Metering pipe cleaning device and feeding system

CN223408965UActive Publication Date: 2025-10-03HONGTA TOBACCO (GROUP) CO LTD
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Patent Information

Application Number
CN202423065706.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-10-03
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

Tobacco leaves are light in weight and some of them are easily adsorbed on the photoelectric tube, causing the photoelectric tube to misidentify the material and mistakenly think that the material in the metering tube is full, thereby stopping the lifting belt and affecting the production rhythm and efficiency.

Method used

A metering tube cleaning device is designed, including a blow pipe, a gas assembly and a drive assembly. The blow pipe extends in a certain direction inside the metering tube and sprays gas through multiple blow holes. The drive assembly drives the blow pipe to move inside the metering tube, thereby increasing the cleaning area and preventing tobacco leaves from adsorbing the photoelectric tube.

Benefits of technology

By clearing the tobacco leaves in the metering tube, photoelectric tube identification errors are avoided, improving production rhythm and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of tobacco production equipment, and discloses a metering tube cleaning device and a feeding system. The metering pipe cleaning device comprises a blowing pipe, a gas assembly and a driving assembly, the blowing pipe is arranged in the metering pipe, the metering pipe and the blowing pipe extend in the first direction, and a plurality of small blowing holes are formed in the blowing pipe in the first direction at intervals; the gas assembly comprises a gas pipe and a gas compressor, the gas pipe is communicated with the gas compressor and the blowing pipe, and the gas compressor provides gas into the blowing pipe through the gas pipe and sprays the gas out of the small blowing holes; the driving assembly can drive the injection pipe to move in the metering pipe. The blowing pipe is used for blowing the tobacco leaves in the metering pipe and the blowing pipe can move in the metering pipe, so that the blowing area of the metering pipe is increased, the tobacco leaves are prevented from adsorbing the photoelectric tube, the identification error of the photoelectric tube is avoided, and the production rhythm and efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tobacco production equipment, in particular to a metering tube cleaning device and a feeding system. Background Art

[0002] Tobacco production requires a stable feeding system to ensure a steady supply of tobacco material, known as a quantitative feeding process. This system includes a flow-buffered feeder, a photoelectric metering tube, and an electronic belt scale mounted at the rear end of the feeder. The feeder comprises a feeding hopper, a bottom belt, and an elevator. During this process, a storage cabinet feeds tobacco leaves of varying grades from the previous process through a vibrating screen into one end of the feeding hopper. The bottom belt transports the leaves to the elevator at the other end of the feeding hopper. The elevator lifts the leaves to the top of the metering tube and unloads them into it. A photoelectric tube is located inside the metering tube. The leaves pass through the metering tube and then fall onto the electronic belt scale, where they are weighed and transferred to the next process.

[0003] However, due to the light weight of tobacco leaves, some of them are easily adsorbed on the photoelectric tube, resulting in incorrect recognition by the photoelectric tube. The tube mistakenly thinks that the material in the metering tube is full and stops the lifting belt, causing the electronic scale to break. Manual cleaning of the photoelectric tube is required, affecting the production rhythm and efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a metering tube cleaning device and a feeding system to solve the problem in the prior art that tobacco leaves are light in weight and some of them are easily adsorbed on the photoelectric tube, resulting in photoelectric tube recognition errors, mistakenly thinking that the material in the metering tube is full and thus stopping the lifting belt, causing the electronic scale to break the material, requiring manual cleaning of the photoelectric tube, and affecting the production rhythm and efficiency.

[0005] To achieve this purpose, the present invention adopts the following technical solutions:

[0006] In one aspect, a metering tube cleaning device is provided, comprising:

[0007] A blowing pipe, the blowing pipe is arranged in the metering pipe, the metering pipe and the blowing pipe both extend along a first direction, and the blowing pipe is provided with a plurality of blowing holes spaced apart along the first direction;

[0008] A gas assembly, the gas assembly comprising an air pipe and a gas compressor, the air pipe communicating with the gas compressor and the blowpipe, the gas compressor providing gas to the blowpipe through the air pipe and ejecting the gas from the blowpipe through the small blowhole;

[0009] A driving assembly is provided, wherein the driving assembly can drive the blowing tube to move in the metering tube.

[0010] As an optional technical solution of the metering tube cleaning device, the gas component further includes a control valve, which is provided at one end of the gas pipe close to the gas compressor to open or close the gas pipe.

