Soft boiled egg processing device

By designing a conveyor to drive the eggs to rotate, combined with a flexible brush cleaning and a fan heat extraction device, the problems of uneven cleaning and heating in the processing of soft-boiled eggs were solved, achieving efficient processing of soft-boiled eggs and recycling of water resources.

CN223322952UActive Publication Date: 2025-09-12JIANGSU YIYANG FOOD CO LTD
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Patent Information

Application Number
CN202422552834.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-12
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

Existing soft-boiled egg processing equipment is difficult to effectively remove adhesions on the surface of eggs, and uneven heating leads to different degrees of soft-boiled eggs, and water resource utilization efficiency is low.

Method used

A device was designed, which includes a conveyor, a heating box, an egg receiving block, a flexible brush, a water mist spray pipe, and a cooling nozzle. The conveyor drives the eggs to rotate, the flexible brush cleans the surface, and the fan extracts the heat from the heating box and uses clean water to cool the eggs, thereby achieving a clean and evenly heated egg surface.

Benefits of technology

It improves the cleanliness of the egg surface, ensures the uniform maturity of soft-boiled eggs, realizes the secondary utilization of water resources, and reduces poor cooling effect and water waste.

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Abstract

The utility model discloses a soft boiled egg processing device which comprises a machine frame, a first conveyor, a heating box, a plurality of first egg bearing blocks and a linear actuator. The first conveyor is installed on the machine frame, the heating box is installed on the machine frame, and the first egg bearing blocks and the linear actuator are installed on the machine frame. After eggs are clamped through the first egg bearing block and the second egg bearing block, the second conveyors on the two sides drive the flexible brushes on the second conveyors to rotate to clean the surfaces of the eggs, and the second conveyors are matched with the end cleaning mechanism to conduct high-speed friction on the surfaces of the eggs, so that the cleaning effect is good; after heating is completed, hot air in the center of the interior of the heating box is pumped out through a draught fan and used for cleaning the surfaces of the eggs, the cleanliness of the surfaces of the eggs is improved, and meanwhile the maturity degrees of the soft boiled eggs in the same batch are the same; a water source for cleaning the surfaces of the eggs is used for cooling the surfaces of the egg bearing block I and the conveyor I, so that the secondary utilization of the water source is realized, and the poor cooling effect and the waste of water resources under the condition that only a cooling spray pipe is used for cooling are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of soft-boiled egg processing, in particular to a soft-boiled egg processing device. Background Art

[0002] The highest content in eggs is protein, which denatures easily when heated. Soft-boiled eggs are a popular way to cook eggs. These eggs are boiled with a runny yolk. They contain a variety of minerals, including a higher iron content than milk. They require steaming to produce.

[0003] The soft-boiled egg processing devices in the prior art usually only wash the eggs. It is difficult to remove the chicken manure adhesion on the surface of the eggs, which reduces the appearance of the finished soft-boiled eggs. In addition, when a batch of eggs are steamed and sent out, the heat in the center of the heating box is difficult to discharge, resulting in different degrees of softness of the same batch of soft-boiled eggs. In addition, the cleaning, heating and cooling of the eggs are usually carried out separately, which has a low utilization efficiency of water resources. Utility Model Content

[0004] Based on this, it is necessary to provide a soft-boiled egg processing device in response to the above technical problems.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a soft-boiled egg processing device, which includes a frame, a conveyor 1 is installed on the frame, a heating box is installed on the frame, a plurality of egg-supporting blocks 1 are installed on the conveyor 1, a linear actuator is installed on the frame, a sliding frame is installed on the output end of the linear actuator, a plurality of egg-supporting blocks 2 are installed on the sliding frame, and the egg-supporting blocks 1 and 2 are both provided with end cleaning mechanisms, a plurality of conveyors 2 are installed on the frame, a flexible brush is installed on the conveyor 2, the conveyor 2 is located on the left and right sides of the forward direction of the egg-supporting block 1, a plurality of water mist spray pipes are installed on the sliding frame, a fan is installed on the heating box, the input end of the fan is connected to the inside of the heating box, the output end of the fan is connected to the water mist spray pipe, a water source collection box is provided at the bottom of the conveyor 1, a high-pressure cooling water mist spray plate is installed on the frame, a water pump is installed in the water source collection box, a cooling nozzle is installed on the frame, the output end of the water pump is connected to the cooling nozzle, and the output end of the cooling nozzle is flush with the upper surface of the conveyor 1.

[0006] Preferably, the end cleaning mechanism includes a screen and a cleaning brush, an egg receiving groove is provided on the egg receiving block, the screen and the cleaning brush are both installed in the egg receiving groove, and the cleaning brush is located between the egg receiving groove and the screen.

[0007] Preferably, the edges and corners of the screen are all provided with rounded corners.

[0008] Preferably, a filter is installed in the water source collection box.

[0009] Preferably, a second linear actuator is installed above the input end and the output end of the heating box, and a baffle is installed at the output end of the second linear actuator.

[0010] Preferably, a water-permeable hole is provided at the bottom of the egg-holding block.

