Gas water heater with novel silent fire grate burner

By using stainless steel heat exchange pipes, fin structures and thermal insulation designs in gas water heaters, the problems of large copper consumption and high noise levels are solved, corrosion resistance is improved and noise reduction is achieved, and production costs are reduced.

CN223425439UActive Publication Date: 2025-10-10黄朝溪
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Patent Information

Application Number
CN202422879541.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-10-10
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

Existing gas water heaters have problems such as excessive use of copper materials, insufficient corrosion resistance, high combustion noise, and poor user experience.

Method used

The flat heat exchange pipes and fin structure made of stainless steel, combined with the insulation area between the thermal insulation shell and the combustion shell, reduce noise and improve corrosion resistance, while reducing the amount of copper to reduce costs.

Benefits of technology

The corrosion resistance of the heat exchange components is improved, production costs are reduced, and combustion noise is reduced through thermal insulation design, improving user experience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gas water heater with a novel silent fire grate burner. A heat exchange assembly comprises a heat exchange chamber and a heat exchange pipeline arranged in the heat exchange chamber. A plurality of heat exchange fins are arranged on the heat exchange pipeline in a penetrating manner; the heat exchange fins and the heat exchange pipelines are made of stainless steel; the combustion chamber assembly comprises a combustion shell and a heat preservation and insulation shell wrapping the outer side of the combustion shell. A heat insulation area is formed between the heat preservation and insulation shell and the combustion shell. A first ventilation structure is arranged on the shell wall of the heat preservation and insulation shell, and a second ventilation structure is arranged on the shell wall of the combustion shell. External air can enter the combustion shell through the first ventilation structure, the heat insulation area and the second ventilation structure. According to the gas water heater, the corrosion resistance can be effectively improved through the heat exchange pipelines and the heat exchange fins which are made of stainless steel, and therefore the service life of the gas water heater is prolonged; a heat insulation area is formed between the heat preservation and insulation shell and the combustion shell, so that combustion noise and outward heat transfer of the combustion chamber can be reduced, and the silence and heat insulation performance of the combustor is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of water heaters, in particular to a gas water heater with a novel silent fire exhaust burner. Background Art

[0002] Currently, gas water heaters on the market consist of a fire grate burner, a copper heat exchange tank, a smoke collector, and a forced exhaust fan. The fire grate burner heats the water transported by the copper heat exchange tank. However, copper prices are currently high, and the copper heat exchange tank uses a lot of copper, which has poor corrosion resistance and a short service life in areas with poor water quality. Furthermore, gas water heaters generate a lot of noise during combustion, resulting in a poor user experience. Therefore, further improvements are needed. Utility Model Content

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a gas water heater with a novel silent fire exhaust burner.

[0004] An embodiment of the present invention solves the technical problem by adopting a technical solution: a gas water heater with a new silent fire-grate burner, comprising a base shell, wherein the base shell is provided with a fan assembly, a heat exchange assembly, a combustion chamber assembly and a fire-grate burner from top to bottom;

[0005] The heat exchange assembly includes a heat exchange chamber and a heat exchange pipeline arranged in the heat exchange chamber; the heat exchange pipeline is penetrated by a plurality of heat exchange fins; the heat exchange fins and heat exchange pipeline are made of stainless steel;

[0006] The combustion chamber assembly includes a combustion shell and a heat-insulating outer shell wrapped around the outside of the combustion shell; an insulation area is formed between the heat-insulating outer shell and the combustion shell; a first ventilation structure is provided on the shell wall of the heat-insulating outer shell, and a second ventilation structure is provided on the shell wall of the combustion shell; outside air can enter the interior of the combustion shell through the first ventilation structure, the insulation area, and the second ventilation structure;

[0007] The fire bar burner is arranged at the bottom of the combustion shell, and an ignition needle and a sensing needle are arranged at a position of the combustion shell close to the fire bar burner.

