Stamping device for aluminum silicate heat preservation cotton processing

By improving the stamping device for processing aluminum silicate insulation cotton and utilizing the collaborative working mode of multiple components, the problems of poor flattening effect and cotton piece movement are solved, efficient flattening and cutting are achieved, and the practicality and safety of the device are improved.

CN223407453UActive Publication Date: 2025-10-03SHENLONG CORROSION INSULATION ENG GRP CO LTD
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Patent Information

Application Number
CN202422235620.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-10-03
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The punching machine of the existing aluminum silicate insulation cotton processing device has a simple structure, poor flattening effect, and the cotton pieces are prone to movement when the blade cuts, which reduces the cutting accuracy, and the device is difficult to clean the cotton.

Method used

The punching device adopts multiple components working together, including punching table, pressing roller, cleaning roller, hydraulic cylinder, blade and limit rod, etc. The flattening effect is improved through multiple flattening and cleaning mechanisms, and the cotton material is scraped off by sponge pad to keep the blade clean.

Benefits of technology

The punching effect and cutting accuracy of the thermal insulation cotton are improved, the practicality and continuous punching efficiency of the device are enhanced, and the safety and working efficiency of the equipment are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of heat preservation cotton stamping processing, in particular to a stamping device for aluminum silicate heat preservation cotton processing, which comprises a stamping table, mounting side plates are bolted to the front and the back of the top of the stamping table, a conveying belt is arranged on the inner sides of the mounting side plates, and first mounting seats are bolted to the two sides of the top of each mounting side plate. And a driving shaft is rotationally connected to the inner side of the first mounting seat through a bearing, a pressing roller is bolted to the surface of the driving shaft, supporting frames are bolted to the periphery of the top of the punching table, and driving motors are bolted to the two sides of the top of each supporting frame. The stamping table, the mounting side plates, the driving shaft, the pressing rollers, the supporting frame and other assemblies are matched with the pressing plate to stamp the heat preservation cotton, stamping operation on the heat preservation cotton is completed, the stamping effect of the heat preservation cotton in the device is improved in a multi-time flat pressing mode, and the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the field of thermal insulation cotton stamping processing, in particular to a stamping device for processing aluminum silicate thermal insulation cotton. Background Art

[0002] Aluminum silicate wool refers to fibers produced by blowing or spinning, and then aggregated into bulk fibers through a cotton collector or settling device. It is also called raw cotton fiber. There are different types of aluminum silicate wool, including ordinary aluminum silicate wool, high-aluminum aluminum silicate wool, zirconium-containing aluminum silicate wool, and rubber-containing aluminum silicate wool. These differ primarily in their raw materials and additives used in the production process. For example, ordinary aluminum silicate wool is made from hard clay clinker, while rubber-containing aluminum silicate wool has a binder added during the blowing process.

[0003] After searching, the thermal insulation cotton sheet stamping and waste discharge device with publication number CN202322191476.5 is specifically disclosed to include: a bracket; a mounting plate, the mounting plate is placed inside the bracket; a cylinder, the cylinder is placed above the mounting plate; a stamping assembly, the stamping assembly is placed below the mounting plate, the stamping assembly has a stamping rod for cleaning waste, and a pressure plate is provided on the outside of the stamping rod to prevent the material from being lifted up by the stamping rod. The beneficial effects of the utility model are: by setting an infrared sensor, when an object extends to the processing position, the infrared sensor will be triggered, and the controller controls the buzzer to alarm, thereby reminding the operator to prevent accidental injury and improve the safety of equipment use. By setting a pressure plate, when the return spring drives the stamping rod to rise, the pressure plate continues to press, and when the return spring returns to its natural length, the stamping rod is separated from the material to prevent the stamping rod from lifting the material, avoid the material and the stamping rod from being connected, which makes it difficult to disassemble, thereby extending the processing time, facilitating and faster removal of materials, and improving work efficiency.

[0004] However, the above-mentioned device still has certain drawbacks. For example, cotton fabric is made from raw materials that need to be flattened before processing. However, existing presses are simple in structure and have poor flattening effects. Furthermore, cotton wool often sticks to the press plate and cannot be cleaned promptly. Moreover, after the device completes the punching operation of the insulation cotton, the cotton fabric needs to be cut into sections. As the blade descends, the insulation cotton will inevitably move, which reduces the cutting accuracy.

