Three-opening type shock insulation support mold
By designing a three-section seismic isolation bearing mold, the inclined guide pillars and multiple locking surfaces enable convenient demolding and locking of the slider, solving the problems of difficult demolding and complex locking structure of traditional molds, thus improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423034545.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-10
AI Technical Summary
Traditional seismic isolation rubber bearing molds are difficult to demold and have complex locking structures, resulting in low production efficiency and high costs.
The three-part vibration isolation bearing mold includes an upper mold, a mold core, a lower mold, and a lower mold locking mechanism. The bottom of the slider has a slanted guide post hole, and the lower mold has a slanted guide post sleeve hole. The slider is driven to separate by the slanted guide post to achieve demolding, and the slider is locked by multiple locking surfaces, simplifying the locking structure.
It enables a convenient demolding process, improves the quality and dimensional accuracy of the finished seismic isolation bearings, reduces production costs, simplifies the locking structure, and improves production efficiency.
Smart Images

Figure CN223604768U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to industrial mould technical field, concretely relates to a three -open type shock insulation support mould. BACKGROUND
[0002] Shock insulation support is set up in the shock insulation support device of building, bridge and so on building, can effectively prevent the vibration transmission of building lower part foundation to upper structure, at present, it has obtained more and more extensive use. One of them is the shock insulation rubber support formed by metal and rubber, in the manufacture of such shock insulation rubber support, first, a plurality of metal parts are combined to form a skeleton with rectangular flat plate shape at both ends and cylindrical shape in the middle, then the rubber material is attached to the outer surface of the skeleton to form a preformed part, and then the preformed part is placed into a vulcanization mold, and vulcanization is carried out by the mold and vulcanization machine, thereby the finished shock insulation rubber support is manufactured.
[0003] The traditional shock insulation rubber support mold has a one-piece mold core with a cylindrical forming cavity in the middle. Such a mold is difficult to demold. To solve the above problems of traditional molds, some molds with split mold cores have appeared, including molds with two sliders and molds with four sliders. For example, the mold disclosed in CN117183162A, after vulcanization is completed, the two sliders can move away in opposite directions, thereby facilitating demolding. However, this mold requires two driving devices to drive the two sliders to move, resulting in a larger overall size and the need for corresponding electrical control design. In addition, the mold requires good locking for the vulcanization process, and the existing split mold often has a very complex locking structure designed to ensure locking, which results in high mold cost and low production efficiency. SUMMARY
[0004] The utility model is carried out to solve the above problem, the purpose is to provide a kind of shock insulation support mold that is convenient to demold and higher in positioning accuracy, and locking effect is more practical, the utility model has the following technical solutions:
[0005] The utility model provides a kind of three -open type shock insulation support mould, and this mould has the following technical features, it includes: mutually matched upper die, mold core, lower die, lower die locking mechanism and mold core, wherein, the mold core includes four mutually matched sliders, is used to combine and form forming cavity, each the bottom of slider has inclined guide column hole inclined to its height direction, the lower die locking mechanism has multiple inclined guide columns, the lower die has multiple inclined guide column sleeve holes matched with it, the inclined guide column passes through corresponding inclined guide column sleeve hole and is embedded in corresponding inclined guide column hole, is used to drive the slider to move in the direction of separating from each other when opening mould, the upper die and the lower die locking mechanism respectively have multiple upper die locking surfaces and multiple lower die locking surfaces for locking four sliders.
[0006] The three-opening type shock insulation support mould provided by the utility model can also have the following technical features, wherein the lower mould comprises a lower mould plate, the oblique guide pillar sleeve hole is a strip-shaped through hole arranged at the edge portion of the lower mould plate, the length direction of the oblique guide pillar sleeve hole is perpendicular to the side length direction of the corresponding edge portion, the lower mould locking mechanism further comprises a lower mould base plate arranged below the lower mould plate, the oblique guide pillar is fixed on the lower mould base plate, the sliding block is respectively corresponding to the four edge portions of the lower mould plate, the bottom of the sliding block has a guide groove consistent with the width direction of the sliding block, and the lower mould further comprises a plurality of extraction guide pieces which are respectively arranged on the lower mould plate and are embedded with the guide grooves of the corresponding sliding blocks and are used for guiding the movement of the sliding blocks when the mould is opened.
[0007] The three-opening type shock insulation support mould provided by the utility model can also have the following technical features, wherein the lower mould locking mechanism further comprises a plurality of locking blocks which are respectively fixed at the edge portions of the lower mould base plate, the lower mould locking surface is one side surface of the locking block, the lower mould plate further has a plurality of locking block matching holes, the upper mould comprises an upper mould plate, the lower surface of the upper mould plate has an upper mould locking groove, the upper mould locking surface is the inner side surface of the upper mould locking groove, the upper mould locking surface and the lower mould locking surface are both inclined relative to the opening and closing direction, and the upper end and the lower end of the sliding block are respectively matched therewith, when the mould is closed, the upper end of the locking block passes through the locking block matching hole, the lower mould locking surface abuts against the lower end of the sliding block, and the upper mould locking surface abuts against the upper end of the sliding block.
[0008] The three-opening type shock insulation support mould provided by the utility model can also have the following technical features, wherein the upper end of the sliding block has one or more wear-resistant block mounting grooves on the outer side, the lower end of the sliding block has one or more locking matching grooves on the outer side, the groove bottom is inclined relative to the opening and closing direction and is used for matching the locking block, the groove bottom is provided with the further recessed wear-resistant block mounting groove, the mould core further comprises a plurality of wear-resistant blocks which are respectively installed in the wear-resistant block mounting grooves, when the mould is closed, the upper mould locking surface abuts against the outer end surface of the wear-resistant block of the upper end of the sliding block, and the lower mould locking surface abuts against the outer end surface of the wear-resistant block of the lower end of the sliding block.