[0011] As an optional technical solution for the metering tube cleaning device, the driving assembly includes a slide rail, which is arranged inside the metering tube along a second direction, the second direction is perpendicular to the first direction, and a slider is provided on the blowing tube, which is slidably arranged on the slide rail.

[0012] As an optional technical solution for the metering tube cleaning device, the driving assembly also includes a motor, a gear and a rack. The rack is fixedly connected to the blowing tube and meshes with the gear. The motor can drive the gear to rotate to drive the rack to move along the second direction.

[0013] As an optional technical solution of the metering tube cleaning device, the rack and the blowing tube are connected by fasteners.

[0014] As an optional technical solution for the metering tube cleaning device, the motor is arranged at the top of the metering tube, and the drive assembly also includes a first transmission shaft, a first bevel gear, a second transmission shaft and a second bevel gear. One end of the first transmission shaft is connected to the motor and the other end is connected to the first bevel gear. One end of the second transmission shaft is connected to the gear and the other end is connected to the second bevel gear. The first bevel gear is meshed with the second bevel gear, and the motor drives the gear to rotate through the first transmission shaft and the second transmission shaft.

[0015] As an optional technical solution for the metering tube cleaning device, there are two blowing tubes, and two corresponding gears are provided, and the two gears rotate in opposite directions.

[0016] As an optional technical solution for the metering tube cleaning device, the drive assembly further includes a coupling, through which the first transmission shaft is connected to the motor and the first bevel gear; and the second transmission shaft is connected to the gear and the second bevel gear through the coupling.

[0017] As an optional technical solution for the metering tube cleaning device, the driving assembly further includes a bearing seat, which is provided on the top wall of the metering tube, and the second transmission shaft penetrates into the bearing seat and rotates with the bearing seat.

[0018] On the other hand, a feeding system is provided, comprising a metering tube, a photoelectric tube and the above-mentioned metering tube cleaning device, wherein the metering tube cleaning device and the photoelectric tube are both placed inside the metering tube.

[0019] Beneficial effects of the utility model:

[0020] The present application discloses a metering tube cleaning device and feeding system. The metering tube cleaning device includes a blowpipe, a gas assembly, and a drive assembly. The blowpipe is disposed within the metering tube, both extending in a first direction, and having a plurality of small blowholes spaced along the first direction. The gas assembly includes an air pipe and a gas compressor, the air pipe connecting the gas compressor and the blowpipe providing gas to the blowpipe through the air pipe and ejecting gas from the small blowholes. The drive assembly is capable of driving the blowpipe to move within the metering tube. By using the blowpipe to clean tobacco leaves within the metering tube and enabling the blowpipe to move within the metering tube, the cleaning area of ​​the metering tube is increased, tobacco leaves are prevented from adsorbing the photoelectric tube, photoelectric tube recognition errors are avoided, and production rhythm and efficiency are improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.

[0022] Figure 1 This is a schematic structural diagram of a metering tube cleaning device provided by an embodiment of the present utility model;

[0023] Figure 2 It is a partial structural diagram of the metering tube cleaning device provided in an embodiment of the utility model.

[0024] In the picture:

[0025] 1. Metering tube; 2. Photoelectric tube;

[0026] 10. Blowing pipe; 11. Blowing hole; 12. Slider;

[0027] 20. Gas components; 21. Gas pipes; 22. Gas compressors; 23. Control valves;

[0028] 30. Drive assembly; 31. Slide rail; 32. Motor; 33. Gear; 34. Rack; 35. First transmission shaft; 36. Second transmission shaft; 37. Coupling; 38. Bearing seat; 39. Fixed bracket. DETAILED DESCRIPTION

[0029] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.

[0030] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0031] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0032] In the description of this embodiment, the terms "upper," "lower," "right," and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely for ease of description and simplified operation. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.

[0033] The storage cabinet feeds tobacco leaves of different grades from the previous process through a vibrating screen and into one end of the feed hopper. A bottom belt conveys the leaves to an elevator belt at the other end of the feed hopper. The elevator belt lifts the leaves to the top of a metering tube and unloads them into it. A photoelectric tube is located inside the metering tube. After passing through the tube, the leaves fall onto an electronic belt scale, which weighs them and transfers them to the next process. However, due to the light weight of the tobacco leaves, some of them easily stick to the photoelectric tube, causing the tube to misidentify the leaves and stop the elevator belt, mistakenly thinking that the metering tube is full. This causes the electronic scale to break the material and requires manual cleaning of the photoelectric tube, affecting production rhythm and efficiency.

