducive to conveying the plates to be cleaned, the limit block is conducive to pushing the plates to be cleaned on the chain conveyor toward the bridge mechanism, the fixed frame is conducive to fixing the chain conveyor on the first frame, and the synchronous shaft is conducive to synchronizing the movement frequencies of the two chain conveyors to avoid the plates to be cleaned from offset during transportation.
[0010] Furthermore, the second frame is provided with a first transverse plate and a second transverse plate in a direction perpendicular to the first frame, the first transverse plate and the second transverse plate are parallel and arranged at the same height, and are both divided into three sections by the first partition space and the second partition space, the first transverse plate is arranged on the side close to the first frame, the two rows of the presser foot mechanisms correspond one-to-one to the first transverse plate and the second transverse plate, and the two unloading mechanisms correspond one-to-one to the first partition space and the second partition space.
[0011] The beneficial effects of adopting the above further scheme are: the first horizontal plate and the second horizontal plate are conducive to providing support for the presser foot mechanism to press the plate to be cleaned on the second frame, and the first partition space and the second partition space are conducive to providing space for the unloading mechanism to hook out the plate that has been cleaned.
[0012] Furthermore, the bridge mechanism includes: a first fixed bridge plate, two second fixed bridge plates, multiple movable bridge plates, multiple bridge plate cylinders and fixed rods. The two second fixed bridge plates are arranged one-to-one on both sides of the first fixed bridge plate. One end of the first fixed bridge plate and the two second fixed bridge plates are connected to the first frame, and the other ends are connected one-to-one to the three sections into which the first cross plate is divided by the first partition space and the second partition space. The other ends of the first fixed bridge plate and the second fixed bridge plate are hinged to the movable bridge plate. The multiple bridge plate cylinders are installed on the first frame through the fixed rods. The output shafts of the multiple bridge plate cylinders are respectively hinged to the bottom surfaces of the multiple movable bridge plates. The two correcting mechanisms are arranged one-to-one in the space between the first fixed bridge plate and the two second fixed bridge plates. The control mechanism is connected to the bridge plate cylinders.
[0013] The beneficial effects of adopting the above-mentioned further scheme are: the first fixed bridge plate and the two second fixed bridge plates are conducive to providing space for the operation of the two correcting mechanisms, the first fixed bridge plate and the two second fixed bridge plates are connected to the first frame and the second frame at the same time, which is conducive to improving the stability of the plate during movement, and the movable bridge plate is conducive to being lifted up under the push of the bridge plate cylinder, forming the same plane with the first fixed bridge plate and the two second fixed bridge plates, so that the plate after clearing one side can reach the second horizontal plate along the movable bridge plate, thereby pressing and clearing the other side of the plate.
[0014] Furthermore, the correction mechanism includes: a base, a correction rail, a correction slider, a correction motor, a screw, two brackets, a crank arm, a lower pressure block and an upper pressure block of the correction cylinder; the base and the correction motor are both installed on the first frame, the correction rail is set on the base, the correction slider is slidably installed on the correction rail, the screw passes through the correction slider and is threadedly connected to the correction slider, the screw is connected to the output shaft of the correction motor, the bracket is vertically arranged on one side of the top of the correction slider, and the correction cylinder is tilted On the other side of the top of the correcting slider, the curved arm is arranged between the two brackets and is hinged to the top of the bracket. The output shaft of the correcting cylinder is hinged to the top of the curved arm. The lower pressure block and the upper pressure block are arranged one by one at the top of the bracket and the bottom of the curved arm, and when the output shaft of the correcting cylinder is pushed out, the plate to be cleaned is clamped between the lower pressure block and the upper pressure block. The top of the lower pressure block is flush with the top of the first fixed bridge plate and the second fixed bridge plate. The control mechanism is connected to the correcting motor and the correcting cylinder.
[0015] The beneficial effects of adopting the above-mentioned further scheme are as follows: the correcting slider is conducive to moving along the correcting slide rail under the power of the correcting motor, thereby driving the components installed on the correcting slider to move. The separate movement of the two correcting sliders is conducive to displacing the two sides of the plate to be cleaned by different distances, thereby adjusting the posture of the plate to be cleaned so that the side of the plate to be cleaned that needs to be cleaned is parallel to the trimming mechanism; the correcting cylinder is conducive to pushing the crank arm to rotate, thereby causing the lower pressure block and the upper pressure block to clamp the plate to be cleaned, thereby improving the stability of the plate during the posture adjustment process.
[0016] Furthermore, the trimming mechanism includes: a base plate, two displacement assemblies and two sawing assemblies. The base plate is a plate-like structure with a strip-shaped through hole in the middle. The base plate is arranged at the top of the second frame. The two displacement assemblies are arranged one-to-one at the tops on both sides of the strip-shaped through hole in the base plate. The two sawing assemblies are slidingly connected to the two displacement assemblies one-to-one, pass through the strip-shaped through hole in the middle of the base plate, and are arranged between the first horizontal plate and the second horizontal plate.
[0017] The beneficial effect of adopting the above further solution is that the displacement component is conducive to driving the sawing component to move at the top of the second frame, thereby causing the two sawing components to move separately to achieve cleaning of both sides of the plate.
