Power supply mechanism for electrophoresis production line

By combining the rotating cylinder and pressure sensor of the power supply mechanism with the conductive components, the sling can automatically conduct electricity on the electrophoresis line, solving the problems of complex operation and leakage hazards in the existing technology and improving the efficiency and safety of electrophoresis processing.

CN223436748UActive Publication Date: 2025-10-14DONGGUAN XINTAI PRECISION TECH CO LTD
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Patent Information

Application Number
CN202421916795.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-10-14
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

The existing electrophoresis line power connection device is difficult to operate, affects work efficiency, and has a safety hazard of leakage.

Method used

A power supply mechanism is designed, which realizes automatic conductivity of the spreader during movement through the cooperation of a rotating cylinder, a pressure sensor and a conductive component, and improves safety through the use of insulating materials.

Benefits of technology

The automation efficiency of electrophoresis processing is improved, the operation complexity is reduced, and the risk of leakage is avoided through insulation design, thereby improving the safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a power supply mechanism used for an electrophoresis production line, comprising a power supply assembly, one side of the power supply assembly is provided with a conductive assembly, the upper end of the conductive assembly is provided with a lifting appliance, one side of the power supply assembly is connected with a supporting seat, one side of the supporting seat is provided with a fixing rod, and the fixing rod is provided with a clamping groove. Compared with the prior art, the power supply device is reasonable in structural design and high in practicability, after a conductive assembly is attached to and makes contact with a power supply assembly in the moving process, the conductive assembly can be conveniently fixed to the power supply assembly, and the power supply assembly can be conveniently fixed to the power supply assembly in the moving process of the power supply assembly in the moving process of the power supply assembly. And through automatic electrification, the efficiency of automatic power supply is effectively improved, and the use effect is effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of electrophoresis processing, specifically to a power supply mechanism for electrophoresis production line. BACKGROUND

[0002] Electrophoresis refers to the phenomenon that charged particles move to the electrode with opposite electric property under the action of electric field. The technology that separates charged particles in electric field by different moving speed is called electrophoresis technology. When metal parts are processed by electrophoresis, power supply is needed for electrophoresis operation. Usually, power supply is directly provided to the hanger, and then the metal hanger conducts electricity to the metal parts.

[0003] According to the patent application No. 201811402355.8, a hanger power connection device for electrophoresis line conveying is disclosed, which comprises an electrophoresis tank body. A controller is fixed on the bottom end of the outer wall of one side of the electrophoresis tank body through screws. A support plate is welded on the top end of the outer wall of one side of the electrophoresis tank body. An electric hoist is fixed on the top end of the outer wall of the support plate through bolts. An installation hole is formed on the top end of the outer wall of the electrophoresis tank body, and a fixed pulley is arranged in the installation hole. An installation bracket with inverted concave structure is fixed on the top end of the outer wall of the electrophoresis tank body through bolts. A miniature crane is fixed on the top inner wall of the installation bracket through bolts. A vertical pull rod is connected to the traction end of the miniature crane. The bottom end of the pull rod extends into the interior of the electrophoresis tank body. An arc-shaped steel wire is fixed on the bottom end of the pull rod through a fixing piece. An installation plate with concave structure is fixed on the inner wall of one side of the electrophoresis tank body through bolts. A connecting rod is hinged on the outer wall of one side of the installation plate. An electric connection tap is fixed on the end of the connecting rod away from the controller through screws. A belt rope is connected to the traction end of the electric hoist. The end of the belt rope away from the electric hoist is fixedly connected through the fixed pulley and the electric connection tap. A travel switch is fixed on the bottom end of the inner wall of one side of the installation plate through screws. A female hanger is arranged in the bottom end of the interior of the electrophoresis tank body. A terminal post is arranged in the middle of the top end of the outer wall of the female hanger.