[0009] The three-opening type shock insulation support mould provided by the utility model can also have the following technical features, wherein the upper die further comprises a plurality of upper die guide columns which are respectively fixed at the four corner portions of the upper die plate and face the sliders, the upper end of each of the plurality of sliders is provided with a guide column matching hole, the lower die locking mechanism further comprises a plurality of lower die guide columns which are respectively fixed at the four corner portions of the lower die base plate and face the sliders, the four corner portions of the lower die plate are respectively provided with lower die guide column matching holes, and the upper die guide columns are matched with the guide column matching holes and the lower die guide columns are matched with the lower die guide column matching holes during mould opening or mould closing, thereby guiding the relative movement of the upper die plate and the lower die base plate.
[0010] The three-opening type shock insulation support mould provided by the utility model can also have the following technical features, wherein the lower die base plate is further provided with a plurality of locking block mounting grooves which are in the shape of a rectangle with rounded corners, a plurality of locking block fixing holes are arranged on one side of each locking block mounting groove, the cross-sectional dimension of the locking block matching hole gradually increases from the upper surface of the lower die plate to the lower surface thereof, the cross-sectional dimension of the locking block gradually increases from the upper end to the middle portion of the locking block, the lower end of the locking block is provided with an embedded block portion which matches the locking block mounting groove and a lower end face which is located on one side of the embedded block portion, and a plurality of mounting holes which match the locking block fixing holes are arranged at the lower end face.
[0011] The three-opening type shock insulation support mould provided by the utility model can also have the following technical features, wherein the inner side of the slider is in the shape of an arc and is provided with one or more forming surfaces, the plurality of forming surfaces of the four sliders are located on the same annular surface during mould closing, a gap is formed between the adjacent two forming surfaces, the forming surface and the mould core form the forming cavity which is in the shape of an annular column and is used for accommodating the middle portion of the preformed part, and the slider is further provided with a plurality of exhaust holes, one end of the exhaust hole is located between the adjacent two forming surfaces.
[0012] The three-opening type shock insulation support mould provided by the utility model can also have the following technical features, wherein the upper end and the lower end of the slider are respectively provided with strip-shaped protrusions which are located on the outer side of the slider and extend along the length direction of the slider, the upper plate portion accommodating groove which is in the shape of a rectangular plate is formed above the inner side upper end face of the slider on one side of the strip-shaped protrusions between the upper ends of the four sliders during mould closing, the lower plate portion accommodating groove which is in the shape of a rectangular plate is formed below the inner side lower end face of the slider on one side of the strip-shaped protrusions between the lower ends of the four sliders, and the upper plate portion accommodating groove and the lower plate portion accommodating groove are respectively used for accommodating the two ends of the preformed part, and the upper die further comprises a plurality of workpiece pressing members which are in the shape of columns, are fixed on the upper die plate and face the sliders, and are used for pressing the upper end of the preformed part during mould closing.
[0013] The three-opening type shock insulation support mold provided by the utility model also has the technical features that it further comprises: a limiting mechanism for guiding and limiting the relative movement of the lower mold plate and the lower mold base plate during mold opening and closing, wherein the limiting mechanism comprises: a plurality of first connecting pieces fixed at the edge portions of the lower mold plate and having first openings outside the edge portions of the lower mold plate; a plurality of second connecting pieces fixed at the edge portions of the lower mold base plate correspondingly with the first connecting pieces and having second openings outside the edge portions of the lower mold base plate, the first openings being aligned with the corresponding second openings in the mold opening and closing direction; and a limiting rod passing through the corresponding first openings and second openings and having diameters greater than the widths of the first openings and the second openings.
[0014] Effects of the utility model
[0015] According to the three-opening type shock insulation support mold provided by the utility model, the mold core comprises four sliders, the upper mold and the lower mold locking mechanism both have a plurality of locking surfaces, so that the four sliders can be locked from multiple directions through the plurality of locking surfaces during mold closing, the locking force required by the vulcanization process is ensured, position deviation during the vulcanization process is avoided, the quality and size precision of the finished shock insulation support are improved, and the locking structure is simple and easy to design and process. Further, the bottom of each slider is provided with an inclined guide pillar hole, the lower mold is provided with a corresponding inclined guide pillar sleeve hole, the lower mold locking mechanism is provided with a plurality of corresponding inclined guide pillars, so that the four sliders can be driven to move in the direction of separating from each other through the plurality of inclined guide pillars during mold opening after the vulcanization process is completed, the mold is conveniently demolded, and a complex driving structure does not need to be arranged for this purpose, so that the efficient production of the shock insulation support can be realized at a relatively lower equipment cost. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a perspective view of the three-opening type shock insulation support mold in the embodiment of the utility model;
[0017] Figure 2 is a sectional view of the three-opening type shock insulation support mold in the embodiment of the utility model;
[0018] Figure 3 is a perspective view of the upper mold in the embodiment of the utility model;
[0019] Figure 4 is a perspective view of the mold core in the embodiment of the utility model;
[0020] Figure 5 is a perspective view of the slider in the embodiment;
[0021] Figure 6 is a perspective view of the slider at different angles in the embodiment.