[0018] Furthermore, the displacement assembly includes: a displacement power motor, a belt conveyor, two trimming slide rails, a mounting plate and a plurality of trimming sliders, wherein the plurality of trimming sliders are respectively slidably arranged on the two trimming slide rails, the mounting plate is connected to the top of the trimming slider, the displacement power motor and the belt conveyor are arranged between the two trimming slide rails, the output shaft of the displacement power motor is coaxially connected to the sprocket at one end of the belt conveyor, and the mounting plate is fixedly connected to the belt of the belt conveyor;
[0019] The sawing assembly includes: a sawing power motor, two pulleys, a power transmission belt and a saw blade cutting machine. The two pulleys are coaxially connected to the output shafts of the sawing power motor and the saw blade cutting machine in a one-to-one correspondence. The two pulleys are connected by the power transmission belt. The sawing power motor is installed on the top of the mounting plate, and the control mechanism is connected to the displacement power motor and the sawing power motor.
[0020] The beneficial effects of adopting the above-mentioned further scheme are: the belt conveyor is conducive to driving the mounting plate and the sawing assembly installed on the mounting plate to move along the cutting slide rail, thereby improving the stability and reliability of the movement; the sawing power motor is conducive to transmitting power to the saw blade cutting machine through the pulley and the power transmission belt, so that the saw blade cutting machine rotates at high speed to clean the edge of the plate.
[0021] Furthermore, the unloading mechanism includes: a unloading fixed frame, a unloading slide rail, a unloading slider, a fixed stopper, a unloading slide plate, a hanging plate, an unloading cylinder, a torsion spring and a hook plate; the unloading fixed frame is installed on the second frame, the unloading slide rail is arranged on the bottom surface of the unloading fixed frame, the unloading slide plate is slidably installed on the unloading slide rail, the fixed stopper is fixedly installed on one end of the unloading slide rail close to the second horizontal plate, the unloading slide plate is fixedly installed on the bottom end of the unloading slider, and the hanging plate is vertically arranged on the bottom surface of the unloading fixed frame away from the second horizontal plate One end of the unloading cylinder is connected to the lifting plate, and the output shaft is connected to the unloading slide, the torsion spring is provided on the bottom surface of the end of the unloading slide close to the second horizontal plate, the hook plate is hinged to the torsion spring, and when the hook plate is rotated to be perpendicular to the end of the unloading slide close to the second horizontal plate, the hook plate protrudes upward from the top surface of the unloading slide, and the protruding height is greater than the distance from the top surface of the unloading slide to the bottom surface of the fixed stop block, the hook plate is provided between the first horizontal plate and the second horizontal plate, and the control mechanism is connected to the unloading cylinder.
[0022] The beneficial effect of adopting the above further scheme is: it is conducive to changing the angle between the hook plate and the unloading slide plate by pushing out and retracting the unloading cylinder, thereby realizing the hooking of the plate that has been cleaned and hooking the cleaned plate out of the cleaning device.
[0023] Furthermore, the camera mechanism includes a camera bracket and multiple industrial cameras, the camera bracket is installed on the top of the second rack, the multiple industrial camera lenses are downward and evenly installed on the camera bracket, and the control mechanism is connected to the industrial cameras.
[0024] The beneficial effect of adopting the above further solution is that the industrial camera is conducive to taking pictures of the plate to be cleaned and transmitting them to the control mechanism for data processing, thereby obtaining the two points with the least loss on both sides of the plate to be cleaned.
[0025] Furthermore, the presser foot mechanism includes: a fixed block, a presser foot telescopic cylinder and a presser foot, the fixed block is installed on the second frame, the output shaft of the presser foot telescopic cylinder is connected to the presser foot, and the end of the presser foot telescopic cylinder away from the presser foot is connected to the fixed block.
[0026] The beneficial effect of adopting the above further solution is that the pushing out and retracting of the presser foot telescopic cylinder is conducive to pushing out and retracting the presser foot, thereby achieving the tightening and loosening of the plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 The overall structure of the embodiment of the present invention is shown in FIG. Figure 1 ;
[0028] Figure 2 The overall structure of the embodiment of the present invention is shown in FIG. Figure 2 ;
[0029] Figure 3 A schematic diagram of the connection between the feeding mechanism, the deviation-correcting mechanism and the bridge mechanism provided in an embodiment of the present utility model;
[0030] Figure 4 A schematic structural diagram of a bridge mechanism provided in an embodiment of the present utility model;
[0031] Figure 5 A schematic structural diagram of a deviation-correcting mechanism provided in an embodiment of the present utility model;
[0032] Figure 6 A schematic diagram showing the connection between the camera mechanism, trimming mechanism, unloading mechanism, second frame and presser mechanism provided in an embodiment of the present utility model;
[0033] Figure 7 A schematic structural diagram of a trimming mechanism provided in an embodiment of the present utility model;
[0034] Figure 8 A schematic diagram of a portion of the structure of a displacement assembly provided in an embodiment of the present utility model;
[0035] Figure 9 A schematic diagram of the sawing assembly structure provided by an embodiment of the present utility model;
[0036] Figure 10 A schematic structural diagram of a discharge mechanism provided in an embodiment of the present utility model;
[0037] Figure 11 A schematic structural diagram of a presser foot mechanism provided in an embodiment of the present utility model;
[0038] Figure 12 This is a rear view of the second frame provided in an embodiment of the present utility model.
