Manganese ore gushing water treatment system beneficial to sludge resource utilization
By combining a carbonization reaction tank, a mixing reaction tank, and a flocculation reaction tank into a solid-liquid separation device, the problem of low manganese content in sludge in the manganese mine water inrush treatment system was solved, realizing the resource utilization and cost reduction of sludge, and meeting the requirements of electrolytic manganese production.
Patent Information
- Application Number
- CN202522333984.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-11-04
AI Technical Summary
The sludge produced by existing manganese mine water treatment systems has a low manganese content and cannot be directly utilized, resulting in the waste of manganese resources, increased treatment costs for enterprises, and environmental risks.
A combined treatment system consisting of a carbonation reaction tank, a mixing reaction tank, and a flocculation reaction tank, combined with a solid-liquid separation device, is adopted. Manganese carbonate precipitate is generated through carbonation reaction to increase the manganese content in the sludge. The sludge is then treated using a screw filter press and an inclined plate sedimentation tank to achieve the resource utilization of the sludge.
It significantly increases the manganese content in sludge to 30-35%, reduces enterprise treatment costs, enables direct utilization of sludge, reduces environmental risks, meets the requirements of electrolytic manganese production, and the treatment process is carried out at normal temperature and pressure, saving process steps and costs.
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Figure CN223752599U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to manganese mine gushing water treatment equipment technical field especially a kind of manganese mine gushing water treatment system beneficial to sludge resource utilization. BACKGROUND
[0002] The treatment system of the manganese mine gushing water in prior art, including pH adjusting pool, oxidation reaction pool, coagulation reaction pool, inclined plate sedimentation tank, intermediate water pool and equipment room connected in sequence, the pH adjusting pool is equipped with inlet pipe, the inlet pipe is connected with inlet main, stirring device is installed in pH adjusting pool, oxidation reaction pool and coagulation reaction pool, sludge pump is installed in the bottom of inclined plate sedimentation tank, sedimentation tank inner wall upper portion is installed with sedimentation effluent weir, sludge pump and sedimentation effluent weir are installed with inclined plate filler in the sedimentation tank between, filter device and multiple dosing device are installed in the equipment room.
[0003] However, the above-mentioned manganese mine gushing water treatment system is by adding lime or sodium hydroxide, using manganese ions to form a hydroxide with a small solubility product under alkaline conditions, and removing the large particles precipitated by aggregation. However, the removal of manganese ions by single neutralization precipitation requires adjusting the pH value to a high range, which results in a large amount of alkali and a large amount of acid added to the effluent to adjust the pH. The addition of excess alkali will cause the co-precipitation of calcium and magnesium ions coexisting in the manganese mine gushing water, resulting in low manganese content and high calcium and magnesium content in the precipitate, reducing the grade of manganese, and the generated manganese-containing sludge cannot be directly utilized in industry, so the enterprise will transport the manganese-containing sludge to the manganese slag landfill site for landfill or entrust a third-party enterprise for disposal. This not only causes a large amount of manganese resources to be wasted, but also significantly increases the cost of sludge treatment for the enterprise.
[0004] In the prior art, the method of removing manganese by carbonization reaction can stabilize the pH value between 8-9, without the need to adjust the pH value, and can ensure that manganese ions are in a dominant state of reaction under the condition of coexistence of calcium and magnesium, effectively reducing the precipitation of calcium and magnesium ions, so that the manganese content in the generated sludge reaches more than 30%, or even more than 35%, which can be directly used as electrolytic manganese production raw material, directly realizing the resource utilization of manganese.
[0005] Therefore, it is necessary to propose a manganese mine gushing water treatment system beneficial to sludge resource utilization to facilitate technical personnel to treat manganese mine gushing water by carbonization reaction, to solve the technical problem of low manganese content in the sludge generated by the manganese mine gushing water treatment system in the prior art, which cannot be directly utilized, thereby increasing the cost of the enterprise. UTILITY MODEL CONTENT
[0006] The utility model discloses a main purpose lies in providing a kind of manganese mine gushing water treatment system for sludge resource utilization, to solve the technical problems that carbonization reaction has no special processing system in prior art, and the manganese content of sludge produced by the existing manganese mine gushing water treatment system is too low to cause manganese resource waste, sludge safe disposal can increase enterprise processing cost, and there is environmental risk in the process of sludge stockpiling and disposal.
