Hollow composite insulator convenient to install

By installing a support plate at the bottom of the hollow composite insulator body and setting a limiting frame and driving assembly at the top of the support frame, the problem of insufficient installation strength of the hollow composite insulator is solved, resulting in a more stable connection and a longer service life.

CN223552328UActive Publication Date: 2025-11-14YANCHENG PINGGUAN HIGH VOLTAGE ELECTRIL CO LTD
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Patent Information

Application Number
CN202423045809.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-14
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The strength of existing hollow composite insulators is difficult to guarantee during installation, which may cause conductors to gallop under special weather conditions, resulting in insulator structural deformation and reduced service life.

Method used

A support plate is installed at the bottom of the hollow composite insulator body, and a limiting frame and a driving assembly are set at the top of the support frame. The support plate and the limiting frame are fixedly connected by locking parts and driving assembly, which increases the contact area, distributes the force evenly, and improves the installation stability.

Benefits of technology

It enhances the installation strength of hollow composite insulators, avoids deformation or damage caused by localized stress concentration, and improves service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hollow composite insulator convenient to install, and relates to the field of hollow composite insulator devices, the hollow composite insulator comprises a hollow composite insulator main body and a support frame, and the hollow composite insulator main body is fixedly installed at the top of the support frame through an installation assembly. According to the hollow composite insulator, the supporting plate is installed at the bottom of the hollow composite insulator body, the contact area between the bottom of the hollow composite insulator body and the supporting frame can be increased through the supporting plate, the force distribution can be more uniform by increasing the contact area between the hollow composite insulator body and the supporting frame, and the connection stability is enhanced; when the core rod is subjected to external force, the force can be better transmitted to the supporting frame through the supporting plate, the situation that local pressure of the hollow composite insulator body is too large can be reduced through the supporting plate, and deformation or damage caused by local stress concentration of the hollow composite insulator body and the supporting frame is avoided. And the strength of the hollow composite insulator after integral installation is improved.
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Description

Technical Field

[0001] This utility model relates to the field of hollow composite insulator technology, specifically a hollow composite insulator that is easy to install. Background Technology

[0002] Hollow composite insulators are a special type of insulation control, mainly composed of an insulating core rod inner cylinder, end flanges, and silicone rubber sheds. They are widely used in power systems such as overhead transmission lines. They are installed by connecting the end flange at the bottom of the insulating core rod inner cylinder to a support frame, and can support the conductor during use.

[0003] In existing hollow composite insulators, the insulators are installed solely through the bottom flange during conductor support, making it difficult to guarantee installation strength. Under special weather conditions, such as strong winds after icing, high-voltage conductors may gallop. When the conductors gallop, they generate large-scale swinging and twisting, applying huge dynamic tensile and torque forces to the hollow composite insulators. This may cause structural deformation of the insulators, thereby reducing their service life. To address the shortcomings of existing technology, we propose an easy-to-install hollow composite insulator to solve the above problems. Utility Model Content

[0004] To achieve the above objectives, this utility model provides the following technical solution: a hollow composite insulator that is easy to install, comprising a hollow composite insulator body and a support frame. The hollow composite insulator body is fixedly installed on the top of the support frame via an installation assembly. The hollow composite insulator body is composed of a hollow core rod and silicone rubber sheds. Multiple sets of silicone rubber sheds are evenly and fixedly sleeved on the outer peripheral wall of the hollow core rod. A support plate is provided at the bottom of the hollow composite insulator body, which increases the contact area between the hollow composite insulator body and the support frame. A limit frame is provided at the top of the support frame, and the support plate is inserted into the limit frame.

[0005] Multiple sets of locking components are provided inside the four sides of the limiting frame and the support plate. The locking components connect the support frame. The outer peripheral walls of the support plate and the limiting frame are respectively symmetrically provided with a first mounting plate and a second mounting plate. The bottom of the limiting frame is respectively provided with a first driving component and a second driving component. The first driving component is connected to two symmetrical sets of first mounting plates, and the second driving component is connected to two symmetrical sets of second mounting plates.

[0006] Preferably, the first driving component drives the first mounting plates on both sides to slide closer to each other, and the second driving component drives the second mounting plates on both sides to slide closer to each other, so that multiple sets of locking members are inserted into the limiting frame and the support plate.