[0005] Therefore, it is necessary to invent a punching device for processing aluminum silicate insulation cotton to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide a punching device for processing aluminum silicate thermal insulation cotton, which can effectively solve the above-mentioned technical problems.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stamping device for processing aluminum silicate thermal insulation cotton, comprising a stamping table, the front and rear of the top of the stamping table are bolted with mounting side plates, the inner side of the mounting side plates is provided with a conveyor belt, both sides of the top of the mounting side plates are bolted with a first mounting seat, the inner side of the first mounting seat is rotatably connected to the drive shaft through a bearing, the surface of the drive shaft is bolted with a pressure roller, the four sides of the top of the stamping table 1 are bolted to a support frame, both sides of the top of the support frame are bolted to a drive motor, the output end of the drive motor is bolted to a drive wheel, the front side of the drive shaft is bolted to a driven wheel, and the surfaces of the driven wheel and the drive wheel are meshed with transmission belts, the left side of the top of the support frame is bolted with a first hydraulic cylinder, the bottom of the first hydraulic cylinder is bolted to a cross plate, the center of the bottom of the cross plate is bolted to a blade, the front and rear of both sides of the cross plate are slidably connected to a limit rod, and the bottom of the limit rod is bolted to a movable plate.

[0008] Preferably, a sponge pad is attached to the inner side of the movable plate, and a first spring is sleeved on the surface of the limit rod. The sponge pad allows the cotton material adhered to the surface of the blade to be scraped off or left at the bottom of the movable plate during the falling or rising process. The first spring can push the movable plate and the limit rod to reset downward by its own elastic force during the rising process of the first hydraulic cylinder.

[0009] Preferably, a second hydraulic cylinder is bolted to the center of the top of the support frame, and a pressure plate is bolted to the bottom of the second hydraulic cylinder, so that the second hydraulic cylinder pushes the pressure plate down reciprocatingly to squeeze the thermal insulation cotton sheet on the conveyor belt and assist in flattening it.

[0010] Preferably, a second mounting seat is bolted to the front and rear of both sides of the mounting side plate, and the inner side of the second mounting seat is rotatably connected to a movable rod through a bearing, and the upper part of the inner side of the movable rod is rotatably connected to a cleaning roller through a bearing, so that the movable rod drives the cleaning roller to tilt toward the side of the pressure roller surface. When the pressure roller rotates, the cleaning roller attached to it will also rotate with it, and the cotton sheet adhered to the surface of the pressure roller will be bonded to the surface of the cleaning roller, thereby keeping the surface of the pressure roller clean.

[0011] Preferably, the bottom of the movable rod is bolted to a limiting protrusion, the bottom of the limiting protrusion is fixedly sleeved with a second tension spring, and the bottom of the second tension spring is bolted to the top of the mounting side plate, so that the second tension spring pulls the movable rod downward through the limiting protrusion through its own tension, forcing the movable rod to drive the cleaning roller inside it to approach the surface of the pressure roller.

[0012] Preferably, a partition plate is bolted to the left side of the top of the punching table, so that the partition plate can assist the blade in dividing the insulation cotton that has completed the punching operation.

[0013] Preferably, the upper and lower inner sides of the mounting side plates are bolted with conveying support plates, so that the conveying support plates support the middle part of the conveyor belt and assist the pressing plates in punching the thermal insulation cotton.

[0014] Preferably, the top of the limiting rod is bolted to a limiting block, so that the limiting block limits the moving path of the limiting rod.

[0015] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0016] 1. Through the stamping table, mounting side plates, drive shaft, pressing roller, support frame and other components, the pressing plate is used to stamp the thermal insulation cotton to complete the stamping operation of the thermal insulation cotton. Through multiple flat pressing methods, the stamping effect of the thermal insulation cotton in the device is improved, thereby improving the practicality of the device;

[0017] 2. Through the components such as the horizontal plate, blade, limit rod, movable plate, etc., the movable plate and the sponge pad on the inside can clean the blade, ensure the cutting accuracy of the blade, and improve the continuous stamping efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments described in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0019] Figure 1 This is a front view of the overall structure of the utility model;

[0020] Figure 2 This is a rear cross-sectional view of the overall structure of the present invention;

[0021] Figure 3 It is a partial structural top view of the utility model;

[0022] Figure 4 For the utility model Figure 2 A magnified view of the structure at center A;

[0023] Figure 5 For the utility model Figure 2 Enlarged view of the structure at point B in the middle.