[0011] Compared with the existing technology, this technical solution has at least one of the following beneficial effects:

[0012] After the eggs are clamped by the egg holding block 1 and the egg holding block 2, the conveyor 2 on both sides drives the flexible brushes on it to rotate to clean the surface of the eggs, and cooperates with the end cleaning mechanism to rub the surface of the eggs at high speed, so that the cleaning effect is better;

[0013] After heating is completed, the hot air in the center of the heating box is extracted by the fan and used to clean the surface of the eggs, improving the cleanliness of the egg surface and ensuring that the maturity of the same batch of soft-boiled eggs is the same;

[0014] The water used for cleaning the surface of the eggs is used to cool the surface of the egg-carrying block and the conveyor, thereby realizing the secondary utilization of the water source and reducing the poor cooling effect and waste of water resources in the case where only the cooling nozzle is used for cooling. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front cross-sectional view of an embodiment of the present utility model;

[0016] Figure 2 This is an internal perspective view of an embodiment of the present invention;

[0017] Figure 3 A three-dimensional diagram of an egg-holding block according to an embodiment of the present invention;

[0018] Figure 4 A three-dimensional diagram of a screen according to an embodiment of the present invention;

[0019] In the figure, 1. Frame; 2. Conveyor 1; 3. Heating box; 4. Egg holding block 1; 5. Linear actuator; 6. Sliding frame; 7. Egg holding block 2; 8. Conveyor 2; 9. Water mist spray pipe; 10. Fan; 11. Water source collection box; 12. High-pressure cooling water mist spray plate; 13. Water pump; 14. Cooling nozzle; 15. Screen; 16. Egg holding trough; 17. Filter; 18. Linear actuator 2; 19. Baffle; 20. Water hole. DETAILED DESCRIPTION

[0020] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0021] See also Figures 1 to 4 The embodiment of the present application provides a soft-boiled egg processing device, including a frame 1. The eggs should be eggs of the same size after being sorted. A conveyor 2 is installed on the frame 1. The conveyor 2 can be a belt conveyor with a plurality of water holes on its surface, or a double-row chain conveyor. A heating box 3 is installed on the frame 1. A cleaning spray pipe is installed on the frame 1. The input end of the cleaning spray pipe is connected to a clean water source. A plurality of egg-carrying blocks 4 are installed on the conveyor 2. A linear actuator 5 is installed on the frame 1. The linear actuator 5 can be an electric cylinder. A sliding frame 6 is installed on the output end of the linear actuator 5. A plurality of egg-carrying blocks 2 7 are installed on the sliding frame 6. The egg-carrying blocks 1 4 and the egg-carrying blocks 2 7 are both provided with end cleaning mechanisms. A plurality of conveyors 2 8 are installed on the frame 1. The conveyor 2 8 can be a belt conveyor. Machine, flexible brushes are installed on conveyor 2 8, conveyor 2 8 is located on the left and right sides of the forward direction of egg block 1 4, a plurality of water mist spray pipes 9 are installed on the sliding frame 6, and a fan 10 is installed on the heating box 3. The fan 10 can be a high-temperature water mist circulation fan or a hot air conveying fan. The input end of the fan 10 is connected to the inside of the heating box 3, and the output end of the fan 10 is connected to the water mist spray pipe 9. A water source collection box 11 is provided at the bottom of conveyor 2, and a high-pressure cooling water mist spray plate 12 is installed on the frame 1. The input end of the high-pressure cooling water mist spray plate 12 is connected to the clean water source through a high-pressure water pump. A water pump 13 is installed in the water source collection box 11, and a cooling nozzle 14 is installed on the frame 1. The output end of the water pump 13 is connected to the cooling nozzle 14, and the output end of the cooling nozzle 14 is flush with the upper surface of conveyor 2.

[0022] In this embodiment, the egg holding blocks 4 installed on the conveyor 2 are arranged in batches. After the egg holding blocks 4 of the current batch carry the eggs into the heating box 3, the eggs of the next batch to be entered are clamped by the egg holding blocks 4 and the egg holding blocks 2 7 on the sliding rack 6 pushed down by the linear actuator 5. Then the conveyor 2 8 drives the flexible brush thereon to clean the surface of the eggs in cooperation with the clean water sprayed from the cleaning spray pipe; after the heating of the previous batch of eggs is completed, the doors at both ends of the heating box 3 are opened to facilitate the transportation of eggs and the dissipation of heat, and at the same time the fan 10 starts to work, extracting the high-temperature water mist at the center of the heating box 3 and blowing it to the egg holding blocks 4 and the egg holding blocks 7. At the place where the egg block 2 7 clamps the cleaned eggs, the high-temperature water mist further improves the cleaning effect. After cleaning for a certain period of time, the conveyor 2 8 stops, the linear actuator 5 drives the egg-holding block 2 7 to move upward, and the conveyor 1 2 delivers the cleaned eggs into the heating box 3; the cleaned water source falls into the water source collection box 11 through the water flow holes or gaps on the surface of the conveyor 1 2, and is pumped out by the water pump 13 and sprayed onto the surface of the egg block 4 and the conveyor 1 2 by the cooling nozzle 14 for cooling. At the same time, the high-pressure cooling water mist spray plate 12 also starts to work, and the high-pressure water mist it sprays prevents the water source sprayed by the cooling nozzle 14 from being contaminated on the eggs, thereby avoiding contamination. The conveyors 2 8 all rotate in the same direction, so that the eggs can be driven to rotate slightly by the flexible brushes, so that the ends of the eggs clamped by the egg supporting blocks 1 4 and 2 7 can be cleaned in cooperation with the end cleaning mechanism; and when the egg supporting blocks 1 4 drive the eggs forward, the conveyor 2 8 stops rotating, and the flexible brushes thereon droop due to gravity, so that the eggs on the egg supporting blocks 1 4 will not be deflected. After the conveyor 2 8 is running, the flexible brushes can contact the surface of the eggs due to centrifugal force; the cooling nozzles 14 are arranged opposite to each other on both sides of the conveyor 2.