[0007] Preferably, a mounting base plate is fixedly connected to the top of the support frame, the limiting frame is fixedly connected to the top of the mounting base plate, a protective frame is fixedly connected to the top of the mounting base plate, and the first mounting plate and the second mounting plate are slidably connected inside the protective frame.

[0008] Preferably, the mounting assembly includes an end threaded cylinder and a mounting threaded post. The end threaded cylinder is fixedly mounted on the bottom of the hollow rod, the mounting threaded post is fixedly mounted inside the limiting frame, the support plate is fitted onto the outer peripheral wall of the end threaded cylinder, and the end threaded cylinder is threaded onto the outer peripheral wall of the mounting threaded post.

[0009] Preferably, the first driving assembly includes a first rotating member, a first bidirectional screw, and a first driving member. The first bidirectional screw is rotatably connected inside the mounting base plate, and the first driving member is slidably sleeved on the outer peripheral walls on both sides of the first bidirectional screw.

[0010] Preferably, the top of the first driving member is fixedly connected to the first mounting plate, the first rotating member is mounted on the outer wall of the mounting base plate, and the first rotating member is fixedly connected to the end of the first bidirectional screw.

[0011] Preferably, the second drive assembly includes a second rotating member, a second bidirectional screw, and a second drive member. The second bidirectional screw is rotatably connected inside the mounting base plate, and the second drive member is slidably sleeved on the outer peripheral walls on both sides of the second bidirectional screw.

[0012] Preferably, the top of the second driving member is fixedly connected to the second mounting plate, the second rotating member is mounted on the outer wall of the mounting base plate, and the second rotating member is fixedly connected to the end of the second bidirectional screw.

[0013] This utility model discloses an easy-to-install hollow composite insulator, which has the following beneficial effects: This easy-to-install hollow composite insulator, by installing a support plate at the bottom of the hollow composite insulator body and installing a matching mounting and fixing component at the top of the support frame, allows for the installation and fixing of the support plate and support frame. While facilitating the installation of the hollow composite insulator body and support frame, the support plate increases the contact area between the bottom of the hollow composite insulator body and the support frame. Increasing the contact area allows for more uniform force distribution and enhances connection stability. When the core rod is subjected to external force, the support plate can better transmit the force to the support frame. The support plate can reduce excessive local pressure on the hollow composite insulator body, preventing deformation or damage to the hollow composite insulator body and support frame due to localized force concentration. This improves the strength of the hollow composite insulator body after installation and extends its service life. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the connection structure between the hollow composite insulator body and the support plate of this utility model;

[0017] Figure 3 This is an exploded view of the support plate and limiting frame of this utility model;

[0018] Figure 4 This is a schematic diagram of the internal structure of the protective frame and support plate of this utility model;

[0019] Figure 5 This is a schematic diagram of the connection structure between the locking component, the support plate, and the limiting frame of this utility model;

[0020] Figure 6 This is a schematic diagram showing the connection positions of the two sets of drive components of this utility model.

[0021] In the diagram: 1. Hollow composite insulator body; 101. Hollow core rod; 102. Silicone rubber shed; 2. Support frame; 3. Mounting assembly; 301. End threaded cylinder; 302. Mounting threaded post; 4. Support plate; 5. Mounting base plate; 501. Protective frame; 6. Limiting frame; 7. Locking component; 701. First mounting plate; 702. Second mounting plate; 8. First drive assembly; 801. First rotating component; 802. First bidirectional screw; 803. First drive component; 9. Second drive assembly; 901. Second rotating component; 902. Second bidirectional screw; 903. Second drive component. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0023] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.

[0024] This utility model discloses a hollow composite insulator that is easy to install.