[0024] Description of reference numerals:

[0025] 1. Punching table; 2. Mounting side plate; 3. Conveyor belt; 4. First mounting seat; 5. Drive shaft; 6. Pressing roller; 7. Support frame; 8. Drive motor; 9. Drive wheel; 10. Driven wheel; 11. Transmission belt; 12. First hydraulic cylinder; 13. Cross plate; 14. Blade; 15. Limit rod; 16. Movable plate; 17. Sponge pad; 18. First spring; 19. Second hydraulic cylinder; 20. Press plate; 21. Second mounting seat; 22. Movable rod; 23. Cleaning roller; 24. Limiting protrusion; 25. Second tension spring; 26. Partitioning table; 27. Conveyor support plate; 28. Limiting block. DETAILED DESCRIPTION

[0026] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0027] The utility model provides Figure 1-5 The shown punching device for processing aluminum silicate insulation cotton includes a punching table 1, and the front and rear of the top of the punching table 1 are bolted with mounting side plates 2, and the inner side of the mounting side plates 2 is provided with a conveyor belt 3, and the two sides of the top of the mounting side plates 2 are bolted with a first mounting seat 4, and the inner side of the first mounting seat 4 is rotatably connected to a drive shaft 5 through a bearing, and the surface of the drive shaft 5 is bolted with a pressure roller 6, and the four sides of the top of the punching table 1 are bolted with a support frame 7, and the two sides of the top of the support frame 7 are bolted with a drive motor 8, and the output end of the drive motor 8 is bolted with a drive wheel 9, and the front of the drive shaft 5 is bolted with a driven wheel 10, and the surfaces of the driven wheel 10 and the drive wheel 9 are meshed with a transmission belt 11, and the left side of the top of the support frame 7 is bolted with a first hydraulic cylinder 12, and the bottom of the first hydraulic cylinder 12 is bolted with a cross plate 13, and the center of the bottom of the cross plate 13 is bolted with a blade 14, and the front and rear of both sides of the cross plate 13 are slidably connected with a limit rod 15, and the bottom of the limit rod 15 is bolted with a movable plate 16.

[0028] The inner side of the movable plate 16 is attached with a sponge pad 17, and the surface of the limit rod 15 is sleeved with a first spring 18. The sponge pad 17 allows the cotton material adhering to the surface of the blade 14 to be scraped off or left at the bottom of the movable plate 16 during the falling or rising process. The first spring 18 can push the movable plate 16 and the limit rod 15 to return to their original position downward by its own elastic force during the rising process of the first hydraulic cylinder 12.

[0029] A second hydraulic cylinder 19 is bolted to the center of the top of the support frame 7, and a pressure plate 20 is bolted to the bottom of the second hydraulic cylinder 19, so that the second hydraulic cylinder 19 pushes the pressure plate 20 down reciprocatingly to squeeze the insulation cotton sheet on the conveyor belt 3 and assist in flattening it.

[0030] The front and rear of both sides of the mounting side plate 2 are bolted with a second mounting seat 21, and the inner side of the second mounting seat 21 is rotatably connected to a movable rod 22 through a bearing, and the upper part of the inner side of the movable rod 22 is rotatably connected to a cleaning roller 23 through a bearing, so that the movable rod 22 drives the cleaning roller 23 to tilt toward the side of the surface of the pressure roller 6. When the pressure roller 6 rotates, the cleaning roller 23 attached to it will also rotate with it, and the cotton sheet adhered to the surface of the pressure roller 6 will be bonded to the surface of the cleaning roller 23, keeping the surface of the pressure roller 6 clean.

[0031] The bottom of the movable rod 22 is bolted to a limiting protrusion 24, and the bottom of the limiting protrusion 24 is fixedly sleeved with a second tension spring 25, and the bottom of the second tension spring 25 is bolted to the top of the mounting side plate 2, so that the second tension spring 25 uses its own tension to pull the movable rod 22 downward through the limiting protrusion 24, forcing the movable rod 22 to drive the cleaning roller 23 inside it to approach the surface of the pressure roller 6.

[0032] A partition plate 26 is bolted to the left side of the top of the punching table 1 so that the partition plate 26 can assist the blade 14 in dividing the insulation cotton that has completed the punching operation.

[0033] The upper and lower inner sides of the side panels 2 are bolted with conveying support plates 27 so that the conveying support plates 27 support the middle portion of the conveyor belt 3 and assist the pressing plate 20 in punching the thermal insulation cotton.

[0034] The top of the limiting rod 15 is bolted to a limiting block 28 so that the limiting block 28 limits the moving path of the limiting rod 15 .