[0039] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0040] 1. Feeding mechanism; 2. Correction mechanism; 3. Bridge mechanism; 4. Camera mechanism; 5. Trimming mechanism; 6. Unloading mechanism; 7. First frame; 8. Second frame; 9. Presser mechanism; 11. Chain conveyor; 12. Limit block; 13. Fixed frame; 14. Synchronous shaft; 31. First fixed bridge plate; 32. Second fixed bridge plate; 33. Movable bridge plate; 34. Bridge plate cylinder; 35. Fixed rod; 41. Camera bracket; 42. Industrial camera; 51. Bottom plate; 52. Displacement assembly; 53. Sawing assembly; 81. First horizontal plate; 82. Second horizontal plate; 83. First partition space; 84. Second partition space; 91. Fixed block; 92. Presser foot telescopic cylinder; 93. Presser foot; 201. Bottom 202, correction rail; 203, correction slider; 204, correction motor; 205, lead screw; 206, bracket; 208, crank arm; 209, correction cylinder; 210, lower pressure block; 211, upper pressure block; 521, displacement power motor; 522, belt conveyor; 523, trimming rail; 524, mounting plate; 525, trimming slider; 531, sawing power motor; 532, pulley; 533, power transmission belt; 534, saw blade cutting machine; 601, unloading fixed frame; 602, unloading rail; 603, unloading slider; 604, fixed stop block; 605, unloading slide plate; 606, lifting plate; 607, unloading cylinder; 608, torsion spring; 609, hook plate. DETAILED DESCRIPTION
[0041] The principles and features of the present invention are described below. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0042] like Figure 1 and Figure 2 As shown, a plate edge cleaning device includes: a feeding mechanism 1, two correcting mechanisms 2, a bridge mechanism 3, a camera mechanism 4, a trimming mechanism 5, two unloading mechanisms 6, a first frame 7, a second frame 8, a plurality of presser mechanisms 9 and a control mechanism; the first frame 7 and the second frame 8 are arranged vertically, the feeding mechanism 1 and the correcting mechanism 2 are both arranged on the first frame 7, the feeding mechanism 1 is arranged between the two correcting mechanisms 2, the bridge mechanism 3 is arranged at one end of the first frame 7 close to the second frame 8, and is connected to the first frame 7 and the second frame The second frame 8 is connected to the second frame 8, the camera mechanism 4 and the trimming mechanism 5 are both arranged at the top of the second frame 8, the camera mechanism 4 corresponds to the end of the bridge mechanism 3 close to the first frame 7, the unloading mechanism 6 is installed on the end of the second frame 8 away from the first frame 7, and a plurality of presser foot mechanisms 9 are installed in two rows on the second frame 8 and are arranged above the bridge mechanism 3. The control mechanism is connected with the feeding mechanism 1, the correcting mechanism 2, the bridge mechanism 3, the camera mechanism 4, the trimming mechanism 5, the unloading mechanism 6 and the presser foot mechanism 9.
[0043] It should be noted that: the figure shows only one unloading mechanism 6, and the preferred embodiment should have two;
[0044] The communication and control between the control mechanism and the feeding mechanism 1, the correcting mechanism 2, the bridging mechanism 3, the camera mechanism 4, the trimming mechanism 5, the unloading mechanism 6 and the presser mechanism 9 all belong to the existing technology.
[0045] The beneficial effects of the present invention are as follows: the deviation-correcting mechanism cooperates with the camera mechanism, the presser mechanism and the control mechanism, which is conducive to fixing and cleaning the edges of plates with irregular edges in a manner that minimizes the amount of plate cutting, thereby reducing the loss of a single plate and improving economic benefits; at the same time, the control mechanism is also conducive to improving the degree of automation of the entire device and reducing manual intervention in the operating process.
[0046] Preferably, Figure 3 As shown, the feeding mechanism 1 includes: two chain conveyors 11, multiple limit blocks 12, multiple fixed frames 13 and a synchronous shaft 14, multiple limit blocks 12 are respectively arranged on the two chain conveyors 11, multiple fixed frames 13 are respectively installed on the two chain conveyors 11, and are connected to the first frame 7, the two ends of the synchronous shaft 14 are coaxially connected to the sprockets of the two chain conveyors 11 close to one end of the second frame 8, and the control mechanism is connected to the chain conveyor 11.
[0047] It should be noted that: in the technical solution of the present invention, since the chain conveyor 11 is a prior art, including components such as a power motor, a tensioning assembly, a chain and a sprocket, the present invention does not describe the specific structure of the chain conveyor 11;
[0048] In a preferred embodiment of the present invention, the plurality of limit blocks 12 are evenly arranged on the two chain conveyors 11 , and the plurality of limit blocks 12 on the two chain conveyors 11 are symmetrical.