[0004] Although the above-mentioned technical solution of the patent greatly improves the automation degree of electrophoresis line power connection by automatically lowering and rising the electric connection tap under the drive of the electric hoist, and connecting and conducting electricity with the workpiece, it needs to be repeatedly operated to lower the arc-shaped steel wire by the miniature crane every time. The electric connection tap will automatically lower along the arc-shaped steel wire under the action of the electric hoist, connect to the workpiece at the center point of the electrophoresis tank body, and then reset all the equipment. The operation is troublesome and affects the work efficiency. Therefore, we provide a power supply mechanism for electrophoresis production line to solve this problem. UTILITY MODEL CONTENTS

[0005] The utility model discloses overcome above-mentioned situation's insufficient, aims at providing a kind of power supply mechanism for electrophoresis production line can solve above-mentioned problem technical scheme.

[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of power supply mechanism for electrophoresis production line, including power supply component, the side of the power supply component is provided with conducting component, the upper end of the conducting component is installed with lifting appliance, the side of the power supply component is connected with support seat, the side of the support seat is provided with fixed link, the outside of the fixed link is installed with rotary cylinder, the output of the rotary cylinder is connected with support seat, the lower end of the fixed link is installed with mounting bracket;

[0007] The power supply component includes the base installed at one end of support seat, the inside of the base is screwed with fixed seat, the outside of the fixed seat is provided with mounting hole at equal intervals, the inner chamber of the mounting hole is all installed with first conducting column.

[0008] As a further scheme of the utility model: the inner chamber of the fixed seat is movably provided with ball, one end of the ball is connected with spring, one end of the spring is connected with fixed frame, the fixed frame is installed in the inner chamber of fixed seat, one end of the ball is connected with pressure disc through movable column after penetrating fixed frame, the outside of the first conducting column is commonly connected with conducting disc, the inner chamber of the base is installed with press switch, the press switch and conducting disc are connected through wire.

[0009] As a further scheme of the utility model: the conducting component includes the shell installed at the lower end of lifting appliance, the inner chamber of the shell is installed with rubber seat, the upper end of the rubber seat is clamped with conducting plate, the upper end of the conducting plate is connected with second conducting column, one end of the second conducting column penetrates shell and is combined with fixed seat extending to outside, the lower end of the conducting plate is connected with hanging ring, the hanging ring penetrates shell and extends to its lower end.

[0010] As a further scheme of the utility model: the outside of the second conducting column is sleeved with first insulating sleeve, the outside of the hanging ring is symmetrically provided with second insulating sleeve.

[0011] As a further scheme of the utility model: the second conducting column, conducting plate, hanging ring, first conducting column and conducting disc are all made of conducting material.

[0012] As a further scheme of the utility model: the outside of the support seat is installed with mounting sleeve, the outside of the mounting sleeve is connected with stop block through connecting frame, the inner chamber of the stop block is provided with pressure sensor.

[0013] Compared with prior art, the utility model has the beneficial effects as follows:

[0014] 1, through the hanger fixed installation on certain hanger, and through the second conductive column in with the hanger, hanger moves together, until the power supply assembly is attached to contact, the second conductive column one end push ball, and the ball is pushed into the fixed seat of the inner cavity, and the ball in the driving activity column moves while compression spring, and the movable column through the pressure plate push switch, and then press the switch start, the conductive disc and the first conductive column are electrified, then a plurality of first conductive column and second conductive column are attached, and the electric energy is conducted, the efficiency of automatic power supply is effectively improved;

[0015] 2, through the second conductive column with the hanger in moving to the block left side, the second conductive column one side extrusion to the block, its inner cavity pressure sensor is pressed after the information is transmitted to the external controller, the controller is convenient to control the closing of the hanger movement, convenient to make the conductive assembly stop moving, then conduct electricity, so that the workpiece is stable electrophoretic processing, and the block is made of rubber material, which effectively plays the insulation effect. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the overall three-dimensional structure schematic diagram of the utility model;

[0017] Figure 2 It is the conductive assembly half cutaway split three-dimensional structure schematic diagram of the utility model;

[0018] Figure 3 It is the power supply assembly three-dimensional structure schematic diagram of the utility model;

[0019] Figure 4 It is the Figure 3 A part of device amplification structure schematic diagram of the utility model;

[0020] Figure 5 It is the power supply assembly cutaway split three-dimensional structure schematic diagram of the utility model;

[0021] Figure 6 It is the power supply assembly half cutaway three-dimensional side view structure schematic diagram of the utility model.