[0022] Figure 7 is a perspective view of the lower mold plate in this embodiment;
[0023] Figure 8 is a perspective view of the lower mold locking mechanism in this embodiment;
[0024] Figure 9 is a perspective view of the lower mold base plate in this embodiment;
[0025] Figure 10 is a perspective view of the locking block in this embodiment;
[0026] Figure 11 is a perspective view of the three-opening seismic isolation bearing mold in use in this embodiment.
[0027] Reference signs:
[0028] three-opening seismic isolation bearing mold 100; upper mold 10; upper mold plate 11; mold core fitting hole 111; upper mold locking groove 112; upper mold locking surface 112a; upper mold lug hole 113; upper mold guide column mounting hole 114; pressing column mounting hole 115; upper mold guide column 12; workpiece positioning column 13; mold core 20; sliding block 21; first sliding block 21a; second sliding block 21b; sliding block outer side 211; main side surface 211a; upper side surface 211b; exhaust fitting groove 2111; wear-resistant piece mounting groove 2112; locking fitting groove 2113; forming side 212; forming surface 212a; sliding block upper end 213; strip-shaped protrusion 2131; upper end inner side end surface 213a; upper end outer side end surface 213b; guide column fitting hole 2132; sliding block lower end 214; guide groove 2141; inclined guide column hole 2142; exhaust hole 215; hook hole 216; wear-resistant block 22; forming cavity 231; upper plate portion accommodating cavity 232; lower plate portion accommodating cavity 233; lower mold 30; lower mold plate 31; mold core fitting hole 311; lower mold guide column fitting hole 312; guide piece mounting groove 313; locking block fitting hole 314; inclined guide column sleeve hole 315; lower mold lug hole 316; extraction guide piece 32; lower mold locking mechanism 40; lower mold base plate 41; lower mold guide column mounting hole 411; locking block mounting groove 412; locking block fixing hole 413; inclined guide column mounting hole 414; lower mold guide column 42; locking block 43; main block portion 431; locking block portion 432; lower mold locking surface 432a; fitting block portion 433; inclined guide column 44; mold core 50; mold core base 51; mold core bushing 52; limiting mechanism 60; first U-shaped connecting piece 61; second U-shaped connecting piece 62; limiting rod 63; pre-formed piece 9; upper base plate 91. DETAILED DESCRIPTION
[0029] In order to make the technical means, creation characteristics, purposes and effects of the utility model easy to understand, the three-opening type shock insulation support mold of the utility model is specifically described below in combination with embodiments and drawings.
[0030] In the description of the utility model, the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0031] <EMBODIMENT>
[0032] Figure 1 is a perspective view of the three-opening type shock insulation support mold in the embodiment, Figure 2 is a sectional view of the three-opening type shock insulation support mold in the embodiment, Figure 2 The left and right sides in the embodiment respectively show two sections of different positions of the mold.
[0033] As shown in Figure 1 and Figure 2 , the three-opening type shock insulation support mold 100 (hereinafter referred to as mold 100) includes an upper mold 10, a mold core 20, a lower mold 30, a lower mold locking mechanism 40, and a mold core 50 arranged in the middle of the stacked structure from top to bottom.
[0034] Figure 3 is a perspective view of the upper mold in the embodiment.
[0035] As shown in the figure, Figure 3 , the upper mold 10 includes an upper mold plate 11, a plurality of upper mold guide columns 12, and a plurality of workpiece positioning columns 13.
[0036] The upper mold plate 11 is generally rectangular plate-shaped, a circular through mold core assembly hole 111 is formed in the middle, the surface in the middle of the lower mold forms an upper mold locking groove 112, and the opposite sides form a plurality of upper mold lug hole groups 113. The upper mold plate 11 also has four through upper mold guide column mounting holes 114 and two through pressing column mounting holes 115.
[0037] Among them, the cross section of the upper mold locking groove 112 in the thickness direction of the upper mold plate 11 is a rectangle with rounded corners, and along the thickness direction, the cross-sectional size gradually changes, the size of the slot is larger than the size of the groove bottom, so the upper mold locking groove 112 has four inner side surfaces inclined relative to the thickness direction, which is denoted as the upper mold locking surface 112a.
[0038] Four guide pillar mounting holes 114 are respectively located at four corners of the upper die locking groove 112. The upper die guide pillar 12 comprises two coaxially arranged cylindrical portions with different diameters, and the overall length of the upper die guide pillar 12 is greater than the thickness of the upper die plate 11. After assembly, the larger-diameter end of the upper die guide pillar 12 is embedded in the upper die guide pillar mounting hole 114 and fixed by a fastener (screw), and the smaller-diameter end of the upper die guide pillar 12 protrudes outside the lower surface of the upper die plate 11.
[0039] Two pressing pillar mounting holes 115 are arranged along a diagonal line of the upper die plate 11, and are closer to the middle of the upper die plate 11 than the two upper die guide pillar mounting holes 114 on the diagonal line. The workpiece positioning pillar 13 is in a cylindrical shape, and the overall length of the workpiece positioning pillar 13 is slightly less than the thickness of the upper die plate 11. After assembly, one end of the workpiece positioning pillar 13 is embedded in the pressing pillar mounting hole 115 and fixed by a fastener, and the other end of the workpiece positioning pillar 13 is located in the upper die locking groove 112 and does not exceed the lower surface of the upper die plate 11. The outer end surface of the other end of the workpiece positioning pillar 13 is a plane perpendicular to the thickness direction of the upper die plate 11, which is used to cooperate with the corresponding hole on the upper bottom plate of the preform placed in the mold 100 during mold closing, so as to realize the accurate positioning of the preform in the mold.