[0049] The beneficial effects of adopting the above-mentioned preferred scheme are: the chain conveyor is conducive to conveying the plates to be cleaned, the limit block is conducive to pushing the plates to be cleaned on the chain conveyor toward the bridge mechanism, the fixed frame is conducive to fixing the chain conveyor on the first frame, and the synchronous shaft is conducive to synchronizing the movement frequencies of the two chain conveyors to avoid the plates to be cleaned from offset during transportation.
[0050] Preferably, Figure 6 and Figure 12 As shown, the second frame 8 is provided with a first transverse plate 81 and a second transverse plate 82 in a direction perpendicular to the first frame 7. The first transverse plate 81 and the second transverse plate 82 are parallel and arranged at the same height, and are both divided into three sections by a first partition space 83 and a second partition space 84. The first transverse plate 81 is arranged on a side close to the first frame 7, and the two rows of the presser foot mechanisms 9 correspond one-to-one to the first transverse plate 81 and the second transverse plate 82, and the two unloading mechanisms 6 correspond one-to-one to the first partition space 83 and the second partition space 84.
[0051] The beneficial effects of adopting the above-mentioned preferred scheme are: the first horizontal plate and the second horizontal plate are conducive to providing support for the presser foot mechanism to press the plate to be cleaned on the second frame, and the first partition space and the second partition space are conducive to providing space for the unloading mechanism to hook out the plate that has been cleaned.
[0052] Preferably, Figure 3 and Figure 4As shown, the bridge mechanism 3 includes: a first fixed bridge plate 31, two second fixed bridge plates 32, multiple movable bridge plates 33, multiple bridge plate cylinders 34 and a fixed rod 35. The two second fixed bridge plates 32 are arranged one-to-one on both sides of the first fixed bridge plate 31. One end of the first fixed bridge plate 31 and the two second fixed bridge plates 32 are connected to the first frame 7, and the other ends are connected one-to-one to the three sections of the first cross plate 81 divided by the first partition space 83 and the second partition space 84. The other ends of the first fixed bridge plate 31 and the second fixed bridge plate 32 are hinged to the movable bridge plate 33. The multiple bridge plate cylinders 34 are installed on the first frame 7 through the fixed rod 35. The output shafts of the multiple bridge plate cylinders 34 are respectively hinged to the bottom surfaces of the multiple movable bridge plates 33. The two correcting mechanisms 2 are arranged one-to-one in the space between the first fixed bridge plate 31 and the two second fixed bridge plates 32. The control mechanism is connected to the bridge plate cylinder 34.
[0053] It should be noted that in the technical solution of the present invention, a sensor connected to the control mechanism is provided at the location corresponding to the first fixed bridge plate 31 and the second fixed bridge plate 32 on the first frame 7, which is used to detect whether the plate is moved into place by the loading mechanism 1.
[0054] The beneficial effects of adopting the above-mentioned preferred scheme are: the first fixed bridge plate and the two second fixed bridge plates are conducive to providing space for the operation of the two correcting mechanisms, the first fixed bridge plate and the two second fixed bridge plates are connected to the first frame and the second frame at the same time, which is conducive to improving the stability of the plate during movement, and the movable bridge plate is conducive to being lifted up under the push of the bridge plate cylinder, forming the same plane with the first fixed bridge plate and the two second fixed bridge plates, so that the plate after clearing one side can reach the second horizontal plate along the movable bridge plate, thereby pressing and clearing the other side of the plate.
[0055] Preferably, Figure 5As shown, the correction mechanism 2 includes: a base 201, a correction rail 202, a correction slider 203, a correction motor 204, a screw 205, two brackets 206, a crank arm 208, a lower pressure block 210 and an upper pressure block 211 of a correction cylinder 209; the base 201 and the correction motor 204 are both installed on the first frame 7, the correction rail 202 is arranged on the base 201, the correction slider 203 is slidably installed on the correction rail 202, the screw 205 passes through the correction slider 203 and is threadedly connected to the correction slider 203, the screw 205 is connected to the output shaft of the correction motor 204, the bracket 206 is vertically arranged on one side of the top of the correction slider 203, and the correction The deflection cylinder 209 is tiltedly arranged on the other side of the top of the deflection correction slider 203, the curved arm 208 is arranged between the two brackets 206 and hinged to the top of the bracket 206, the output shaft of the deflection correction cylinder 209 is hinged to the top of the curved arm 208, the lower pressure block 210 and the upper pressure block 211 are arranged one by one at the top of the bracket 206 and the bottom of the curved arm 208, and when the output shaft of the deflection correction cylinder 209 is pushed out, the plate to be cleaned is clamped between the lower pressure block 210 and the upper pressure block 211, the top of the lower pressure block 210 is flush with the top of the first fixed bridge plate 31 and the second fixed bridge plate 32, and the control mechanism is connected to the deflection correction motor 204 and the deflection correction cylinder 209.
[0056] The beneficial effects of adopting the above-mentioned preferred scheme are: the correcting slider is conducive to moving along the correcting slide rail under the power of the correcting motor, thereby driving the components installed on the correcting slider to move, and the separate movement of the two correcting sliders is conducive to displacing the two sides of the plate to be cleaned by different distances, thereby adjusting the posture of the plate to be cleaned so that the side of the plate to be cleaned that needs to be cleaned is parallel to the trimming mechanism; the correcting cylinder is conducive to pushing the crank arm to rotate, thereby causing the lower pressure block and the upper pressure block to clamp the plate to be cleaned, thereby improving the stability of the plate during the posture adjustment process.