[0022] The reference signs and names in the drawings are as follows:

[0023] Power supply assembly-1, fixed seat-11, base-12, fixed frame-13, movable column-14, pressure ball-15, spring-16, pressure plate-17, mounting hole-18, first conductive column-19, conductive disc-110, press switch-111, conductive assembly-2, shell-21, rubber seat-22, conductive plate-23, second conductive column-24, first insulating sleeve-25, hanging ring-26, second insulating sleeve-27, lifting appliance-3, support seat-4, fixed rod-, rotary air cylinder-6, mounting frame-7, mounting sleeve-8, connecting frame-9, stop block-101, pressure sensor-102. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0025] Please refer to Figures 1-6 A power supply mechanism for electrophoretic production line, including power supply assembly 1, one side of power supply assembly 1 is provided with conductive assembly 2, the upper end of conductive assembly 2 is installed with lifting appliance 3, and conductive assembly 2 includes shell 21 installed at the lower end of lifting appliance 3, the inner cavity of shell 21 is installed with rubber seat 22, the upper end of rubber seat 22 is connected with conductive plate 23, the upper end of conductive plate 23 is connected with second conductive column 24, one end of second conductive column 24 penetrates shell 21 and is combined with fixed seat 11 extending to the outside, the lower end of conductive plate 23 is connected with hanging ring 26, hanging ring 26 penetrates shell 21 and extends to the lower end thereof, the outside of second conductive column 24 is sleeved with first insulating sleeve 25, and the outside of hanging ring 26 is symmetrically provided with second insulating sleeve 27.

[0026] Lifting appliance 3 is fixedly installed on a fixed lifting frame, second conductive column 24 moves together with the lifting frame and lifting appliance 3 until being combined with power supply assembly 1 to contact, which facilitates power supply assembly 1 to conduct electricity, and then second conductive column 24 conducts electricity to hanging ring 26 through conductive plate 23, and then the lifting appliance outside hanging ring 26 is electrified, and then the metal workpiece suspended on the lifting appliance is conducted with electricity, which facilitates electrophoretic operation after electrification, through the design of first insulating sleeve 25 outside second conductive column 24, second insulating sleeve 27 outside hanging ring 26 and rubber seat 22, it is avoided that shell 21 is conducted with electricity in the process of electricity conduction, which easily causes the safety hazard of electric leakage, and the safety of the use of the equipment is effectively improved.

[0027] One side of the power supply assembly 1 is connected with the support seat 4, one side of the support seat 4 is provided with the fixed rod 5, the outer side of the fixed rod 5 is installed with the rotary air cylinder 6, the output end of the rotary air cylinder 6 is connected with the support seat 4, the lower end of the fixed rod 5 is installed with the mounting frame 7, the power supply assembly 1 includes the base 12 installed at one end of the support seat 4, the inner side of the base 12 is screwed with the fixed seat 11, the outer side of the fixed seat 11 is provided with the mounting hole 18 at equal intervals, the inner cavity of the mounting hole 18 is installed with the first conductive column 19.

[0028] The inner cavity of the fixed seat 11 is movably provided with the pressure ball 15, one end of the pressure ball 15 is connected with the spring 16, one end of the spring 16 is connected with the fixed frame 13, the fixed frame 13 is installed in the inner cavity of the fixed seat 11, one end of the pressure ball 15 is connected with the pressure plate 17 through the movable column 14 after penetrating the fixed frame 13, the outer side of the first conductive column 19 is jointly connected with the conductive disc 110, the inner cavity of the base 12 is installed with the press switch 111, the press switch 111 and the conductive disc 110 are connected through wires.