[0008] Optionally, the heat exchange chamber is configured as a flat rectangular parallelepiped, and the heat exchange pipelines are distributed in a serpentine shape, passing back and forth through the side walls on opposite sides of the heat exchange chamber.

[0009] Optionally, the fan assembly includes a smoke cage shell and a forced exhaust fan; the smoke cage shell is a trumpet-shaped structure that narrows from bottom to top; the lower end of the smoke cage shell is surrounded to form the heat exchange chamber.

[0010] Optionally, the shell wall of the combustion shell is provided with a plurality of profiled heat storage strips, and the top of the profiled heat storage strip is provided with the second ventilation structure.

[0011] Optionally, the first ventilation structure is composed of a plurality of heat dissipation holes.

[0012] Optionally, the heat insulation shell is provided with a first fire observation structure near the bottom, and the combustion shell is provided with a second fire observation structure corresponding to the first fire observation structure.

[0013] Optionally, the combustion shell is provided with a fuel input mechanism for supplying gas to the fire grate burner, and the fuel input mechanism comprises a pipeline and a solenoid valve for controlling the opening and closing of the pipeline.

[0014] The beneficial effects of the utility model are as follows: the heat exchange assembly is replaced by flat heat exchange pipeline and heat exchange fin structure, on the one hand, the height space of the heat exchange water tank is saved, and the combustion chamber assembly is arranged in the height space, on the other hand, the heat exchange pipeline and heat exchange fin made of stainless steel can effectively improve the corrosion resistance of the heat exchange assembly, thereby improving the service life of the gas water heater; and the high combustion chamber assembly replaces the space of the heat exchange copper water tank with its shell, reduces the material cost of copper and the manufacturing cost of the coil processing technology of the heat exchange copper water tank, and reduces the overall production cost; the heat insulation shell and the combustion shell form a heat insulation area, which can reduce the noise and heat transfer of the combustion chamber, and improve the silent heat insulation performance of the burner.

[0015] In order to make the above-mentioned purpose, features and advantages of the utility model more obvious and easy to understand, the following preferred embodiments are taken as examples, and the detailed description is as follows in combination with the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS

[0016] The above and / or additional aspects and advantages of the utility model will become apparent and easy to understand from the description of the embodiments combined with the following drawings, in which:

[0017] Figure 1 It is a structural schematic diagram of the gas water heater of the utility model;

[0018] Figure 2 It is Figure 1 It is an exploded schematic diagram of the gas water heater.

[0019] Explanation of main element symbols:

[0020] 10. Base shell; 20. Fan assembly; 21. Smoke cage shell; 22. Forced exhaust fan; 30. Heat exchange assembly; 31. Heat exchange chamber; 32. Heat exchange pipeline; 33. Heat exchange fins; 40. Combustion chamber assembly; 41. Combustion shell; 411. Second ventilation structure; 412. Pressed heat storage strip; 413. Second fire viewing structure; 42. Thermal insulation shell; 421. First ventilation structure; 422. First fire viewing structure; 50. Fire bar burner; 51. Ignition needle; 52. Induction needle; 53. Pipeline; 54. Solenoid valve. DETAILED DESCRIPTION

[0021] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0022] In the description of this utility model, "above," "below," and "within" are understood to be exclusive of the number indicated, while "above," "below," and "within" are understood to be inclusive of the number indicated. The use of "first" and "second" is solely for the purpose of distinguishing technical features and is not to be construed as indicating or implying relative importance, or implicitly specifying the number or order of the technical features indicated.

[0023] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0024] In this utility model, unless otherwise expressly defined, terms such as "disposed," "installed," and "connected" should be interpreted broadly. For example, they may refer to direct connection or indirect connection through an intermediate medium; fixed connection or detachable connection or integral molding; mechanical connection; internal communication between two components or interaction between two components. Those skilled in the art can reasonably determine the specific meanings of these terms in this utility model based on the specific content of the technical solution.