[0057] Preferably, Figure 6 and Figure 7 As shown, the trimming mechanism 5 includes: a base plate 51, two displacement assemblies 52 and two sawing assemblies 53. The base plate 51 is a plate-like structure with a strip-shaped through hole in the middle. The base plate 51 is arranged at the top of the second frame 8. The two displacement assemblies 52 are arranged one-to-one at the tops on both sides of the strip-shaped through hole in the base plate 51. The two sawing assemblies 53 are slidingly connected to the two displacement assemblies 52 in a one-to-one manner, pass through the strip-shaped through hole in the middle of the base plate 51, and are arranged between the first horizontal plate 81 and the second horizontal plate 82.
[0058] The beneficial effect of adopting the above preferred solution is that the displacement component is conducive to driving the sawing component to move at the top of the second frame, thereby causing the two sawing components to move separately to achieve cleaning of both sides of the plate.
[0059] Preferably, Figure 8 and Figure 9 As shown, the displacement assembly 52 includes: a displacement power motor 521, a belt conveyor 522, two trimming slide rails 523, a mounting plate 524 and a plurality of trimming sliders 525. The plurality of trimming sliders 525 are respectively slidably arranged on the two trimming slide rails 523. The mounting plate 524 is connected to the top of the trimming slider 525. The displacement power motor 521 and the belt conveyor 522 are arranged between the two trimming slide rails 523. The output shaft of the displacement power motor 521 is coaxially connected to the sprocket at one end of the belt conveyor 522. The mounting plate 524 is fixedly connected to the belt of the belt conveyor 522.
[0060] The sawing assembly 53 includes: a sawing power motor 531, two pulleys 532, a power transmission belt 533 and a saw blade cutter 534. The two pulleys 532 are coaxially connected to the output shafts of the sawing power motor 531 and the saw blade cutter 534 in a one-to-one correspondence. The two pulleys 532 are connected by the power transmission belt 533. The sawing power motor 531 is installed at the top of the mounting plate 524, and the control mechanism is connected to the displacement power motor 521 and the sawing power motor 531.
[0061] It should be noted that: in the technical solution of the present invention, since the belt conveyor 522 is a prior art including components such as a tensioning assembly, a chain and a sprocket, the present invention does not describe the specific structure of the belt conveyor 522.
[0062] The beneficial effects of adopting the above-mentioned preferred scheme are: the belt conveyor is conducive to driving the mounting plate and the sawing assembly installed on the mounting plate to move along the cutting slide rail, thereby improving the stability and reliability of the movement; the sawing power motor is conducive to transmitting power to the saw blade cutting machine through the pulley and the power transmission belt, so that the saw blade cutting machine rotates at high speed to clean the edge of the plate.
[0063] Preferably, Figure 6 and Figure 10As shown, the unloading mechanism 6 includes: an unloading fixed frame 601, an unloading slide rail 602, an unloading slider 603, a fixed stopper 604, an unloading slide plate 605, a hanging plate 606, an unloading cylinder 607, a torsion spring 608 and a hook plate 609; the unloading fixed frame 601 is installed on the second frame 8, the unloading slide rail 602 is arranged on the bottom surface of the unloading fixed frame 601, the unloading slide plate 603 is slidably installed on the unloading slide rail 602, the fixed stopper 604 is fixedly installed on the end of the unloading slide rail 602 close to the second cross plate 82, the unloading slide plate 605 is fixedly installed on the bottom end of the unloading slider 603, and the hanging plate 606 is vertically arranged on the bottom surface of the unloading fixed frame 601 away from the At one end of the second horizontal plate 82, the unloading cylinder 607 is connected to the lifting plate 606, and the output shaft is connected to the unloading slide 605. The torsion spring 608 is provided on the bottom surface of the end of the unloading slide 605 close to the second horizontal plate 82, and the hook plate 609 is hinged to the torsion spring 608. When the hook plate 609 is rotated to be perpendicular to the end of the unloading slide 605 close to the second horizontal plate 82, the hook plate 609 protrudes upward from the top surface of the unloading slide 605, and the protruding height is greater than the distance from the top surface of the unloading slide 605 to the bottom surface of the fixed stop block 604. The hook plate 609 is provided between the first horizontal plate 81 and the second horizontal plate 82, and the control mechanism is connected to the unloading cylinder 607.
[0064] Among them, it should be noted that: the operation of the unloading mechanism 6 is divided into two situations. When the unloading cylinder 607 is pushed out, under the action of the torsion spring 608, the hook plate 609 is perpendicular to the end of the unloading slide 605 close to the second cross plate 82, and the hook plate 609 protrudes upward from the top surface of the unloading slide 605; when the unloading cylinder 607 retracts, the part of the hook plate 609 protruding upward from the top surface of the unloading slide 605 collides with the fixed stop block 604. Under the action of the retreating pulling force of the fixed stop block 604 and the unloading cylinder 607, the hook plate 609 folds around the torsion spring 608, that is, it changes from a perpendicular state to a state less than 90 degrees with respect to the unloading slide 605. As for the angle between the hook plate 609 and the unloading slide 605 in this state, it is 0 degrees in the preferred embodiment, that is, the hook plate 609 rotates to be parallel to the bottom surface of the unloading slide 605.