[0035] Refer to the instruction manual Figure 1-5 Working principle: When the device is in use, the driving motor 8 is turned on, and the driving motor 8 starts and drives the driving wheel 9 to rotate. During the rotation process, the driving wheel 9 transmits the rotational power to the driven wheel 10 through the transmission belt 11, and the driven wheel 10 drives the driving shaft 5 to rotate, and then drives the pressure roller 6 to rotate on the top of the conveyor belt 3. The driving motors 8 on both sides rotate in opposite directions, which assists in pushing the bottom insulation cotton to move on the top of the conveyor belt 3, and cooperates with the pressing plate 20 to stamp the insulation cotton to complete the stamping operation of the insulation cotton. By multiple flat pressing methods, the insulation cotton in the device is improved. The stamping effect causes the first hydraulic cylinder 12 to push the bottom cross plate 13 down. The cross plate 13 pushes the bottom movable plate 16 down through the limit rod 15 and the first spring 18 until the insulation cotton that has completed the stamping operation is fixed on the top of the partition table 26. Then the cross plate 13 continues to descend, pushing the bottom blade 14 down to cut and separate the fixed insulation cotton pieces. The staff can remove the cut insulation cotton pieces from the stamping device to complete the unloading operation. At the same time, the movable plate 16 cooperates with the inner sponge pad 17 to clean the blade 14 to ensure the cutting accuracy of the blade 14.

[0036] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A stamping device for processing aluminum silicate thermal insulation cotton, comprising a stamping table (1), characterized in that: The front and rear of the top of the punching table (1) are bolted with mounting side plates (2), the inner side of the mounting side plates (2) is provided with a conveyor belt (3), the two sides of the top of the mounting side plates (2) are bolted with a first mounting seat (4), the inner side of the first mounting seat (4) is rotatably connected to a drive shaft (5) through a bearing, the surface of the drive shaft (5) is bolted with a pressure roller (6), the four sides of the top of the punching table (1) are bolted with a support frame (7), the two sides of the top of the support frame (7) are bolted with a drive motor (8), the output end of the drive motor (8) is connected to the drive motor (8) and the output end of the drive motor (8) is connected to the drive motor (8). A driving wheel (9) is bolted to the front of the driving shaft (5), a driven wheel (10) is bolted to the front of the driving shaft (5), and a transmission belt (11) is engaged on the surface of the driven wheel (10) and the driving wheel (9), a first hydraulic cylinder (12) is bolted to the left side of the top of the support frame (7), a cross plate (13) is bolted to the bottom of the first hydraulic cylinder (12), a blade (14) is bolted to the center of the bottom of the cross plate (13), and the front and rear sides of both sides of the cross plate (13) are slidably connected to limit rods (15), and the bottom of the limit rods (15) are bolted to movable plates (16).

2. The punching device for processing aluminum silicate thermal insulation cotton according to claim 1, characterized in that: The inner side of the movable plate (16) is bonded with a sponge pad (17), and the surface of the limiting rod (15) is sleeved with a first spring (18).

3. The punching device for processing aluminum silicate thermal insulation cotton according to claim 1, characterized in that: A second hydraulic cylinder (19) is bolted to the center of the top of the support frame (7), and a pressure plate (20) is bolted to the bottom of the second hydraulic cylinder (19).

4. The punching device for processing aluminum silicate thermal insulation cotton according to claim 1, characterized in that: Second mounting seats (21) are bolted to the front and rear of both sides of the mounting side plate (2); the inner sides of the second mounting seats (21) are rotatably connected to movable rods (22) via bearings; the upper inner sides of the movable rods (22) are rotatably connected to cleaning rollers (23) via bearings.

5. The punching device for processing aluminum silicate thermal insulation cotton according to claim 4, characterized in that: The bottom of the movable rod (22) is bolted to a limiting protrusion (24), the bottom of the limiting protrusion (24) is fixedly sleeved with a second tension spring (25), and the bottom of the second tension spring (25) is bolted to the top of the mounting side plate (2).

6. The punching device for processing aluminum silicate thermal insulation cotton according to claim 1, characterized in that: A partition plate (26) is bolted to the left side of the top of the punching table (1).

7. The punching device for processing aluminum silicate thermal insulation cotton according to claim 1, characterized in that: The upper and lower inner sides of the mounting side plates (2) are both bolted with transmission support plates (27).

8. The punching device for processing aluminum silicate thermal insulation cotton according to claim 1, characterized in that: The top of the limiting rod (15) is bolted to a limiting block (28).

Citation Information

Patent Citations

  • Stamping and waste discharging device for heat preservation cotton piece

    CN220614264U