[0034] In order to solve the above problems, this embodiment provides a feeding system, see Figure 1 and Figure 2, comprising a metering tube 1, a photoelectric tube 2 and a metering tube cleaning device, wherein the metering tube cleaning device and the photoelectric tube 2 are both placed inside the metering tube 1. The metering tube cleaning device comprises a blow pipe 10, a gas assembly 20 and a drive assembly 30. The blow pipe 10 is arranged inside the metering tube 1, and both the metering tube 1 and the blow pipe 10 extend along a first direction. The blow pipe 10 is provided with a plurality of blow holes 11 spaced apart along the first direction to ensure that different heights of the inner wall of the metering tube 1 can be evenly cleaned by compressed air. Specifically, the metering tube 1 is configured as a prismatic tube and extends along a vertical direction, and the blow pipe 10 is configured as a square tube and fits the inner wall of the metering tube 1. The side wall of the square tube is provided with a plurality of circular holes, which serve as the blow holes 11. To improve the uniformity of the blow, the blow holes 11 are evenly spaced apart. In other embodiments, the blow pipe 10 can be configured as a circular tube, etc.

[0035] Furthermore, the gas component 20 includes an air pipe 21 and a gas compressor 22. The air pipe 21 connects the gas compressor 22 and the blowpipe 10. The gas compressor 22 provides gas to the blowpipe 10 through the air pipe 21 and sprays gas from the blowpipe orifice 11. The drive component 30 can drive the blowpipe 10 to move in the metering tube 1. Specifically, the air pipe 21 can be set as a silicone hose to avoid affecting the movement of the blowpipe 10. Furthermore, the gas component 20 also includes a control valve 23. The control valve 23 is provided at one end of the air pipe 21 close to the gas compressor 22 to open or close the air pipe 21. The control valve 23 can prevent the compressed air flow from being too large and blowing dust and tobacco out of the mounting hole of the photoelectric tube 2. In this embodiment, in order to save energy, a solenoid valve for time control can be added to the control valve 23 to allow the compressed air to be periodically intermittently turned on and off. By using the blowing pipe 10 to blow the tobacco leaves in the metering tube 1 and the blowing pipe 10 can move inside the metering tube 1, the blowing area of ​​the metering tube 1 is increased, the tobacco leaves are prevented from adsorbing the photoelectric tube 2, and the photoelectric tube 2 avoids recognition errors, thereby improving the production rhythm and efficiency.

[0036] Furthermore, the drive assembly 30 includes a slide rail 31 disposed within the metering tube 1 along a second direction perpendicular to the first direction. The blowpipe 10 is provided with a slider 12 slidably mounted on the slide rail 31. In this embodiment, the first direction is the Z direction, and the second, opposite direction is the Y direction. In other embodiments, the blowpipe 10 can also be moved along the second direction via the cooperation of the slide rails or the use of a screw nut.

[0037] Furthermore, the drive assembly 30 includes a motor 32, a gear 33, and a rack 34. The rack 34 is fixedly connected to the blowpipe 10 and meshes with the gear 33. The motor 32 can drive the gear 33 to rotate, thereby driving the rack 34 to move in the second direction. In this embodiment, the rack 34 is connected to the blowpipe 10 via a fastener. The fastener can be a bolt. In other embodiments, the rack 34 can also be glued or clamped to the blowpipe 10.