[0007] To achieve the above object, the utility model provides a kind of manganese mine gushing water treatment system for sludge resource utilization, comprising:
[0008] Adjusting pool is used to adjust water volume, and balance water quality;
[0009] Carbonization reaction pool includes first communication component and first water inlet, and the first water inlet is communicated with the adjusting pool by the first communication component;
[0010] Mixed reaction pool includes second communication component and second water inlet, and the second water inlet is communicated with the carbonization reaction pool by the second communication component;
[0011] Flocculation reaction pool includes third communication component, third water inlet, third water outlet and first sludge outlet, and the third water inlet is communicated with the mixed reaction pool by the third communication component, the third water outlet is located in the upper portion of the flocculation reaction pool, and the first sludge outlet is located in the bottom of the flocculation reaction pool;
[0012] Sludge pool, and the first sludge outlet is communicated with the sludge pool;
[0013] Solid-liquid separation device includes fourth communication component, feed inlet, liquid discharge port and second sludge outlet, and the feed inlet is communicated with the sludge pool by the fourth communication component;Wherein, filtrate is discharged from the liquid discharge port, and sludge is discharged from the second sludge outlet.
[0014] Further, the solid-liquid separation device includes a stacked screw filter press, the second sludge outlet is located at the compression end of the stacked screw filter press, the liquid discharge port is located below the stacked screw filter press, and the feed inlet is located at the other end of the stacked screw filter press opposite to the second sludge outlet.
[0015] Further preferably, the solid-liquid separation device further includes an inclined plate sedimentation tank, the inclined plate sedimentation tank includes an inclined plate zone, a sludge collecting hopper, a third sludge outlet, a fifth communication component and a sixth communication component, the inclined plate zone is fixed above the sludge collecting hopper, the fifth communication component communicates the third water outlet with the sludge collecting hopper, the third sludge outlet is arranged at the bottom of the sludge collecting hopper, and the sixth communication component communicates the third sludge outlet with the sludge pool.
[0016] Further preferably, the fifth communicating assembly is an L-shaped communicating pipe, comprising a first end and a second end, the first end is communicated with the third water outlet, and the second end is hung in the interior of the sludge hopper through the inclined plate area.
[0017] Further, the fourth communicating assembly comprises a sludge conditioning tank, a first pump, a first booster pump, a first sludge pipe and a second sludge pipe, the first pump is arranged at the bottom of the sludge tank, the first pump is connected with the first sludge pipe, and the first sludge pipe communicates the sludge conditioning tank with the sludge tank; the inlet end of the second sludge pipe is communicated with the bottom of the sludge conditioning tank, the first booster pump is connected with the second sludge pipe, and the outlet end of the second sludge pipe is communicated with the feeding port.
[0018] Further preferably, the first communicating assembly comprises a second pump and a communicating pipe, the second pump is arranged at the bottom of the adjusting tank, and the second pump and the communicating pipe are connected to communicate the adjusting tank with the carbonization reaction tank.
[0019] Further preferably, a plurality of dosing tanks, a pipeline jet device and a liquid injection pipe are further included, the sludge conditioning tank, the carbonization reaction tank, the mixing reaction tank and the flocculation reaction tank are respectively communicated with one dosing tank through the liquid injection pipe, and the pipeline jet device is connected with the liquid injection pipe.
[0020] Further preferably, a plurality of mixers are further included, one mixer is fixed in each of the dosing tank, the adjusting tank, the carbonization reaction tank, the mixing reaction tank, the flocculation reaction tank and the sludge conditioning tank.
[0021] Further preferably, an intermediate water tank, a plurality of adsorption columns, a third pump, an eighth communicating assembly, a clean water pipe and a clean water tank are further included, the intermediate water tank is communicated above the inclined plate area, the third pump is arranged at the bottom of the intermediate water tank, the water inlet end of the eighth communicating assembly is connected with the third pump, the water outlet end of the eighth communicating assembly is connected above the adsorption columns, and the clean water pipe communicates the adsorption columns below with the clean water tank.