[0040] In an alternative, a larger number of upper die guide pillars 12 and workpiece positioning pillars 13 can be provided as needed.
[0041] Figure 4 is a perspective view of the mold core in this embodiment.
[0042] As shown in Figure 4 , the mold core 20 comprises four matching sliders 21 and a plurality of wear-resistant blocks 22. The four sliders 21 can be combined into one body or separated from each other.
[0043] Figure 5 is a perspective view of the slider in this embodiment, Figure 6 is a perspective view of the slider at different angles in this embodiment.
[0044] As shown in Figure 5 and Figure 6 , the slider 21 is in the shape of an irregular block, one side of which in the width direction is relatively flat and longer, which is the outer side 211 of the slider; the other side is in the shape of a circular arc and shorter, which is the forming side 212 of the slider. The two ends of the slider 21 in the length direction are approximately wedge-shaped, each having an outer end surface inclined with respect to the length direction of the slider, for splicing with other sliders 21.
[0045] The outer side 211 of the slider has an outer side surface, which includes a main side surface 211a perpendicular to the width direction of the slider and an upper side surface 211b inclined with respect to the width direction, the inclination angle of the upper side surface 211b being substantially the same as that of the upper die locking surface 112a. As viewed from the side, the lower part of the slider 21 is flat in the thickness direction, and the upper end is inclinedly received. Two recessed wear-resistant piece mounting grooves 2112 are formed at the upper side surface 211b, which are long and shallow, the cross section in the depth direction is a rectangle with rounded corners, the surface direction of the groove bottom is substantially the same as that of the upper side surface 211b, that is, inclined upward, and the groove bottom further has a threaded hole. Two locking and matching grooves 2113 are formed at the lower end of the main side surface 211a, the surface direction of the groove bottom is inclined with respect to the main side surface 211a, and is inclined in a direction different from that of the upper side surface 211b. There is a further recessed wear-resistant piece mounting groove 2112 at the groove bottom of the locking and matching groove 2113, and the surface direction of the groove bottom is inclined downward. In this embodiment, the shapes and sizes of the plurality of wear-resistant piece mounting grooves 2112 are consistent.
[0046] The wear-resistant block 22 is a flat strip-shaped block, the cross-sectional shape in the thickness direction is matched with the wear-resistant piece mounting groove 2112, the thickness is slightly greater than the groove depth, and the wear-resistant block 22 has mounting holes at both ends and the middle part, respectively, which correspond to the threaded holes at the groove bottom of the wear-resistant piece mounting groove 2112. Therefore, the wear-resistant block 22 can be embedded in the wear-resistant piece mounting groove 2112 and fixed by a plurality of bolts. The outer end part of the wear-resistant block 22 mounted in the mounting groove of the upper side surface 211b protrudes outside the upper side surface 211b, and the outer end part of the wear-resistant block 22 mounted in the mounting groove at the bottom of the main side surface 211a protrudes outside the groove bottom surface of the locking and matching groove 2113.
[0047] The middle part of the slider outer side 211 has a recessed exhaust matching groove 2111, which extends along the thickness direction of the slider. The middle part of the slider 21 also has a plurality of through exhaust holes 215, which extend along the width direction of the slider 21 and communicate with the exhaust matching groove 2111 at one end. In addition, two hook holes 216 are also provided on the main side surface 211a.
[0048] The forming side 212 has two curved flake-shaped protrusions, the outer end surface of the protrusion is a forming surface 212a, which is a circular arc surface, and there is a gap between the two forming surfaces 212a. Each forming surface 212a is also a certain distance away from the edge of the slider 21, so that when the four sliders 21 are combined, a cylindrical cavity is formed in the middle part, the side walls of the cavity are spaced apart and have a plurality of forming surfaces 212a, and all the forming surfaces 212a are substantially located on a unified circular surface. The other end of the exhaust hole 215 is located between the two adjacent forming surfaces 212a.
[0049] Both the upper and lower ends of slider 21 are stepped. Taking the upper end 213 of slider as an example, there is a strip-shaped protrusion 2131 on the side of the upper end near the outer side 211 of slider, so that the upper end has two upper end faces at different heights, referred to as the inner end face 213a and the outer end face 213b of upper end, respectively. The inner end face 213a of upper end is an arc-shaped plane, and the outer end face 213b of upper end is a long strip-shaped plane. Both end faces are perpendicular to the thickness direction of slider 21. The lower end 214 of slider has a similar structure. In addition, there is a guide groove 2141 in the middle of the bottom surface of slider. The groove extends and runs through the width direction of slider 21. Its cross-section in the extension direction is trapezoidal, and the groove opening size is larger than the groove bottom size. There are also oblique guide post holes 2142 at both ends of the bottom surface of slider. From the bottom surface of slider to the middle of slider, the oblique guide post holes 2142 extend obliquely upward toward the outer side 211 of slider. Its cross-section in the extension direction is circular.
[0050] In this embodiment, the four sliders 21 include two first sliders 21a and two second sliders 21b. During assembly, the first sliders 21a and second sliders 21b are spaced apart, meaning the two first sliders 21 are located on opposite sides of the mold core 20. The structure of the two first sliders 21a is as described above. The two second sliders 21b further have two circular cross-section guide post mating holes 2132, respectively formed at both ends of the strip-shaped protrusion 2131 at the upper end of the slider, used to mate with the upper mold guide post 12 and provide guidance during mold closing.