[0025] Example

[0026] Reference Figure 1 and Figure 2The utility model proposes a gas water heater with a new silent fire-grate burner 50, comprising a base shell 10, wherein the base shell 10 is provided with a fan assembly 20, a heat exchange assembly 30, a combustion chamber assembly 40 and a fire-grate burner 50 from top to bottom;

[0027] The heat exchange assembly 30 includes a heat exchange chamber 31 and a heat exchange pipe 32 disposed in the heat exchange chamber 31; the heat exchange pipe 32 is penetrated by a plurality of heat exchange fins 33; the heat exchange fins 33 and the heat exchange pipe 32 are made of stainless steel;

[0028] The combustion chamber assembly 40 includes a combustion shell 41 and a heat-insulating outer shell 42 wrapped around the outside of the combustion shell 41; an insulation region is formed between the heat-insulating outer shell 42 and the combustion shell 41; a first ventilation structure 421 is provided on the shell wall of the heat-insulating outer shell 42, and a second ventilation structure 411 is provided on the shell wall of the combustion shell 41; outside air can enter the interior of the combustion shell 41 through the first ventilation structure 421, the insulation region, and the second ventilation structure 411;

[0029] The fire bar burner 50 is arranged at the bottom of the combustion shell 41 . An ignition needle 51 and a sensing needle 52 are provided at a position of the combustion shell 41 close to the fire bar burner 50 .

[0030] In the present invention, the heat exchange component 30 is replaced with a flat heat exchange pipe 32 and heat exchange fin 33 structure, which saves the height space of the heat exchange water tank on the one hand, and utilizes the height space to arrange the combustion chamber component 40; on the other hand, the heat exchange pipe 32 and heat exchange fin 33 made of stainless steel can effectively improve the corrosion resistance of the heat exchange component 30, thereby increasing the service life of the gas water heater; and, the elevated combustion chamber component 40 replaces the space of the heat exchange copper water tank with its outer shell, reducing the material cost of copper and the manufacturing cost of the coil processing technology of the heat exchange copper water tank, thereby reducing the production cost as a whole; at the same time, the heat insulation area formed between the thermal insulation outer shell 42 and the combustion shell 41 can reduce the noise of combustion in the combustion chamber and the heat transfer to the outside, thereby improving the silent heat insulation performance of the burner.

[0031] In this embodiment, to accommodate the elongated, cylindrical combustion shell 41, the heat exchange chamber 31 is designed as a flat, rectangular parallelepiped. The heat exchange piping 32 is arranged in a serpentine pattern, traversing the sidewalls of the heat exchange chamber 31 on opposite sides. The rectangular, flat heat exchange chamber 31, along with the fan assembly 20 and combustion chamber assembly 40, forms a block-like structure, offering a simple design and facilitating assembly and positioning.

[0032] Specifically, the fan assembly 20 includes a smoke enclosure 21 and a forced exhaust fan 22. The smoke enclosure 21 is a trumpet-shaped structure that tapers from bottom to top. The lower end of the smoke enclosure 21 encloses a heat exchange chamber 31. This structure effectively utilizes the forced exhaust fan 22 to extract combustion exhaust gases, while the lower side of the smoke enclosure 21 encloses the heat exchange chamber 31 for housing the heat exchange assembly 30.

[0033] In this embodiment, a plurality of press-type heat storage strips 412 are distributed on the shell wall of the combustion shell 41, and a second ventilation structure 411 is provided on the top of the press-type heat storage strips 412. The press-type heat storage strips 412 have the effect of storing temperature and heat, reducing heat loss.

[0034] In this embodiment, the first ventilation structure 421 is composed of a plurality of heat dissipation holes that are evenly distributed on the shell wall of the heat-insulating shell 42 to facilitate uniform air intake.