[0065] The beneficial effect of adopting the above-mentioned preferred scheme is that it is conducive to changing the angle between the hook plate and the unloading slide plate by pushing out and retracting the unloading cylinder, thereby realizing the hooking of the plate that has been cleaned and hooking the cleaned plate out of the cleaning device.
[0066] Preferably, Figure 6 and Figure 12As shown, the camera mechanism 4 includes a camera bracket 41 and multiple industrial cameras 42. The camera bracket 41 is installed on the top of the second frame 8. The multiple industrial cameras 42 are evenly installed on the camera bracket 41 with their lenses facing downward. The control mechanism is connected to the industrial cameras 42.
[0067] It should be noted that in the technical solution of the present invention, the control mechanism performs data processing on the photos taken by the industrial camera 42 and calculates the corresponding results, which belongs to the existing technology, and the data processing method involved does not fall within the protection scope of the present invention.
[0068] The beneficial effect of adopting the above preferred solution is that the industrial camera is conducive to taking pictures of the plate to be cleaned and transmitting them to the control mechanism for data processing, thereby obtaining the two points with the least loss on both sides of the plate to be cleaned.
[0069] Preferably, Figure 6 and Figure 11 As shown, the presser foot mechanism 9 includes: a fixed block 91, a presser foot telescopic cylinder 92 and a presser foot 93, the fixed block 91 is installed on the second frame 8, the output shaft of the presser foot telescopic cylinder 92 is connected to the presser foot 93, and the end of the presser foot telescopic cylinder 92 away from the presser foot 93 is connected to the fixed block 91.
[0070] The beneficial effect of adopting the above preferred solution is that the pushing out and retracting of the presser foot telescopic cylinder is conducive to pushing out and retracting the presser foot, thereby achieving the tightening and loosening of the plate.
[0071] The working process of the present invention is further described below by an embodiment:
[0072] like Figures 1 to 12 As shown, a plurality of plates to be cleaned are evenly placed between two adjacent limit blocks 12 among a plurality of limit blocks 12. Driven by the chain conveyor 11, the plates to be cleaned are pushed by the limit blocks 12 to move toward the bridge mechanism 3.
[0073] When the plate to be cleaned near the bridge mechanism 3 reaches the bridge mechanism 3, the sensor detects an arrival signal, the chain conveyor 11 stops moving, and the industrial camera 42 takes a picture of the plate to be cleaned and transmits the data obtained from the picture to the control mechanism. The control mechanism calculates and obtains the two points with the least cleaning loss on each side of the plate to be cleaned;
[0074] The correcting motors 204 and correcting cylinders 209 in the two correcting mechanisms 2 work separately, and the two correcting cylinders 209 are pushed out to clamp both sides of the plate between the lower pressing block 210 and the upper pressing block 211, while causing the correcting slider 203 to move different distances on the correcting rail 202, thereby causing the straight line formed by the two calibrated points on the first side of the plate to be cleaned to move to below the saw blade cutting machine 534 close to the first frame 7;
[0075] A row of presser foot telescopic cylinders 92 near the first frame 7 are pushed out, causing the presser foot 93 to press the first edge of the plate to be cleaned against the first transverse plate 81. Then, the displacement power motor 521 near the first frame 7 is activated, driving the saw assembly 53 mounted on the mounting plate 524 to move along the trimming slide rail 523. At the same time, the saw power motor 531 drives the working saw blade 534 to rotate at high speed to clean the first edge of the plate to be cleaned.
[0076] The row of presser foot telescopic cylinders 92 near the first frame 7 retracts to release the restriction on the plate to be cleaned. At the same time, the bridge plate cylinder 34 is pushed out to rotate the movable bridge plate 33 to a state flush with the first fixed bridge plate 31 and the second fixed bridge plate 32, so that the movable bridge plate 33 connects the first cross plate 81 and the second cross plate 82.
[0077] The correcting motor 204 in the correcting mechanism 2 continues to work, moving the straight line formed by the two calibrated points on the other side of the plate to be cleaned to below the saw blade cutting machine 534 away from the first frame 7;
[0078] A row of presser foot telescopic cylinders 92 away from the first frame 7 are pushed out, causing the presser foot 93 to press the other edge of the plate to be cleaned against the second transverse plate 82. Then, the displacement power motor 521 away from the first frame 7 is operated, driving the sawing assembly 53 mounted on the mounting plate 524 to move along the trimming slide rail 523. At the same time, the sawing power motor 531 drives the working saw blade cutting machine 534 to rotate at high speed to clean the other edge of the plate to be cleaned.