[0029] The power supply assembly 1 is installed above the electrophoresis tank through the mounting frame 7, when moving, one end of the second conductive column 24 pushes the pressure ball 15, and then the pressure ball 15 is pushed into the inner cavity of the fixed seat 11, and the pressure ball 15 compresses the spring 16 while driving the movable column 14 to move, and the movable column 14 pushes the press switch 111 through the pressure plate 17, and then the press switch 111 is started, and the conductive disc 110 and the first conductive column 19 are powered on, which facilitates the power transmission when the lifting appliance 3 drives the conductive assembly 2 to move to the center position of the electrophoresis tank, and then a plurality of first conductive columns 19 and second conductive columns 24 are attached, and then the power transmission is carried out, which effectively improves the efficiency of automatic power supply.

[0030] The second conductive column 24, the conductive plate 23, the hanging ring 26, the first conductive column 19 and the conductive disc 110 are made of conductive material, which facilitates effective power transmission.

[0031] The outer side of the support seat 4 is equipped with a mounting sleeve 8, and the outer side of the mounting sleeve 8 is connected to a stopper 101 through a connecting frame 9. The inner cavity of the stopper 101 is provided with a pressure sensor 102. The output end of the rotating cylinder 6 drives the support seat 4 to rotate, and the support seat 4 drives the mounting sleeve 8, the connecting frame 9 and the stopper 101 to rotate 180 degrees synchronously. Then, the stopper 101 rotates to the right side of the second conductive column 24 to block its movement. When the second conductive column 24 is transported to the left side of the stopper 101 along with the sling 3, one side of the second conductive column 24 is squeezed to the stopper 101. When the pressure sensor 102 in its inner cavity is subjected to pressure, this information is transmitted to the external controller, which facilitates the controller to control the movement of the closing hanger, so that the conductive component 2 stops moving, and then conducts electricity, so that the workpiece can be stably electrophoretically processed. The stopper 101 is made of rubber material, which effectively plays an insulating effect. When the electrophoresis operation of the workpiece is completed, the output end of the rotating cylinder 6 drives the support seat 4 to rotate 180 degrees in the opposite direction, effectively rotating the stopper 101 to the left side of the second conductive column 24, so that the second conductive column 24 can continue to move.

[0032] Working principle: The utility model is connected to the rotary cylinder 6 and the pressure sensor 102 through a programmable control via an external controller. When in use, the sling 3 is fixed on a certain hanger, and the second conductive column 24 moves along with the hanger 3 on the hanger, and the hanger is suspended by the hanging ring 26;

[0033] The output end of the rotating cylinder 6 drives the support seat 4 to rotate, and the support seat 4 drives the mounting sleeve 8, the connecting frame 9 and the stopper 101 to rotate synchronously by 180 degrees, and the stopper 101 rotates to the right side of the second conductive column 24, blocking the movement of the second conductive column 24. When the second conductive column 24 is transported to the left side of the stopper 101 along with the hanger 3, one side of the second conductive column 24 is squeezed into the stopper 101, and the pressure sensor 102 in its inner cavity is pressurized and transmits this information to the external controller, so that the controller can control the movement of the hanger to stop the conductive component 2 from moving. After the conductive process is completed, the workpiece can be stably electrophoresed. The stopper 101 is made of rubber material and effectively plays an insulating effect. When the electrophoresis operation of the workpiece is completed, the output end of the rotating cylinder 6 drives the support seat 4 to rotate 180 degrees in the opposite direction, effectively rotating the stopper 101 to the left side of the second conductive column 24, so that the second conductive column 24 can continue to move.