[0022] Further preferably, a backwashing structure is further included, the backwashing structure comprises a backwashing pipe and a second booster pump, the water inlet end of the backwashing pipe is arranged at the bottom of the clean water tank, the second booster pump is connected with the backwashing pipe, a first water stop valve is arranged on the clean water pipe, the water outlet end of the backwashing pipe is connected on the clean water pipe between the first water stop valve and the adsorption columns, and a second water stop valve is further connected with the water outlet end of the backwashing pipe.
[0023] Compared with the prior art, the utility model has the advantages that:
[0024] The utility model discloses a carbonization reaction pool-mixing reaction pool-flocculation reaction pool's sequential intercommunication carries out the reaction to manganese mine gushing, under the successive effect of three reaction pools, can significantly improve the manganese ion precipitation effect, reduce the co-precipitation effect of calcium, magnesium ion in sludge pool, finally improve the manganese content in sludge, thereby sludge can be directly used in the production of electrolytic manganese industry, this not only can effectively reduce the cost of enterprise treatment sludge, still can directly utilize sludge to increase the income, secondly, the utility model still can carry out the treatment to the precipitated sludge through solid-liquid separation device, further concentrate sludge to transport and store, make the manganese content in sludge further improve. BRIEF DESCRIPTION OF DRAWINGS
[0025] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, below will to the embodiment or prior art description needed to use the drawing briefly introduce, obviously, the drawing in the following description only some embodiments of the utility model, for those skilled in the art, under the premise of not paying the creative labor, still can obtain other drawings according to the structure shown by these drawings.
[0026] Fig. 1 It is the plane schematic view of the overall structure of the utility model;
[0027] Fig. 2 It is the front view schematic view of the internal structure of an embodiment applied by the utility model;
[0028] Fig. 3 It is the side view schematic view of the internal structure of an embodiment applied by the utility model;
[0029] Fig. 4 It is the top view schematic view of the internal structure of an embodiment applied by the utility model.
[0030] EXPLANATION OF DRAWINGS:
[0031] 1, adjusting pool;2, sludge conditioning pool;3, carbonization reaction pool;4, mixing reaction pool;5, flocculation reaction pool;6, sludge pool;7, inclined plate sedimentation tank;8, intermediate water pool;9, clean water pool;10, adsorption column;11, stacked screw filter press;12, filtrate collection box;13, first PAM dosing tank;14, carbonization agent dosing tank;15, PAC dosing tank;16, second PAM dosing tank;17, mixer.
[0032] The utility model purposes implementation, functional characteristics and advantages will be further explained with reference to the drawings. DETAILED DESCRIPTION
[0033] It should be understood that the specific embodiments described herein are only used to explain the utility model, and are not used to limit the utility model.
[0034] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0035] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, movement condition, etc. between components in a certain posture (as described in the drawings), and if the certain posture changes, the directional indications also change accordingly.
[0036] In addition, the description of "first", "second" and the like in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the fact that a person skilled in the art can realize it, and when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the present application.
[0037] Please refer to Figs. 1 to 4 The embodiment provides a manganese mine gushing water treatment system beneficial to sludge resource utilization, which comprises:
[0038] The adjusting tank 1 is used for adjusting water quantity and balancing water quality.
[0039] The carbonization reaction tank 3 is internally provided with a carbonization agent and is used for accurately settling manganese ions in the manganese mine gushing water, and comprises a first communication assembly and a first water inlet, wherein the first water inlet is in communication with the adjusting tank 1 through the first communication assembly.
[0040] It should be noted that in the embodiment, carbonization reaction is used to settle manganese ions, the carbonization reaction can generate manganese carbonate precipitation in a directional manner, can significantly improve the manganese content in the sludge treated by the manganese mine gushing water, and after enrichment, the grade can reach more than 35%. The sludge generated by the carbonization reaction has high stability and low environmental risk, and is a high-efficiency and resource-potential treatment technology. Especially, compared with adding lime or sodium hydroxide in the prior art, the carbonization reaction has a more neutral requirement for the PH environment, eliminates the work of subsequently adjusting the PH value of the solution, and can also reduce the risk of water recontamination.