[0025] According to the appendix Figure 1-6 As shown, the device includes a hollow composite insulator body 1 and a support frame 2. The hollow composite insulator body 1 is fixedly installed on the top of the support frame 2 via an installation assembly 3. The hollow composite insulator body 1 is composed of a hollow core rod 101 and silicone rubber sheds 102. Multiple sets of silicone rubber sheds 102 are evenly spaced and fixedly sleeved on the outer peripheral wall of the hollow core rod 101. A support plate 4 is provided at the bottom of the hollow composite insulator body 1, which increases the contact area between the hollow composite insulator body 1 and the support frame 2. A limit frame 6 is provided at the top of the support frame 2, and the support plate 4 is inserted into the limit frame 6. Before installing the hollow composite insulator body 1 and the support frame 2, the support plate 4 at the bottom of the hollow composite insulator body 1 is first picked up, so that the end threaded cylinder 301 is aligned with the installation threaded post 302, and the support plate 4 is aligned with the limit frame 6. By rotating the end threaded cylinder 301, the end threaded cylinder 301 is sleeved on the outer peripheral wall of the installation threaded post 302, thus realizing the preliminary installation of the hollow composite insulator body 1 and the support frame 2.

[0026] Multiple sets of locking elements 7 are provided inside the four sides of the limiting frame 6 and the support plate 4. The locking elements 7 connect to the support frame 2. The outer peripheral walls of the support plate 4 and the limiting frame 6 are symmetrically provided with a first mounting plate 701 and a second mounting plate 702. The bottom of the limiting frame 6 is provided with a first driving component 8 and a second driving component 9. The first driving component 8 is connected to the two symmetrical sets of first mounting plates 701, and the second driving component 9 is connected to the two symmetrical sets of second mounting plates 702. After the support plate 4 and the limiting frame 6 are installed and connected, the symmetrically provided first mounting plates 701 and second mounting plates 702 can slide closer to each other through the cooperation of the two driving components. This allows the locking elements 7 on the four sides of the limiting frame 6 to be inserted into the inside of the limiting frame 6 and the support plate 4, thereby locking the installed support plate 4 and the limiting frame 6 and fixing the installed support plate 4 to the support frame 2.

[0027] The first drive assembly 8 drives the first mounting plates 701 on both sides to slide closer to each other, and the second drive assembly 9 drives the second mounting plates 702 on both sides to slide closer to each other, so that multiple sets of locking pieces 7 are inserted into the limiting frame 6 and the support plate 4. The top of the support frame 2 is fixedly connected to the mounting base plate 5, the limiting frame 6 is fixedly connected to the top of the mounting base plate 5, and the top of the mounting base plate 5 is fixedly connected to the protective frame 501. The first mounting plate 701 and the second mounting plate 702 are both slidably connected inside the protective frame 501. During use, the support plate 4 can increase the contact area between the bottom of the hollow composite insulator body 1 and the support frame 2. Increasing the contact area between the hollow composite insulator body 1 and the support frame 2 can make the force distribution more uniform. When the core rod is subjected to external force, the support plate 4 can better transmit the force to the support frame 2. The support plate 4 can reduce the situation of excessive local pressure on the hollow composite insulator body 1, and avoid deformation or damage to the hollow composite insulator body 1 and the support frame 2 due to local force concentration. In this way, the strength of the hollow composite insulator body 1 after installation can be improved and the service life can be increased.

[0028] The mounting assembly 3 includes an end threaded cylinder 301 and a mounting threaded post 302. The end threaded cylinder 301 is fixedly installed at the bottom of the hollow rod 101, and the mounting threaded post 302 is fixedly installed inside the limiting frame 6. The support plate 4 is fitted onto the outer peripheral wall of the end threaded cylinder 301, and the end threaded cylinder 301 is threaded onto the outer peripheral wall of the mounting threaded post 302. It should be noted that when the hollow composite insulator body 1 and the support frame 2 are installed using the mounting assembly 3, the support plate 4 is rotated and fitted onto the outer peripheral wall of the hollow rod 101, so that the limited support plate 4 does not affect the installation of the hollow rod 101 and the support frame 2.

[0029] The first drive assembly 8 includes a first rotating member 801, a first bidirectional screw 802, and a first drive member 803. The first bidirectional screw 802 is rotatably connected inside the mounting base plate 5. The first drive member 803 is slidably sleeved on the outer peripheral walls on both sides of the first bidirectional screw 802. The top of the first drive member 803 is fixedly connected to the first mounting plate 701. The first rotating member 801 is mounted on the outer wall of the mounting base plate 5 and is fixedly connected to the end of the first bidirectional screw 802.