[0051] like Figure 4 As shown, when the four sliders 21 are combined, a cylindrical cavity is formed on its inner side. The strip-shaped protrusions 2131 at the upper end of the four sliders 21 form a roughly rectangular protrusion edge. The inner end faces 213a at the upper end are basically coplanar. A roughly rectangular plate-shaped receiving groove is formed between the four strip-shaped protrusions 2131 and above the four inner end faces 213a at the upper end. A similar receiving groove is also formed at the lower end of the four sliders 21. These grooves can be used to receive the upper and lower ends of the rectangular plate-shaped preform and to position it. The cylindrical cavity can be used to receive the middle part of the cylindrical preform.
[0052] Figure 7 This is a three-dimensional view of the lower template in this embodiment.
[0053] like Figure 1 and Figure 7 As shown, the lower mold 30 includes a lower template 31 and four pull-out guides 32.
[0054] The lower template 31 is roughly rectangular in shape, with a through core fitting hole 311 in the middle, which is a countersunk hole used to assemble the core 50.
[0055] Four corner portions of the lower die plate 31 are respectively provided with lower die guide pillar matching holes 312, which are circular through holes, for matching with lower die guide pillars to realize guiding function when the mold is closed.
[0056] The middle portions of the four edge portions of the lower die plate 31, which are towards the upper surface of the upper die, are respectively provided with guide piece installation grooves 313, which are strip-shaped shallow grooves, the extension direction of the grooves is perpendicular to the edge length direction of the corresponding edge portion, and the groove bottom further has a plurality of threaded holes. The extracted guide piece 32 is a strip-shaped block matched with the guide groove 2141, and is fixed in the guide piece installation groove 313 through a plurality of screws, and the upper end thereof protrudes outside the upper surface of the lower die plate 31.
[0057] Each edge portion of the lower die plate 31 is also respectively provided with two locking block matching holes 314 and two inclined guide pillar sleeve holes 315, which are located on both sides of the guide piece installation groove 313 of the edge portion, wherein the locking block matching hole 314 is relatively closer to the edge. The locking block matching hole 314 is a through hole with a rectangular cross section with rounded corners, the length direction of which is consistent with the edge length direction of the corresponding edge portion, and in the thickness direction of the lower die plate 31, the locking block matching hole 314 has a gradually changing hole diameter, which is larger at one end of the lower surface of the lower die plate 31. The inclined guide pillar sleeve hole 315 is a strip-shaped through hole with circular arc-shaped ends, the length direction of which is perpendicular to the edge length direction of the corresponding edge portion.
[0058] In addition, a plurality of groups of lower die lug holes 316 are respectively provided on the opposite sides of the lower die plate 31.
[0059] Figure 8 is a perspective view of the lower die locking mechanism in this embodiment.
[0060] As shown in Figure 8 , the lower die locking mechanism 40 is used to match with the lower die 30 to realize locking of the mold, which includes a lower die backing plate 41, four lower die guide pillars 42, eight locking blocks 43, and eight inclined guide pillars 44.
[0061] Figure 9 is a perspective view of the lower die backing plate in this embodiment.
[0062] As shown in Figure 9 , the lower die backing plate 41 is also generally rectangular plate-shaped, and lower die guide pillar installation holes 411, which are counterbores, are respectively formed in the four corner portions thereof. The lower die guide pillars 42 are cylindrical, one end of which is fitted into the lower die guide pillar installation hole 411 and is fixed by a fastener, and the other end thereof protrudes above the upper surface of the lower die backing plate 41, and the protruding height is greater than the thickness of the lower die plate 31.
[0063] The upper surface of each of the four edges of the lower mold base plate 41 is provided with two locking block mounting grooves 412, which are elongated grooves. The length direction of the groove is consistent with the side length direction of the corresponding edge, and the cross-section of the groove in the depth direction is a rectangle with rounded corners. Each locking block mounting groove 412 is also provided with two through locking block fixing holes 413. The lower end of the locking block 43 is fitted into the locking block mounting groove 412 and is fixed by fasteners provided in the locking block fixing holes 413.
[0064] Figure 10 This is a perspective view of the locking block in this embodiment.
[0065] like Figure 10 As shown, the locking block 43 includes an integrally formed main body block portion 431, a locking block portion 432, and a fitting block portion 433.
[0066] The main block 431 is block-shaped, and its cross-section in the width direction of the locking block 43 is trapezoidal. The locking block 432 extends upward from the upper end of the main block 431, and its cross-sectional dimensions gradually decrease along the extension direction. Therefore, a plane inclined relative to its height direction is formed on one side of the upper end of the locking block 32. This plane is the lower mold locking surface 432a.
[0067] The fitting block portion 433 extends downward from one side of the lower end of the main block portion 431 and is disposed on the same side as the lower mold locking surface 432a, so that the lower end of the locking block 43 is stepped. The cross-section of the fitting block portion 433 in the height direction of the locking block 32 is a rectangle with rounded corners, and its shape matches the locking block mounting groove 412.
[0068] The other side of the lower end of the main block 431 forms a lower end surface, and two mounting holes 4311 are provided on the lower end surface.
[0069] During assembly, the fitting block portion 433 of the locking block 43 is fitted into the locking block mounting groove 412. At this time, the lower end face of the main block portion 431 abuts against the upper surface of the lower mold pad 41. The two mounting holes 4211 are respectively aligned with the two locking block fixing holes 413 next to the locking block mounting groove 412, and fasteners can be set to fix the locking block 43. After assembly, the lower mold locking surfaces 432a of all locking blocks 43 face the center of the lower mold pad 41.