[0041] A mixed reaction tank 4, in which PAC (coagulant) is added, comprises a second communication assembly and a second water inlet, which is communicated with the carbonization reaction tank 3 through the second communication assembly.
[0042] A flocculation reaction tank 5, in which PAM (flocculant) is added, comprises a third communication assembly, a third water inlet, a third water outlet and a first sludge outlet, the third water inlet is communicated with the mixed reaction tank 4 through the third communication assembly, the third water outlet is located at the upper part of the flocculation reaction tank 5, and the first sludge outlet is located at the bottom of the flocculation reaction tank 5.
[0043] A sludge tank 6 is used for collecting sludge after the flocculation reaction tank 5 and the inclined plate sedimentation tank 7 are precipitated, and the first sludge outlet is communicated with the sludge tank 6.
[0044] A solid-liquid separation device comprises a fourth communication assembly, a feed inlet, a liquid outlet and a second sludge outlet, the feed inlet is communicated with the sludge tank 6 through the fourth communication assembly; wherein the filtrate is discharged from the liquid outlet, and the sludge is discharged from the second sludge outlet, and the compressed sludge is directly transported out for enterprise production.
[0045] The carbonization reaction in the carbonization reaction tank of the embodiment can realize the accurate precipitation of manganese ions, the mixed reaction tank 4 and the flocculation reaction tank 5 are used for efficient agglomeration of the precipitate into sludge, and the manganese content in the sludge treated by the stacked screw filter press 11 can be concentrated to 30-35%, so that the sludge can be directly used for production of the electrolytic manganese industry, the sludge is used as it is produced, the enterprise does not need to additionally establish a sludge storage and treatment system, the cost of the enterprise is effectively reduced, and the recycling efficiency of manganese resources is improved. The reaction process in the utility model is carried out at normal temperature and pressure, the cost is low, and no additional acid or alkali is added for adjusting PH in the whole process, so that the process steps are saved.
[0046] Further, the solid-liquid separation device comprises a stacked screw filter press 11, the second sludge outlet is located at the compression end of the stacked screw filter press 11, the liquid outlet is located below the stacked screw filter press 11, and the feed inlet is located at the other end opposite to the second sludge outlet of the stacked screw filter press 11.
[0047] Further preferably, the solid-liquid separation device further comprises an inclined plate sedimentation tank 7, the inclined plate sedimentation tank 7 comprising an inclined plate zone, a sludge collecting tank, a third sludge outlet, a fifth communication assembly and a sixth communication assembly, the inclined plate zone being fixed above the sludge collecting tank, the fifth communication assembly communicating the third water outlet with the sludge collecting tank, the third sludge outlet being arranged at the bottom of the sludge collecting tank, and the sixth communication assembly communicating the third sludge outlet with the sludge tank 6. The residence time of the wastewater generated by the flocculation reaction tank 5 in the inclined plate zone of the inclined plate sedimentation tank 7 is 10-60 min, so as to preliminarily separate the solid and liquid in the wastewater, reduce the water content of the sludge, and facilitate the transfer of the sludge to the sludge tank 6.
[0048] Further preferably, the fifth communication assembly is an L-shaped communication pipe comprising a first end and a second end, the first end being in communication with the third water outlet, and the second end being suspended in the interior of the sludge collecting tank through the inclined plate zone.
[0049] In one embodiment, the fourth communication assembly comprises a sludge conditioning tank 2, a first pump, a first booster pump, a first sludge pipe and a second sludge pipe, the first pump being arranged at the bottom of the sludge tank 6, the first pump being connected with the first sludge pipe, and the first sludge pipe communicating the sludge conditioning tank 2 with the sludge tank; the inlet end of the second sludge pipe being in communication with the bottom of the sludge conditioning tank 2, the first booster pump being connected to the second sludge pipe, and the outlet end of the second sludge pipe being in communication with the feeding port. In this embodiment, the sludge conditioning tank 2 contains PAM, the sludge in the sludge tank 6 is introduced into the sludge conditioning tank 2 by the first pump, the PAM further flocculates and settles the manganese ions in the sludge, and the content of the manganese ions in the sludge is further increased.