[0023] In some embodiments, to clean the portion of the egg held between egg receiving blocks 1 (4) and 2 (7), an end cleaning mechanism is provided, including a screen 15 and a cleaning brush. The cleaning brush is not shown and should be soft. Egg receiving block 1 (4) is provided with an egg receiving trough 16. Both screen 15 and the cleaning brush are mounted within trough 16, with the cleaning brush positioned between trough 16 and screen 15. During cleaning, conveyor 2 (8) on either side of the egg rotates via the flexible brushes, allowing the cleaning brush to clean the ends of the rotating eggs through the gaps in screen 15.

[0024] In some embodiments, in order to protect the eggs rotating on the egg-holding block 4, the edges and corners of the screen 15 are provided with rounded corners.

[0025] In some embodiments, in order to protect the water pump 13 and prevent impurities from entering after cleaning the eggs, a filter 17 is installed in the water source collection box 11.

[0026] In some embodiments, in order to facilitate the closure of the feed end and the discharge end of the heating box 3, a linear actuator 2 18 is installed above the input end and the output end of the heating box 3. The linear actuator 2 18 can be an electric cylinder, and a high-temperature resistant baffle 19 is installed at the output end of the linear actuator 2 18.

[0027] In some embodiments, in order to prevent sewage from accumulating in the egg receiving groove 16 on the egg receiving block 1 4 , a water permeable hole 20 is provided at the bottom of the egg receiving block 1 4 .

[0028] The technical features of the above embodiments can be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0029] The above embodiments merely illustrate several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the concept of the present invention, and these variations and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.

[0030] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.

[0031] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0032] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

Claims

1. A soft-boiled egg processing device, comprising a frame (1), a conveyor (2) mounted on the frame (1), a heating box (3) mounted on the frame (1), and a cleaning spray pipe mounted on the frame (1), characterized in that: The conveyor 1 (2) is provided with a plurality of egg-bearing blocks 1 (4), a linear actuator (5) is provided on the frame (1), a sliding frame (6) is provided on the output end of the linear actuator (5), a plurality of egg-bearing blocks 2 (7) are provided on the sliding frame (6), the egg-bearing blocks 1 (4) and the egg-bearing blocks 2 (7) are both provided with end cleaning mechanisms, a plurality of conveyors 2 (8) are provided on the frame (1), a flexible brush is provided on the conveyor 2 (8), the conveyor 2 (8) is located on the left and right sides of the forward direction of the egg-bearing block 1 (4), a plurality of water mist spraying pipes (9) are provided on the sliding frame (6), A fan (10) is installed on the heating box (3), the input end of the fan (10) is connected to the inside of the heating box (3), the output end of the fan (10) is connected to the water mist spray pipe (9), a water source collection box (11) is provided at the bottom of the conveyor (2), a high-pressure cooling water mist spray plate (12) is installed on the frame (1), a water pump (13) is installed in the water source collection box (11), a cooling nozzle (14) is installed on the frame (1), the output end of the water pump (13) is connected to the cooling nozzle (14), and the output end of the cooling nozzle (14) is flush with the upper surface of the conveyor (2).

2. The soft-boiled egg processing device according to claim 1, characterized in that: The end cleaning mechanism includes a screen (15) and a cleaning brush. An egg receiving groove (16) is provided on the egg receiving block (4). The screen (15) and the cleaning brush are both installed in the egg receiving groove (16). The cleaning brush is located between the egg receiving groove (16) and the screen (15).

3. The soft-boiled egg processing device according to claim 2, characterized in that: The corners of the screen (15) are all provided with rounded corners.

4. The soft-boiled egg processing device according to claim 1, characterized in that: A filter screen (17) is installed in the water source collection box (11).

5. The soft-boiled egg processing device according to claim 1, characterized in that: A second linear actuator (18) is installed above the input end and the output end of the heating box (3), and a baffle (19) is installed at the output end of the second linear actuator (18).

6. The soft-boiled egg processing device according to claim 1, characterized in that: The bottom of the egg-carrying block (4) is provided with a water-permeable hole (20).