[0070] The eight locking blocks 43 are distributed in positions corresponding to the positions of the eight locking block fitting holes 314 of the lower die 30, and the cross-sectional size of the locking block fitting holes 314 is greater than the cross-sectional size of the middle part of the locking blocks 43. The eight locking blocks 43 are also distributed in positions corresponding to the positions of the eight wear-resistant blocks 22 on the outer side of the lower end of the die core 20. During die clamping, the locking blocks 43 can extend above the lower die plate 31 through the corresponding locking block fitting holes 314 and abut against the outer end faces of the corresponding wear-resistant blocks 22, thereby locking the four sliding blocks 21 from multiple directions.
[0071] The lower die pad 41 is also provided with eight oblique guide pillar fitting holes 414, which are respectively close to each edge portion, each edge portion corresponds to two, and is closer to the middle part of the lower die pad 41 than the locking block fitting groove 412 at each edge portion. The oblique guide pillar fitting hole 414 is an obliquely arranged circular through hole, which is inclined from the lower surface to the upper surface of the lower die pad 41 and is inclined toward the corresponding edge portion. The oblique guide pillar 44 is in a cylindrical shape, has an outer end face inclined relative to the length direction at one end, the one end is fitted in the oblique guide pillar fitting hole 414, and the inclined outer end face is substantially flush with the lower surface of the lower die pad 41; the other end has a rounded edge and protrudes outside the upper surface of the lower die pad 41, and the protruding height is greater than the thickness of the lower die plate 31. The width of the oblique guide pillar fitting hole 315 is greater than the diameter of the oblique guide pillar 44.
[0072] The die core 50 includes a coaxially arranged die core base 51 (mold mounting tool) and a die core bushing 52. The die core base 51 is in a flat cylindrical shape and matches the die core fitting hole 311 in the middle part of the lower die plate 31 and can be fitted in the hole. The die core bushing 52 is in a long cylindrical shape and has a flange at the upper end, and the upper end shape matches the die core fitting hole 111 in the middle part of the upper die plate 11 and can be fitted in the hole.
[0073] In addition, the mold 100 can further include a limiting mechanism 60 for guiding and limiting the relative movement between the lower die plate 31 and the lower die pad 41 during die opening, which includes a plurality of first U-shaped connectors 61 fixed in the corresponding grooves of the edge portions of the lower die plate 31, a plurality of second U-shaped connectors 62 fixed in the corresponding grooves of the edge portions of the lower die pad 41, and a limiting rod 63. The openings of the two U-shaped connectors are aligned in the vertical direction, the limiting rod 63 passes through the openings of the two U-shaped connectors, and the diameters of the upper and lower ends of the limiting rod 63 are greater than the diameter of the middle part, thereby limiting the maximum relative movement distance between the lower die plate 31 and the lower die pad 41.
[0074] In the embodiment, the upper die plate 11, the lower die plate 31, and the lower die pad 41 are made of P20 mold steel, and other locking blocks, guide pillars, wear-resistant blocks, and the like are made of 45 steel.
[0075] The overall installation and dismounting of the mold 100, and the mold opening and closing can be carried out by cooperation of the lifting lugs, hooks and jacking devices.
[0076] Figure 11 is a perspective view of the use state of the three-opening type seismic isolation support mold in the embodiment.
[0077] As shown in Figure 2 and Figure 11 , in use, the preform 9 is placed in the mold 100 in the mold opening state, and then the mold is closed for vulcanization. When the mold is closed, the lower mold base plate 41 is substantially attached to the lower mold plate 31, the upper mold 10 is pressed against the lower mold 30, the inclined guide columns 44 pass through the inclined guide column sleeve holes 315 and penetrate into the inclined guide column holes 2142 at the bottom of the corresponding sliding blocks 21, the locking blocks 43 pass through the locking block cooperation holes 314 and abut against the wear-resistant blocks 22 at the lower end of the sliding blocks 21; and one circle of the upper mold locking surfaces 112a of the upper mold plate 11 abut against the wear-resistant blocks 22 at the upper end of the sliding blocks 21, so as to lock the four sliding blocks 21 in multiple directions. Moreover, during the mold closing process, the upper mold guide columns 12 cooperate with the guide column cooperation holes 2132 on the sliding blocks 21, and the lower mold guide columns 42 cooperate with the lower mold guide column cooperation holes 312 on the lower mold plate 31, so that the upper mold plate 11, the lower mold plate 31 and the lower mold base plate 41 can move stably in the predetermined direction without position deviation.
[0078] After the mold is closed, a ring-shaped column-shaped forming cavity 231 is formed between the forming sides 212 of the four sliding blocks 21 and the outside of the mold core 50, and the exhaust holes 215 communicate with the forming cavity 231 at one end. A square plate-shaped upper plate part accommodation cavity 232 is formed between the lower surface of the upper mold plate 11 and the upper end surface of the four sliding blocks 21, and a square plate-shaped lower plate part accommodation cavity 233 is formed between the upper surface of the lower mold plate 31 and the lower end surface of the four sliding blocks 21. The middle part of the preform 9 in a cylindrical shape is located in the forming cavity 231 and is pressed tightly, the upper bottom plate 91 and the lower bottom plate of the preform 9 in a rectangular plate shape are respectively fitted in the upper plate part accommodation cavity 232 and the lower plate part accommodation cavity 233, and the two workpiece positioning columns 13 respectively penetrate into the corresponding holes in the upper bottom plate 91, so as to firmly fix the preform 9 in the mold and accurately position and keep the position of the preform 9 in the mold.