[0050] Further preferably, the first communication assembly comprises a second pump and a communication pipe, the second pump being arranged at the bottom of the conditioning tank, and the second pump and the communication pipe being connected to communicate the conditioning tank with the carbonation reaction tank. The conditioning tank 1 stores the manganese mine effluent to be treated, the content of the manganese ions is high, and a small amount of sludge is easily deposited, and the second pump can avoid the blockage of the communication pipe by the sludge.
[0051] In one embodiment, a plurality of dosing tanks, pipe jetting devices and liquid injection pipes are further included, the plurality of dosing tanks are connected with the liquid injection pipes, the plurality of dosing tanks are respectively a first PAM dosing tank 13, a carbonizing agent dosing tank 14, a PAC dosing tank 15 and a second PAM dosing tank 16, the first PAM dosing tank 13 is communicated with the sludge conditioning tank 2, the carbonizing agent dosing tank 14 is communicated with the carbonization reaction tank 3, the PAC dosing tank 15 is communicated with the mixing reaction tank 4, and the second PAM dosing tank 16 is communicated with the flocculation reaction tank 5, the carbonizing agent dosing tank 14 stores sodium carbonate for manganese precipitation reaction, the PAC dosing tank 15 stores coagulant, the first PAM dosing tank 13 and the second PAM dosing tank 16 store flocculant for efficient precipitation of precipitates, the pipe jetting devices are connected with the liquid injection pipes to inject chemicals into the sludge conditioning tank 2, the carbonization reaction tank 3, the mixing reaction tank 4 and the flocculation reaction tank 5.
[0052] In the embodiment, a plurality of mixers 17 are further included, and each of the dosing tanks, the conditioning tank 1, the carbonization reaction tank 3, the mixing reaction tank 4, the flocculation reaction tank 5 and the sludge conditioning tank 2 is fixed with one of the mixers 17. The mixers 17 can make the chemicals in each reaction tank fully mixed and accelerate the reaction.
[0053] More specifically, the pH can be controlled by controlling the addition amount of the carbonizing agent to the carbonization reaction tank 3, so that the pH is maintained in the range of 8-8.5, thereby realizing accurate precipitation of manganese ions. The stirring speed in the conditioning tank 1 and the carbonization reaction tank 3 is controlled in the range of 100-300 r / min, and the reaction is carried out at normal temperature and pressure. The concentration of the carbonizing agent is controlled in the range of 0.2-0.7 mol / L, the manganese-carbon ratio is controlled in the range of 1:1-1:1.8, and the reaction time is controlled in the range of 10-50 min.
[0054] More specifically, the wastewater after manganese removal in the carbonization reaction tank 3 is introduced into the mixing reaction tank 4 and the flocculation reaction tank 5 in sequence for efficient coagulation of the precipitates. The stirring speed in the mixing reaction tank 4 is controlled in the range of 100-300 r / min, and the reaction is carried out at normal temperature and pressure. The PAC concentration is 5-15 g / L, the addition amount is controlled in the range of 0.1-0.5%, and the reaction time is controlled in the range of 3-10 min.
[0055] More specifically, the stirring speed in the flocculation reaction tank 5 is controlled in the range of 50-100 r / min, and the reaction is carried out at normal temperature and pressure. The PAM concentration is 0.5-2 g / L, the addition amount is controlled in the range of 0.05-0.2%, and the reaction time is controlled in the range of 5-15 min.