[0079] The row of presser foot telescopic cylinders 92 away from the first frame 7 retracts to release the restriction of the plate after edge cleaning. At the same time, the bridge plate cylinder 34 retracts to rotate the movable bridge plate 33 back to the initial state, so that the movable bridge plate 33 releases the connection between the first horizontal plate 81 and the second horizontal plate 82;
[0080] The discharge cylinder 607 is pushed out, so that the fixed stopper 604 and the portion of the hook plate 609 protruding from the discharge slide 605 are no longer in contact, and the hook plate 609 and the discharge slide 605 are vertically positioned between the second cleaning side of the plate and the first transverse plate 81;
[0081] The unloading cylinder 607 retracts, and the vertical hook plate 609 is used to hook the cleaned plate away from the first frame 7. The plate cleaning is completed. At this time, the plate is no longer a rectangular plate after equidistant trimming in the traditional sense, but a trapezoidal plate, that is, the two sides of the plate are cleaned with the tangent line that minimizes plate loss.
[0082] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.
[0083] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0084] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0085] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0086] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.
[0087] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A plate edge cleaning device, characterized in that: include: A feeding mechanism (1), two deviation-correcting mechanisms (2), a bridge mechanism (3), a camera mechanism (4), a trimming mechanism (5), two unloading mechanisms (6), a first frame (7), a second frame (8), a plurality of presser mechanisms (9) and a control mechanism; The first frame (7) and the second frame (8) are arranged vertically, the feeding mechanism (1) and the correcting mechanism (2) are both arranged on the first frame (7), the feeding mechanism (1) is arranged between the two correcting mechanisms (2), the bridge mechanism (3) is arranged at one end of the first frame (7) close to the second frame (8), and is connected to the first frame (7) and the second frame (8), the camera mechanism (4) and the trimming mechanism (5) are both arranged at the top of the second frame (8), and the camera mechanism ( 4) corresponds to the end of the bridge mechanism (3) close to the first frame (7), the unloading mechanism (6) is installed on the end of the second frame (8) away from the first frame (7), a plurality of the presser mechanisms (9) are installed in two rows on the second frame (8) and are arranged above the bridge mechanism (3), and the control mechanism is connected with the feeding mechanism (1), the deviation correction mechanism (2), the bridge mechanism (3), the camera mechanism (4), the trimming mechanism (5), the unloading mechanism (6) and the presser mechanism (9).
2. A plate edge cleaning device according to claim 1, characterized in that: The feeding mechanism (1) comprises: two chain conveyors (11), a plurality of limit blocks (12), a plurality of fixed frames (13) and a synchronous shaft (14); the plurality of limit blocks (12) are respectively arranged on the two chain conveyors (11); the plurality of fixed frames (13) are respectively installed on the two chain conveyors (11) and connected to the first frame (7); the two ends of the synchronous shaft (14) are coaxially connected to the sprockets of the two chain conveyors (11) close to one end of the second frame (8); and the control mechanism is connected to the chain conveyor (11).
3. A plate edge cleaning device according to claim 1, characterized in that: The second frame (8) is provided with a first transverse plate (81) and a second transverse plate (82) along a direction perpendicular to the first frame (7); the first transverse plate (81) and the second transverse plate (82) are arranged in parallel and at the same height, and are both divided into three sections by a first partition space (83) and a second partition space (84); the first transverse plate (81) is arranged on a side close to the first frame (7); the two rows of the presser foot mechanisms (9) correspond one-to-one to the first transverse plate (81) and the second transverse plate (82); and the two unloading mechanisms (6) correspond one-to-one to the first partition space (83) and the second partition space (84).
4. A plate edge cleaning device according to claim 3, characterized in that: The bridge mechanism (3) comprises: a first fixed bridge plate (31), two second fixed bridge plates (32), a plurality of movable bridge plates (33), a plurality of bridge plate cylinders (34) and a fixed rod (35); the two second fixed bridge plates (32) are arranged on both sides of the first fixed bridge plate (31) in a one-to-one correspondence; one end of the first fixed bridge plate (31) and the two second fixed bridge plates (32) are connected to the first frame (7); the other ends are connected to the first horizontal plate (81) in a one-to-one correspondence with the three partition spaces (83) and the second partition spaces (84) formed by the first partition space. The first fixed bridge plate (31) and the second fixed bridge plate (32) are connected in sections, the other ends of the first fixed bridge plate (31) and the second fixed bridge plate (32) are hinged to the movable bridge plate (33), and the plurality of bridge plate cylinders (34) are installed on the first frame (7) through the fixed rod (35), and the output shafts of the plurality of bridge plate cylinders (34) are respectively hinged to the bottom surfaces of the plurality of movable bridge plates (33), and the two correcting mechanisms (2) are arranged in a one-to-one correspondence in the space between the first fixed bridge plate (31) and the two second fixed bridge plates (32), and the control mechanism is connected to the bridge plate cylinders (34).