[0079] Then, when the mold is opened again after vulcanization is completed, the locking blocks 43 move downward relative to the sliding blocks 21, so as to no longer lock the sliding blocks 21; the inclined guide columns 44 also move downward relative to the sliding blocks 21, driving the sliding blocks 21 to move in the direction of mutual separation, so as to be more easily demolded.
[0080] Effects of the embodiment
[0081] According to the three-opening type shock insulation support mold provided by the embodiment, the mold core is arranged in the mold cavity of the upper mold, the four sliding blocks are locked by the upper mold locking surface and the lower mold locking surface, and the four sliding blocks are locked by the upper mold locking surface and the lower mold locking surface in multiple directions, so that the locking force required by the vulcanization process is ensured, and the position deviation of the sliding blocks during the vulcanization process is avoided, thereby improving the quality and size precision of the finished shock insulation support, and the locking structure is simple and easy to design and process. Further, the sliding blocks are moved in the direction of separating from each other by the multiple inclined guide columns, the demolding is very conveniently realized, and a complex driving structure does not need to be arranged for this purpose, so that the efficient production of the shock insulation support can be realized at a relatively lower equipment cost.
[0082] In the embodiment, the upper mold plate is provided with the upper mold locking groove, the inner wall of the groove forms the inclined upper mold locking surface, the upper end of the sliding block is provided with the matching inclined upper side surface, the lower mold plate is fixed with the multiple locking blocks, the side surface of the locking block is the inclined lower mold locking surface, the lower end of the sliding block is provided with the locking block cooperation groove, so that the four sliding blocks can be well locked, the locking structure does not hinder the mold opening and closing, the upper mold and the lower mold do not need to be aligned with the sliding blocks in high precision before the mold closing, and the inclined locking surface and the outer end surface of the wear-resistant block can also play a guiding role during the mold closing, so that the mold opening and closing speed can be improved, and the production efficiency is further improved.
[0083] Further, the upper and lower ends of the sliding block are provided with the multiple wear-resistant blocks, the locking surfaces of the upper and lower molds are respectively abutted with the corresponding wear-resistant blocks to realize the locking of the multiple sliding blocks, the wear-resistant blocks can be replaced, and the locking blocks can also be replaced, so that the service life of the mold can be improved, the sliding blocks themselves with relatively more complex structures are not abraded during use, and the wear-resistant blocks and the locking blocks can be conveniently replaced after being abraded to a certain extent, so that the problem that the size precision of the product is reduced due to the abrasion of the mold after long-term use can be avoided.
[0084] Further, the upper mold locking groove, the locking cooperation hole, the locking block mounting groove and the like on the upper mold plate, the lower mold plate and the lower mold pad all have the rounded edges, and the multiple locking blocks and the wear-resistant blocks also have the rounded corners, so that the stress concentration and the damage of the edge part during the mold closing process can be avoided, and the whole mold can withstand greater stress in all directions.
[0085] Further, the slider upper and lower ends have strip-shaped protrusions, which can form two rectangular plate-shaped accommodating grooves when the mold is closed, the upper and lower bottom plates of the preform can be respectively placed in the accommodating grooves and positioned, and the upper bottom plate is further pressed by the plurality of workpieces of the upper mold, so that the position of the preform in the mold can be maintained, and the size accuracy of the finished product support is higher.
[0086] Further, the upper mold plate is provided with a plurality of upper mold guide columns, the slider is provided with guide column matching holes matched with the upper mold guide columns, the lower mold base plate is provided with a plurality of lower mold guide columns, and the lower mold plate is provided with guide column matching holes matched with the lower mold guide columns, so that the upper mold, the lower mold and the lower mold base plate can be kept in the same vertical direction during the mold closing process, and the relative position deviation or inclination of the upper mold, the lower mold and the lower mold base plate during the mold closing process can be avoided, which is beneficial to improve the mold closing speed and the size accuracy of the finished product support.
[0087] Further, the upper mold plate, the lower mold plate and the lower mold base plate are all provided with lug holes, the outer side surface of the slider is further provided with a plurality of symmetrically distributed hook holes, and the mold core upper surface is also provided with a lug hole, so that the mold can be matched with a plurality of lugs and hooks to realize overall assembly and disassembly, mold opening and mold closing, and the finished product support is very convenient to demold, and the production efficiency of the support is also improved.
[0088] The above embodiments are only used to illustrate the specific implementation mode of the utility model, and the utility model is not limited to the description range of the above embodiments. It should be understood by those skilled in the art that the utility model is not limited by the above embodiments, and the above embodiments and the description in the specification are only used to illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model can also have various changes and improvements, and these changes and improvements all fall within the scope of the utility model. The protection scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A three-part seismic isolation bearing mold, characterized by, Comprise: a matched upper die, a die core, a lower die, a lower die locking mechanism and a core pin, wherein the die core comprises four matched sliders for combining to form a molding cavity, each of the sliders has a slanted guide pin hole at the bottom relative to the height direction, the lower die locking mechanism has a plurality of slanted guide pins, the lower die has a plurality of matched slanted guide pin holes, the slanted guide pins pass through the corresponding slanted guide pin holes and are embedded in the corresponding slanted guide pin holes for moving the sliders in the direction of separating from each other when the mold is opened, the upper die and the lower die locking mechanism respectively have a plurality of upper die locking surfaces and a plurality of lower die locking surfaces for locking the four sliders.