[0056] In one embodiment, further comprising an intermediate water tank 8, a plurality of adsorption columns 10, a third pump, an eighth communication assembly, a clean water pipe and a clean water tank 9, the intermediate water tank 8 is communicated above the inclined plate area, and the intermediate water tank 8 is used to collect supernatant after sedimentation by the inclined plate. The third pump is arranged at the bottom of the intermediate water tank 8, the water inlet end of the eighth communication assembly is connected with the third pump, the water outlet end of the eighth communication assembly is connected above the adsorption column 10, and the clean water pipe communicates the below of the adsorption column 10 and the clean water tank 9. The adsorption column 10 is used to further treat the wastewater containing manganese with a lower concentration, so that the effluent can meet the discharge standard. The clean water tank 9 is used to collect the wastewater treated by the adsorption column 10.
[0057] Specifically, the filler arranged in the adsorption column 10 is an amine oxime-based nanofiber or a carboxyl nanofiber. The amine oxime-based nanofiber is used for high-hardness manganese mine water (high concentration of Ca ions and Mg ions), and the carboxyl nanofiber is used for low-hardness manganese mine water (low concentration of Ca ions and Mg ions), which can efficiently adsorb and remove manganese ions in the wastewater.
[0058] More specifically, the filling amount of the adsorption material in the adsorption column 10 is 0.2-1.5 kg per square meter of water, the filling height is 2.2-2.5 m, the filtration speed is 10-20 m / h, and the treated effluent is introduced into the clean water tank 9, which can meet the discharge standard.
[0059] After the treatment of the manganese mine water by the embodiment, the manganese ions, ammonia nitrogen, suspended solids and other heavy metal indicators in the effluent meet the first level standard of the “Integrated Wastewater Discharge Standard” (GB8978-1996), the treatment problem of the wastewater containing manganese is solved, the manganese is recovered from the wastewater, the recycling of resources and environmental protection are promoted, a complete set of treatment equipment is provided for the treatment of the manganese mine water, the reaction process of the equipment is carried out at normal temperature and pressure, the cost is low, no additional acid or alkali needs to be added for pH adjustment in the whole process, the process steps are saved, and the equipment has the advantages of simple industrial operation, good treatment effect and the like.
[0060] In one embodiment, further comprising a backwashing structure, the backwashing structure comprises a backwashing pipe and a second booster pump, the water inlet end of the backwashing pipe is arranged at the bottom of the clean water tank 9, the second booster pump is connected with the backwashing pipe, a first water stop valve is arranged on the clean water pipe, the water outlet end of the backwashing pipe is connected on the clean water pipe between the first water stop valve and the adsorption column 10, the water outlet end of the backwashing pipe is further connected with a second water stop valve, and a liquid discharge valve is arranged on the adsorption column 10.
[0061] In use, the backwash liquid is filled into the water tank 9, the first water stop valve is closed, the second booster pump and the second water stop valve are opened, the backwash liquid flows into the adsorption column 10 from the backwash pipe through the second booster pump, the desorption of the adsorption column 10 in the backwash liquid adopts 3%-5% hydrochloric acid or sulfuric acid solution, and the regeneration adopts ammonia water (4:1) solution, the desorption liquid is treated through the sediment recovery unit, and the effluent returns to the adjusting tank 1 for treatment.
[0062] Preferably, a filtrate collecting tank 12 is further included, a water inlet of the filtrate collecting tank 12 is communicated with a liquid outlet of the stacked screw pressure filter 11, and a water outlet of the filtrate collecting tank 12 is communicated with the adjusting tank 1, and the filtrate returns to the adjusting tank 1 for re-treatment.
[0063] The working principle of the utility model is as follows: the manganese mine gushing water to be treated is pumped from the adjusting tank 1 into the carbonization reaction tank 3, the carbonization agent adding tank 14 adds carbonization agent into the carbonization reaction tank 3, and the carbonization agent reacts with the manganese mine gushing water. Subsequently, the solution is sequentially pumped into the mixed reaction tank 4 and the flocculation reaction tank 5, the manganese-containing sludge and the reaction solution are precipitated after the coagulation reaction and the flocculation reaction, the manganese-containing sludge is transferred into the sludge tank 6, the reaction solution is introduced into the inclined plate sedimentation tank 7 for preliminary solid-liquid separation, the separated sludge is transferred into the sludge tank 6 for storage, and the clear solution in the upper layer is transferred into the intermediate tank 8. The sludge and the residual solution in the sludge tank 6 are transferred to the sludge conditioning tank 2 through the first pump and the first sludge pipe, PAM is added into the sludge conditioning tank 2 for further flocculation reaction, and then transferred to the stacked screw pressure filter 11 for compression. The solution is discharged into the filtrate collecting tank 12 and then transferred to the adjusting tank 1 for the next round of treatment. The concentrated sludge is discharged from the second sludge outlet and then transported out for use. The clear solution in the upper layer is transferred into the adsorption column 10 to remove the residual manganese ions and then discharged into the water tank 9. The solution in the water tank 9 can meet the discharge standard and be directly discharged.