[0034] When the second conductive column 24 moves to contact with the power supply assembly 1, one end of the second conductive column 24 pushes the pressure ball 15, and then the pressure ball 15 is pushed into the inner cavity of the fixed seat 11, and the pressure ball 15 compresses the spring 16 while driving the movable column 14 to move, and the movable column 14 pushes the pressure plate 17 to press the press switch 111, and then the press switch 111 is started, and the conductive disc 110 and the first conductive column 19 are powered, and then the plurality of first conductive columns 19 and the second conductive column 24 are in contact, and the power transmission is carried out, which effectively improves the efficiency of automatic power supply, and the second conductive column 24 transmits power to the hanging ring 26 through the conductive plate 23, and then the hanger outside the hanging ring 26 is electrified, and then the power is transmitted to the metal workpiece suspended on the hanger, which facilitates the electrophoresis operation after the metal workpiece is powered on. Through the design of the first insulating sleeve 25 outside the second conductive column 24, the second insulating sleeve 27 outside the hanging ring 26 and the rubber seat 22, it is avoided that the shell 21 is conducted during the power transmission process, which is easy to cause the safety hazard of electric leakage, and the safety of the use of the equipment is effectively improved.

[0035] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A power supply mechanism for an electrophoresis production line, characterized in that: The invention comprises a power supply component (1), a conductive component (2) is provided on one side of the power supply component (1), a sling (3) is installed on the upper end of the conductive component (2), a support base (4) is connected to one side of the power supply component (1), a fixing rod (5) is provided on one side of the support base (4), a rotating cylinder (6) is installed on the outer side of the fixing rod (5), an output end of the rotating cylinder (6) is connected to the support base (4), and a mounting frame (7) is installed on the lower end of the fixing rod (5); The power supply assembly (1) includes a base (12) mounted on one end of a support seat (4), a fixing seat (11) is screwed to the inner side of the base (12), mounting holes (18) are equidistantly arranged on the outer side of the fixing seat (11), and first conductive columns (19) are installed in the inner cavities of the mounting holes (18).

2. The power supply mechanism for an electrophoresis production line according to claim 1, characterized in that: A pressure ball (15) is movably provided in the middle of the inner cavity of the fixing seat (11), one end of the pressure ball (15) is connected to a spring (16), one end of the spring (16) is connected to a fixing frame (13), the fixing frame (13) is installed in the inner cavity of the fixing seat (11), one end of the pressure ball (15) passes through the fixing frame (13) through a movable column (14) and is connected to a pressure plate (17), the outer side of the first conductive column (19) is commonly connected to a conductive plate (110), a press switch (111) is installed in the inner cavity of the base (12), and the press switch (111) and the conductive plate (110) are connected by a wire.

3. The power supply mechanism for an electrophoresis production line according to claim 2, characterized in that: The conductive component (2) includes a shell (21) installed at the lower end of the sling (3), a rubber seat (22) is installed in the inner cavity of the shell (21), a conductive plate (23) is clamped on the upper end of the rubber seat (22), and a second conductive column (24) is connected to the upper end of the conductive plate (23), one end of the second conductive column (24) passes through the shell (21) and extends to the outside to fit with the fixed seat (11), and the lower end of the conductive plate (23) is connected to a hanging ring (26), and the hanging ring (26) passes through the shell (21) and extends to its lower end.

4. The power supply mechanism for an electrophoresis production line according to claim 3, characterized in that: A first insulating sleeve (25) is sleeved on the outer side of the second conductive column (24), and a second insulating sleeve (27) is symmetrically provided on the outer side of the hanging ring (26).

5. The power supply mechanism for an electrophoresis production line according to claim 3, characterized in that: The second conductive column (24), the conductive plate (23), the hanging ring (26), the first conductive column (19), and the conductive disk (110) are all made of conductive materials.

6. The power supply mechanism for an electrophoresis production line according to claim 1, characterized in that: A mounting sleeve (8) is installed on the outside of the support seat (4), the outside of the mounting sleeve (8) is connected to a stopper (101) via a connecting frame (9), and a pressure sensor (102) is provided in the inner cavity of the stopper (101).

Citation Information

Patent Citations

  • A hanging device for connecting electricity for electrophoresis line transportation

    CN109594114B