5. A plate edge cleaning device according to claim 4, characterized in that: The correction mechanism (2) comprises: a base (201), a correction slide rail (202), a correction slider (203), a correction motor (204), a lead screw (205), two brackets (206), a crank arm (208), a correction cylinder (209), a lower pressing block (210), and an upper pressing block (211); The base (201) and the correction motor (204) are both mounted on the first frame (7), the correction rail (202) is arranged on the base (201), the correction slider (203) is slidably mounted on the correction rail (202), the lead screw (205) passes through the correction slider (203) and is threadedly connected to the correction slider (203), the lead screw (205) is connected to the output shaft of the correction motor (204), the bracket (206) is vertically arranged on one side of the top of the correction slider (203), the correction cylinder (209) is tiltedly arranged on the other side of the top of the correction slider (203), and the crank arm (208) is arranged between the two The support (206) is hinged to the top of the support (206), the output shaft of the correction cylinder (209) is hinged to the top of the crank arm (208), the lower pressure block (210) and the upper pressure block (211) are arranged at the top of the support (206) and the bottom of the crank arm (208) in a one-to-one correspondence, and when the output shaft of the correction cylinder (209) is pushed out, the plate to be cleaned is clamped between the lower pressure block (210) and the upper pressure block (211), the top of the lower pressure block (210) is flush with the top of the first fixed bridge plate (31) and the top of the second fixed bridge plate (32), and the control mechanism is connected to the correction motor (204) and the correction cylinder (209).
6. A plate edge cleaning device according to claim 3, characterized in that: The trimming mechanism (5) comprises: a base plate (51), two displacement assemblies (52) and two sawing assemblies (53); the base plate (51) is a plate-like structure with a strip-shaped through hole in the middle; the base plate (51) is arranged at the top of the second frame (8); the two displacement assemblies (52) are arranged one-to-one at the tops of both sides of the strip-shaped through hole of the base plate (51); the two sawing assemblies (53) are slidably connected to the two displacement assemblies (52) in a one-to-one manner, pass through the strip-shaped through hole in the middle of the base plate (51), and are arranged between the first transverse plate (81) and the second transverse plate (82).
7. A plate edge cleaning device according to claim 6, characterized in that: The displacement assembly (52) comprises: a displacement power motor (521), a belt conveyor (522), two trimming slide rails (523), a mounting plate (524) and a plurality of trimming sliders (525); the plurality of trimming sliders (525) are respectively slidably arranged on the two trimming slide rails (523); the mounting plate (524) is connected to the top ends of the trimming sliders (525); the displacement power motor (521) and the belt conveyor (522) are arranged between the two trimming slide rails (523); the output shaft of the displacement power motor (521) is coaxially connected to a sprocket at one end of the belt conveyor (522); and the mounting plate (524) is fixedly connected to the belt of the belt conveyor (522); The sawing assembly (53) comprises: a sawing power motor (531), two pulleys (532), a power transmission belt (533) and a saw blade cutting machine (534). The two pulleys (532) are coaxially connected to the output shafts of the sawing power motor (531) and the saw blade cutting machine (534) in a one-to-one correspondence. The two pulleys (532) are connected via the power transmission belt (533). The sawing power motor (531) is mounted on the top of the mounting plate (524). The control mechanism is connected to the displacement power motor (521) and the sawing power motor (531).
8. A plate edge cleaning device according to claim 3, characterized in that: The unloading mechanism (6) comprises: a unloading fixed frame (601), a unloading slide rail (602), a unloading slider (603), a fixed stopper (604), an unloading slide plate (605), a hanging plate (606), an unloading cylinder (607), a torsion spring (608) and a hook plate (609); The unloading fixed frame (601) is installed on the second frame (8), the unloading slide rail (602) is arranged on the bottom surface of the unloading fixed frame (601), the unloading slider (603) is slidably installed on the unloading slide rail (602), the fixed stopper (604) is fixedly installed on one end of the unloading slide rail (602) close to the second transverse plate (82), the unloading slide plate (605) is fixedly installed on the bottom end of the unloading slide plate (603), the hanging plate (606) is vertically arranged on one end of the bottom surface of the unloading fixed frame (601) away from the second transverse plate (82), the unloading cylinder (607) is connected to the hanging plate (606), and the output shaft is connected to the unloading slide plate (605) is connected, the torsion spring (608) is provided on the bottom surface of one end of the unloading slide (605) close to the second transverse plate (82), the hook plate (609) is hinged to the torsion spring (608), when the hook plate (609) is rotated to be perpendicular to the end of the unloading slide (605) close to the second transverse plate (82), the hook plate (609) protrudes upward from the top surface of the unloading slide (605), and the protruding height is greater than the distance from the top surface of the unloading slide (605) to the bottom surface of the fixed stopper (604), the hook plate (609) is provided between the first transverse plate (81) and the second transverse plate (82), and the control mechanism is connected to the unloading cylinder (607).
9. A plate edge cleaning device according to claim 1, characterized in that: The camera mechanism (4) includes a camera bracket (41) and a plurality of industrial cameras (42), wherein the camera bracket (41) is mounted on the top of the second frame (8), and the lenses of the plurality of industrial cameras (42) are evenly mounted on the camera bracket (41) with their lenses facing downward, and the control mechanism is connected to the industrial cameras (42).
10. The plate edge cleaning device according to claim 1, characterized in that: The presser foot mechanism (9) comprises: a fixed block (91), a presser foot telescopic cylinder (92) and a presser foot (93); the fixed block (91) is mounted on the second frame (8); the output shaft of the presser foot telescopic cylinder (92) is connected to the presser foot (93); and one end of the presser foot telescopic cylinder (92) away from the presser foot (93) is connected to the fixed block (91).
Citation Information
Cited By
Plate edge cleaning device and method
CN117901214A