[0064] In the process of carbonization reaction using the embodiment, the carbonization agent is used to make the pH of the solution 8-9, so that the manganese ions can be in a state of reaction advantage under the condition of coexistence of calcium and magnesium, the precipitation of calcium and magnesium ions is effectively reduced, the manganese in the manganese mine gushing water is accurately settled, and a large amount of calcium and magnesium ions is not precipitated, so that high-grade manganese-containing sludge is obtained. Secondly, the carbonization reaction for manganese ion precipitation does not need to depend on a high pH environment, and the pH environment is always less than 9, so that the pH needs not to be adjusted in the subsequent process.
[0065] On the other hand, the carbonization and adsorption in the embodiment have relevance. After the three reaction pools, the adsorption column is used for adsorption treatment, no other exogenous substances are introduced, and the wastewater can be deeply purified, so that the manganese-removed water body meeting the standard is obtained. The existing manganese mine gushing water treatment system uses sodium hydroxide for early manganese removal, and if adsorption treatment is used for deep manganese removal, the adsorption cannot adjust the pH of the water body, and the acid needs to be added for adjustment in the later period, and the pH required for manganese removal by sodium hydroxide is greater than 9, which will also increase the precipitation rate of calcium and magnesium to a certain extent.
[0066] If the carbonization agent is added for early manganese removal in the embodiment, and other methods are used for deep manganese removal, generally, exogenous substances need to be introduced, but the increase of exogenous substances will increase the treatment difficulty and reduce the content of manganese in the precipitation; and some exogenous substances have special requirements for pH when used for deep manganese removal, and the pH may not be compatible with the pH in the embodiment.
[0067] Therefore, the manganese mine gushing water treatment system provided in the embodiment combines the carbonization reaction pool and the adsorption column, so that the content of manganese in the sludge reaches more than 30%, and even more than 35%, which can be directly used as an electrolytic manganese production raw material and can be directly resource utilization. After the wastewater is treated by adsorption in the embodiment, the effluent Mn is less than 2 mg / L, which meets the first emission standard of GB8978-1996 "Integrated Wastewater Discharge Standard", and the effluent pH does not need to be adjusted; the process flow is simple, easy to realize industrialization, and the manganese resources in the wastewater are effectively utilized, the cost is lower than that of the traditional process, and has a high application prospect.
[0068] The above is only the preferred embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process conversion obtained by using the contents of the utility model specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection range of the utility model.
Claims
1. A manganese mine gushing water treatment system for facilitating resource utilization of sludge, characterized in that, The application relates to a water treatment device, which comprises the following parts: a regulating pool for regulating water volume and balancing water quality; a carbonization reaction pool, which comprises a first communication component and a first water inlet, and the first water inlet is communicated with the regulating pool through the first communication component; a mixing reaction pool, which comprises a second communication component and a second water inlet, and the second water inlet is communicated with the carbonization reaction pool through the second communication component; a flocculation reaction pool, which comprises a third communication component, a third water inlet, a third water outlet and a first sludge outlet, the third water inlet is communicated with the mixing reaction pool through the third communication component, the third water outlet is located at the upper part of the flocculation reaction pool, and the first sludge outlet is located at the bottom of the flocculation reaction pool; a sludge pool, and the first sludge outlet is communicated with the sludge pool; a solid-liquid separation device, which comprises a fourth communication component, a feeding port, a liquid discharge port and a second sludge outlet, the feeding port is communicated with the sludge pool through the fourth communication component, filtrate is discharged from the liquid discharge port, and sludge is discharged from the second sludge outlet.