[0030] The second drive assembly 9 includes a second rotating member 901, a second bidirectional screw 902, and a second drive member 903. The second bidirectional screw 902 is rotatably connected inside the mounting base plate 5. The second drive member 903 is slidably sleeved on the outer peripheral walls on both sides of the second bidirectional screw 902. The top of the second drive member 903 is fixedly connected to the second mounting plate 702. The second rotating member 901 is mounted on the outer wall of the mounting base plate 5 and is fixedly connected to the end of the second bidirectional screw 902.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A hollow composite insulator that is easy to install, comprising a hollow composite insulator body (1) and a support frame (2), wherein the hollow composite insulator body (1) is fixedly installed on the top of the support frame (2) by an installation assembly (3), the hollow composite insulator body (1) is composed of a hollow core rod (101) and silicone rubber sheds (102), and multiple sets of the silicone rubber sheds (102) are evenly and fixedly sleeved on the outer peripheral wall of the hollow core rod (101), characterized in that: The hollow composite insulator body (1) is provided with a support plate (4) at the bottom. The support plate (4) increases the contact area between the hollow composite insulator body (1) and the support frame (2). The support frame (2) is provided with a limit frame (6) at the top. The support plate (4) is inserted into the limit frame (6). Multiple sets of locking components (7) are provided inside the four sides of the limiting frame (6) and the support plate (4). The locking components (7) connect the support frame (2). The outer peripheral walls of the support plate (4) and the limiting frame (6) are respectively symmetrically provided with a first mounting plate (701) and a second mounting plate (702). The bottom of the limiting frame (6) is respectively provided with a first driving component (8) and a second driving component (9). The first driving component (8) is connected to two symmetrical sets of first mounting plates (701), and the second driving component (9) is connected to two symmetrical sets of second mounting plates (702).

2. The hollow composite insulator for easy installation according to claim 1, characterized in that: The first driving component (8) drives the first mounting plates (701) on both sides to slide closer to each other, and the second driving component (9) drives the second mounting plates (702) on both sides to slide closer to each other, so that multiple sets of locking parts (7) are inserted into the limit frame (6) and the support plate (4).

3. A hollow composite insulator that is easy to install according to claim 2, characterized in that: The top of the support frame (2) is fixedly connected to the mounting base plate (5), the limiting frame (6) is fixedly connected to the top of the mounting base plate (5), the top of the mounting base plate (5) is fixedly connected to the protective frame (501), and the first mounting plate (701) and the second mounting plate (702) are both slidably connected inside the protective frame (501).

4. A hollow composite insulator that is easy to install according to claim 3, characterized in that: The mounting assembly (3) includes an end threaded cylinder (301) and a mounting threaded post (302). The end threaded cylinder (301) is fixedly mounted on the bottom of the hollow rod (101), and the mounting threaded post (302) is fixedly mounted inside the limiting frame (6). The support plate (4) is fitted onto the outer peripheral wall of the end threaded cylinder (301), and the end threaded cylinder (301) is threaded onto the outer peripheral wall of the mounting threaded post (302).

5. A hollow composite insulator that is easy to install according to claim 4, characterized in that: The first drive assembly (8) includes a first rotating member (801), a first bidirectional screw (802) and a first drive member (803). The first bidirectional screw (802) is rotatably connected inside the mounting base plate (5), and the first drive member (803) is slidably sleeved on the outer peripheral walls on both sides of the first bidirectional screw (802).

6. A hollow composite insulator that is easy to install according to claim 5, characterized in that: The top of the first driving member (803) is fixedly connected to the first mounting plate (701), the first rotating member (801) is mounted on the outer wall of the mounting base plate (5), and the first rotating member (801) is fixedly connected to the end of the first bidirectional screw (802).

7. A hollow composite insulator that is easy to install according to claim 1, characterized in that: The second drive assembly (9) includes a second rotating member (901), a second bidirectional screw (902) and a second drive member (903). The second bidirectional screw (902) is rotatably connected inside the mounting base plate (5), and the second drive member (903) is slidably sleeved on the outer peripheral walls on both sides of the second bidirectional screw (902).

8. A hollow composite insulator that is easy to install according to claim 7, characterized in that: The top of the second driving member (903) is fixedly connected to the second mounting plate (702), the second rotating member (901) is mounted on the outer wall of the mounting base plate (5), and the second rotating member (901) is fixedly connected to the end of the second bidirectional screw (902).