Crack self-inspection alarm protection system for large cushion block of cubic press

By installing tension sensors and an intelligent monitoring system on the six-sided top press, cracks in large pads can be detected in real time, solving the problem of lack of self-detection and alarm protection in existing technologies and improving the safety and reliability of the equipment.

CN223461925UActive Publication Date: 2025-10-21KAIFENG BASECO SUPERHARD MATERIALS CO LTD
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Patent Information

Application Number
CN202422686345.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-10-21
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

The existing six-sided top press lacks a self-detection alarm protection system for cracks in large pads, which makes it difficult to detect cracks in a timely manner, posing a safety hazard and the risk of economic losses.

Method used

Six tension sensors are used to monitor the tension changes at the root of the large pad in real time. Combined with the signal acquisition module, analog-to-digital conversion module, industrial control computer, alarm device and relay module, instant crack detection and emergency protection can be achieved.

Benefits of technology

It achieves real-time detection of cracks in large pads, avoids equipment damage and accidents, improves equipment safety and self-protection capabilities, and reduces the frequency and cost of manual inspections.

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Abstract

The utility model discloses a crack self-inspection alarm protection system for a large cushion block of a cubic press, which relates to the technical field of artificial diamonds and comprises a signal acquisition module, an analog-to-digital conversion module, an industrial personal computer, an alarm device, a relay module and an actuating mechanism. The six tension sensors are used for monitoring tension changes of the root of the large cushion block in real time, instant detection of cracks is achieved, when abnormal conditions such as the cracks are detected, the system rapidly triggers the alarm device and the executing mechanism, equipment stops heating and releases pressure in time, blasting and wounding accidents caused by explosion of the large cushion block are avoided, and the safety of the large cushion block is guaranteed. Through continuous monitoring and data analysis, the system reduces the manual inspection cost, predicts the service life of equipment and potential fault points, and provides support for equipment maintenance and management. The alarm device and the relay module cooperate with each other, so that the reliability of the system and the self-protection capability of the equipment are enhanced.
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