[0035] Furthermore, a first fire viewing structure 422 is provided near the bottom of the thermal insulation shell 42, and a second fire viewing structure 413 is provided on the combustion shell 41 at a position corresponding to the first fire viewing structure 422. Users or maintenance personnel can observe the combustion status and flames of the fire bar single-piece assembly through the first fire viewing structure 422 and the second fire viewing structure 413.

[0036] In this embodiment, the combustion housing 41 is provided with a fuel input mechanism for supplying gas to the fire-belt burners 50. The fuel input mechanism includes a pipeline 53 and a solenoid valve 54. The solenoid valve 54 is used to control the opening and closing of the pipeline 53. The solenoid valve 54 operates based on the sensing signal from the sensing needle 52. When the sensing needle 52 does not sense a flame, the solenoid valve 54 closes the pipeline 53 to prevent gas leakage.

[0037] Of course, the present invention is not limited to the above-mentioned embodiments. Those skilled in the art may make equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications and substitutions are all included in the scope defined by the claims of this application.

Claims

1. A gas water heater with a new silent fire burner, characterized in that: The invention comprises a base shell (10), wherein the base shell (10) is provided with a fan assembly (20), a heat exchange assembly (30), a combustion chamber assembly (40) and a fire bar burner (50) from top to bottom; The heat exchange assembly (30) includes a heat exchange chamber (31) and a heat exchange pipeline (32) arranged in the heat exchange chamber (31); the heat exchange pipeline (32) is penetrated by a plurality of heat exchange fins (33); the heat exchange fins (33) and the heat exchange pipeline (32) are made of stainless steel; The combustion chamber assembly (40) comprises a combustion shell (41) and a heat-insulating outer shell (42) wrapped around the outside of the combustion shell (41); a heat-insulating area is formed between the heat-insulating outer shell (42) and the combustion shell (41); a first ventilation structure (421) is provided on the shell wall of the heat-insulating outer shell (42), and a second ventilation structure (411) is provided on the shell wall of the combustion shell (41); outside air can enter the interior of the combustion shell (41) through the first ventilation structure (421), the heat-insulating area, and the second ventilation structure (411); The fire bar burner (50) is arranged at the bottom of the combustion shell (41), and an ignition needle (51) and a sensing needle (52) are arranged at a position of the combustion shell (41) close to the fire bar burner (50).

2. The gas water heater with a new silent fire burner according to claim 1 is characterized in that: The heat exchange chamber (31) is arranged in a flat rectangular parallelepiped, and the heat exchange pipeline (32) is distributed in a serpentine shape and passes back and forth through the side walls on opposite sides of the heat exchange chamber (31).

3. The gas water heater with a novel silent fire-grate burner according to claim 2 is characterized in that: The fan assembly (20) comprises a smoke cage shell (21) and a forced exhaust fan (22); the smoke cage shell (21) is a trumpet-shaped structure that narrows from bottom to top; the lower end of the smoke cage shell (21) is surrounded to form the heat exchange chamber (31).

4. The gas water heater with a new silent fire strip burner according to claim 1 is characterized in that: A plurality of press-type heat storage strips (412) are distributed on the shell wall of the combustion shell (41), and the second ventilation structure (411) is provided on the top of the press-type heat storage strips (412).

5. The gas water heater with a new silent fire exhaust burner according to claim 4 is characterized in that: The first ventilation structure (421) is composed of a plurality of heat dissipation holes.

6. The gas water heater with a new silent fire burner according to claim 1, characterized in that: The heat-insulating outer shell (42) is provided with a first fire-viewing structure (422) near the bottom, and the combustion shell (41) is provided with a second fire-viewing structure (413) at a position corresponding to the first fire-viewing structure (422).

7. The gas water heater with a new silent fire strip burner according to claim 1, characterized in that: The combustion shell (41) is provided with a fuel input mechanism for supplying gas to the fire-gear burner (50). The fuel input mechanism includes a pipeline (53) and a solenoid valve (54). The solenoid valve (54) is used to control the opening or closing of the pipeline (53).