2. The manganese mine water inflow treatment system for sludge resource utilization according to claim 1, characterized in that, The solid-liquid separation device comprises a stacked-screw filter press, the second sludge outlet is located at the compression end of the stacked-screw filter press, the liquid discharge port is located below the stacked-screw filter press, and the feeding port is located at the other end of the stacked-screw filter press opposite to the second sludge outlet.
3. The manganese mine water inflow treatment system for sludge resource utilization according to claim 2, characterized in that, The solid-liquid separation device further comprises an inclined plate sedimentation tank, the inclined plate sedimentation tank comprises an inclined plate area, a sludge collecting hopper, a third sludge outlet, a fifth communication component and a sixth communication component, the inclined plate area is fixed above the sludge collecting hopper, the fifth communication component communicates the third water outlet with the sludge collecting hopper, the third sludge outlet is arranged at the bottom of the sludge collecting hopper, and the sixth communication component communicates the third sludge outlet with the sludge pool.
4. The manganese mine water inflow treatment system for sludge resource utilization according to claim 3, characterized in that, The fifth communication component is an L-shaped communication pipe, which comprises a first end and a second end, the first end is communicated with the third water outlet, and the second end is hung in the sludge collecting hopper through the inclined plate area.
5. The manganese mine water inflow treatment system for sludge resource utilization according to claim 3, characterized in that, The fourth communication component comprises a sludge conditioning pool, a first pump, a first booster pump, a first sludge pipe and a second sludge pipe, the first pump is arranged at the bottom of the sludge pool, the first pump is connected with the first sludge pipe, the first sludge pipe communicates the sludge conditioning pool with the sludge pool, the inlet end of the second sludge pipe is communicated with the bottom of the sludge conditioning pool, the first booster pump is connected with the second sludge pipe, and the outlet end of the second sludge pipe is communicated with the feeding port.
6. The manganese mine water inflow treatment system for sludge resource utilization according to claim 5, characterized in that, The first communication component comprises a second pump and a communication pipe, the second pump is arranged at the bottom of the regulating pool, and the second pump and the communication pipe are connected to communicate the regulating pool with the carbonization reaction pool.
7. The manganese mine water inflow treatment system for sludge resource utilization according to claim 5, characterized in that, Further, a plurality of dosing tanks, a pipeline jet device and a liquid injection pipe are arranged, the sludge conditioning pool, the carbonization reaction pool, the mixing reaction pool and the flocculation reaction pool are respectively communicated with one dosing tank through the liquid injection pipe, and the pipeline jet device is connected with the liquid injection pipe.
8. The manganese mine water inflow treatment system for sludge resource utilization according to claim 7, characterized in that, Further, a plurality of stirrers are arranged, and one stirrer is arranged in each of the dosing tank, the regulating pool, the carbonization reaction pool, the mixing reaction pool, the flocculation reaction pool and the sludge conditioning pool. 9.The system for treating manganese mine gushing water in favor of sludge resource utilization according to claim 3, characterized in that, The water purifier further comprises an intermediate pool, a plurality of adsorption columns, a third pump, an eighth communication assembly, a clean water pipe and a clean water pool, the intermediate pool is communicated above the inclined plate area, the third pump is arranged at the bottom of the intermediate pool, the water inlet end of the eighth communication assembly is connected with the third pump, the water outlet end of the eighth communication assembly is connected above the adsorption columns, and the clean water pipe communicates the clean water pool and below the adsorption columns.
10. The manganese mine water inflow treatment system for sludge resource utilization according to claim 9, characterized in that, The water purifier further comprises a backwashing structure, the backwashing structure comprises a backwashing pipe and a second booster pump, the water inlet end of the backwashing pipe is arranged at the bottom of the clean water pool, the second booster pump is connected with the backwashing pipe, a first water stop valve is arranged on the clean water pipe, the water outlet end of the backwashing pipe is connected to the clean water pipe between the first water stop valve and the adsorption columns, and the water outlet end of the backwashing pipe is further connected with a second water stop valve.