[0038] Furthermore, the motor 32 is arranged at the top of the metering tube 1. Specifically, the drive assembly 30 also includes a fixed frame 39, which is configured as an L-shaped plate, and the motor 32 is fixed to the L-shaped plate by bolts. The drive assembly 30 also includes a first transmission shaft 35, a first bevel gear, a second transmission shaft 36, and a second bevel gear. One end of the first transmission shaft 35 is connected to the motor 32 and the other end is connected to the first bevel gear. One end of the second transmission shaft 36 is connected to the gear 33 and the other end is connected to the second bevel gear. The first bevel gear and the second bevel gear are meshed. The motor 32 drives the gear 33 to rotate through the first transmission shaft 35 and the second transmission shaft 36. Specifically, there are two blowing tubes 10, and two gears 33 are correspondingly provided. The two gears 33 rotate in opposite directions. The motor 32 drives the two blowing tubes 10 to move in opposite directions. The blown air flows intersect with each other to form shear, so that the air flow inside the metering tube 1 flows in multiple directions, ensuring the blowing effect. Specifically, the drive assembly 30 also includes a coupling 37, which connects the first transmission shaft 35 to the motor 32 and the first bevel gear; and the second transmission shaft 36 to the gear 33 and the second bevel gear. Specifically, the drive assembly 30 also includes a bearing seat 38, which is disposed on the top wall of the metering tube 1. The second transmission shaft 36 penetrates the bearing seat 38 and rotates in engagement with the bearing seat 38, thereby increasing the stability of the second transmission shaft 36.

[0039] Obviously, the above-described embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the manner in which the present invention is to be implemented. A person skilled in the art would be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.

Claims

1. A metering tube cleaning device, characterized in that: include: A blowing pipe (10), the blowing pipe (10) being arranged in the metering pipe (1), the metering pipe (1) and the blowing pipe (10) both extending along a first direction, and the blowing pipe (10) being provided with a plurality of blowing holes (11) spaced apart along the first direction; A gas assembly (20), the gas assembly (20) comprising an air pipe (21) and a gas compressor (22), the air pipe (21) communicating with the gas compressor (22) and the blowing pipe (10), the gas compressor (22) providing gas to the blowing pipe (10) through the air pipe (21) and ejecting the gas from the blowing hole (11); A driving assembly (30) is provided, wherein the driving assembly (30) is capable of driving the blowing tube (10) to move in the metering tube (1).

2. The metering tube cleaning device according to claim 1, characterized in that: The gas component (20) further includes a control valve (23), which is arranged at one end of the gas pipe (21) close to the gas compressor (22) to open or close the gas pipe (21).

3. The metering tube cleaning device according to claim 1, characterized in that: The driving assembly (30) includes a slide rail (31), and the slide rail (31) is arranged inside the metering tube (1) along a second direction, and the second direction is perpendicular to the first direction. The blowing tube (10) is provided with a slider (12), and the slider (12) is slidably arranged on the slide rail (31).

4. The metering tube cleaning device according to claim 3, characterized in that: The driving assembly (30) further comprises a motor (32), a gear (33) and a rack (34); the rack (34) is fixedly connected to the blowing pipe (10) and meshes with the gear (33); the motor (32) can drive the gear (33) to rotate, thereby driving the rack (34) to move along the second direction.

5. The metering tube cleaning device according to claim 4, characterized in that: The rack (34) and the blowing pipe (10) are connected via fasteners.

6. The metering tube cleaning device according to claim 4, characterized in that: The motor (32) is arranged on the top of the metering tube (1); the driving assembly (30) further comprises a first transmission shaft (35), a first bevel gear, a second transmission shaft (36) and a second bevel gear; one end of the first transmission shaft (35) is connected to the motor (32) and the other end is connected to the first bevel gear; one end of the second transmission shaft (36) is connected to the gear (33) and the other end is connected to the second bevel gear; the first bevel gear is meshed with the second bevel gear; the motor (32) drives the gear (33) to rotate via the first transmission shaft (35) and the second transmission shaft (36).

7. The metering tube cleaning device according to claim 6, characterized in that: There are two blowing pipes (10), and two gears (33) are correspondingly provided, and the rotation directions of the two gears (33) are opposite.

8. The metering tube cleaning device according to claim 6, characterized in that: The drive assembly (30) further includes a coupling (37), wherein the first transmission shaft (35) is connected to the motor (32) and the first bevel gear via the coupling (37); and the second transmission shaft (36) is connected to the gear (33) and the second bevel gear via the coupling (37).

9. The metering tube cleaning device according to claim 6, characterized in that: The driving assembly (30) further comprises a bearing seat (38), wherein the bearing seat (38) is arranged on the top wall of the metering tube (1), and the second transmission shaft (36) penetrates into the bearing seat (38) and rotates with the bearing seat (38).

10. A feeding system, characterized in that: The invention comprises a metering tube (1), a photoelectric tube (2) and a metering tube cleaning device according to any one of claims 1 to 9, wherein the metering tube cleaning device and the photoelectric tube (2) are both placed inside the metering tube (1).