2. The three-opening isolation bearing mold according to claim 1, wherein: wherein the lower die comprises a lower die plate, and the slanted guide pin holes are strip-shaped through holes provided on the edge of the lower die plate, the length direction of which is perpendicular to the side length direction of the corresponding edge, the lower die locking mechanism further comprises a lower die backing plate provided below the lower die plate, and the slanted guide pins are fixed on the lower die backing plate, the sliders correspond to the four edges of the lower die plate respectively, the bottom of the slider has a guide groove consistent with the width direction, the lower die further comprises a plurality of extraction guide pieces respectively provided on the lower die plate and embedded in the guide groove of the corresponding slider for guiding the movement of the slider when the mold is opened.
3. The three-opening isolation bearing mold according to claim 2, wherein: wherein the lower die locking mechanism further comprises a plurality of locking blocks respectively fixed on the edge of the lower die backing plate, and the lower die locking surface is the side surface of the locking block, the lower die plate further has a plurality of locking block matching holes, the upper die comprises an upper die plate, the lower surface of which has an upper die locking groove, and the upper die locking surface is the inner side surface of the upper die locking groove, the upper die locking surface and the lower die locking surface are both inclined relative to the opening and closing direction, and the upper end and the lower end of the slider are matched therewith respectively, when the mold is closed, the upper end of the locking block passes through the locking block matching hole, the lower die locking surface abuts against the lower end of the slider, and the upper die locking surface abuts against the upper end of the slider.
4. The three-opening isolation bearing mold according to claim 3, wherein: wherein the outer side of the upper end of the slider has one or more wear-resistant block mounting grooves, the outer side of the lower end of the slider has one or more locking matching grooves, the groove bottom of which is inclined relative to the opening and closing direction for matching with the locking block, and the groove bottom is provided with a further recessed wear-resistant block mounting groove, the die core further comprises a plurality of wear-resistant blocks respectively mounted in each wear-resistant block mounting groove, and when the mold is closed, the upper die locking surface abuts against the outer end surface of the wear-resistant block of the upper end of the slider, and the lower die locking surface abuts against the outer end surface of the wear-resistant block of the lower end of the slider.
5. The three-opening isolation bearing mold according to claim 3, wherein: wherein the upper die further comprises a plurality of upper die guide pins respectively fixed on the four corner portions of the upper die plate and towards the sliders, the upper end of some of the sliders has a guide pin matching hole, The lower die locking mechanism further comprises a plurality of lower die guide pillars fixed at four corners of the lower die base plate and facing the sliders, The four corners of the lower die plate each have a lower die guide pillar matching hole, During mold opening or closing, the upper die guide pillars match with the guide pillar matching holes, and the lower die guide pillars match with the lower die guide pillar matching holes, thereby guiding the relative movement of the upper die plate and the lower die base plate.
6. The mold of the three-part seismic isolation bearing according to claim 3, wherein: wherein The lower die base plate further has a plurality of locking block mounting grooves, each of which is in the shape of a rectangle with rounded corners, and each locking block mounting groove has a plurality of locking block fixing holes on one side thereof, The cross-sectional size of the locking block matching hole gradually increases from the upper surface of the lower die plate to the lower surface thereof, The cross-sectional size of the locking block gradually increases from the upper end to the middle part thereof, The lower end of the locking block has an embedded block part matching the locking block mounting groove and a lower end face on one side of the embedded block part, and the lower end face is provided with a plurality of mounting holes matching the locking block fixing holes.
7. The mold of the three-part seismic isolation bearing according to claim 1, wherein: wherein The inner side of the slider is arc-shaped and has one or more shaped surfaces, During mold closing, the plurality of shaped surfaces of the four sliders are located on the same circular surface, and there is a gap between adjacent two shaped surfaces, and the shaped surface and the mold core form the shaped cavity in the shape of a ring-shaped column for accommodating the middle part of the preform, The slider further has a plurality of exhaust holes, one end of each of which is located between adjacent two shaped surfaces.
8. The mold of the three-part seismic isolation bearing according to claim 7, wherein: wherein The upper end and the lower end of the slider each have a strip-shaped protrusion, and the strip-shaped protrusion is located on the outer side of the slider and extends along the length direction of the slider, During mold closing, the strip-shaped protrusions of the upper ends of the four sliders form an upper plate part accommodating groove in the shape of a rectangular plate above the inner upper end face of the slider on one side of the strip-shaped protrusion, and the strip-shaped protrusions of the lower ends of the four sliders form a lower plate part accommodating groove in the shape of a rectangular plate below the inner lower end face of the slider on one side of the strip-shaped protrusion, which are respectively used for accommodating the two ends of the preform, The upper die further comprises a plurality of workpiece pressing members in the shape of a column fixed on the upper die plate and facing the sliders for pressing the upper end of the preform during mold closing.
9. The tri-cone seismic isolator mold of claim 2, wherein, Further comprising: A limiting mechanism for guiding and limiting the relative movement of the lower die plate and the lower die base plate during mold opening and closing, The limiting mechanism comprises: A plurality of first connecting members fixed at the edge portions of the lower die plate and having first openings located outside the edge portions of the lower die plate; A plurality of second connecting members fixed at the edge portions of the lower die base plate corresponding to the first connecting members and having second openings located outside the edge portions of the lower die base plate, and the first opening and the corresponding second opening are aligned in the mold opening and closing direction; and A limiting rod passing through the corresponding first opening and second opening, and the diameter of the two ends of the limiting rod is greater than the width of the first opening and the second opening.
Citation Information
Patent Citations
(II) type lead core support mold
CN117183162A