Pass-type drawing device for multiple large iron molds with different cavities

By designing a through-type mold-lifting device for multiple large iron molds with different cavities, the problem of difficult mold-lifting and separation in the production of large castings using traditional equipment has been solved, achieving efficient and reliable separation of iron molds and models, and supporting the mass production of large castings.

CN223789511UActive Publication Date: 2026-01-13浙江省机电设计研究院有限公司
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Patent Information

Application Number
CN202520105471.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2026-01-13
Estimated Expiration
2035-01-16

AI Technical Summary

Technical Problem

Traditional iron mold sand casting equipment is difficult to meet the production needs of large castings, especially in the casting process of large iron molds with multiple different cavities. It is difficult to separate the molds, the process flow is not smooth, the degree of mechanization is low, the labor intensity is high, and the equipment cost is high.

Method used

A through-type mold-lifting device for multiple large iron molds with different cavities was designed, including a mobile trolley track, a lifting trolley and multiple mobile trolleys, equipped with a fixed iron mold and model mold-lifting separation mechanism, and adopting a liftable mold-lifting beam and a wedge clamping mechanism to realize the automated separation of the iron mold and the model.

Benefits of technology

It has enabled mass production of large castings, improved the level of mechanization, reduced labor intensity, facilitated equipment installation, ensured reliable operation, reduced investment costs, streamlined the process, and produced high-quality iron mold castings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a through-type drawing device for a plurality of large iron molds with different cavities, and belongs to the field of machinery. The device comprises movable trolley tracks, a lifting travelling crane, a plurality of movable trolleys, a fixed iron mold and a model drawing separation mechanism, the movable trolleys are all arranged on the movable trolley tracks, the movable trolley tracks are arranged on the two sides of the fixed iron mold and the model drawing separation mechanism, the lifting travelling crane is arranged above the fixed iron mold and the model drawing separation mechanism, and the lifting travelling crane is arranged above the fixed iron mold and the model drawing separation mechanism. Two rails are installed on a base in the fixed iron mold and model drawing separation mechanism, drawing supports are fixed to the two sides of the rails, two lifting drawing hydraulic cylinders are installed in the upper plane of each drawing support, a plurality of clamping mechanisms are fixed to each drawing support, and two drawing beams are fixedly connected through two drawing supporting beams. The device is reasonable in structural design, convenient to install, reliable in operation, low in labor intensity, high in mechanization degree, good in drawing quality of an iron mold casting mold, smooth in technological process and capable of meeting use requirements.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a device, especially relate to a kind of for the through type mould drawing device of different cavity large iron mould of multiple blocks, it is applied to the mould drawing separation between model and iron mould after multiple blocks large iron mould in sand shooting sand coated sand moulding is completed in iron mould coated sand casting production, it belongs to the field of machinery. BACKGROUND

[0002] Iron mould coated sand casting belongs to the category of special casting, and its casting production has the advantages of green, high quality, energy saving, environmental protection and low cost, and is mainly applied to the casting production of large quantities of small and medium castings.

[0003] In recent years, with the rapid development of equipment manufacturing industry, some large equipment puts forward higher requirements for the quality of its castings. The production rate of such castings (such as: main shaft castings, planetary carrier castings and other castings in wind power castings) is not high, and they are large castings (the weight of the castings is more than 10 tons, and the maximum size is 3-6 meters). The casting mold for casting production often needs to be combined by multiple molds.

[0004] Using traditional sand casting production method to produce such castings, it is difficult to meet the requirements of these large equipment on internal organization, performance, appearance, size roughness and size precision. High-quality castings have become a key bottleneck for improving such equipment. Iron mould coated sand casting gradually applies to the production of these castings due to its unique rapid cooling, high casting rigidity, dense and smooth casting surface and the compensating effect of graphitization expansion during casting iron solidification. The weight of castings produced by iron mould coated sand casting has gradually expanded from several kilograms to several hundred kilograms to several tons to several tens of tons. At the same time, in terms of casting mold separation process in iron mould coated sand casting production, it has also been extended from traditional two-opening mold to three-opening mold, four-opening mold, five-opening mold and other multi-opening mold forms.

[0005] Traditional iron mould coated sand molding equipment cannot meet the needs of iron mould coated sand casting production of these large castings. It is very important to develop new coated sand molding equipment for multiple different large iron molds and the matching iron mold and model mold drawing device, which is one of the important conditions for realizing batch production of large castings by iron mould coated sand casting. CONTENT OF THE UTILITY MODEL

[0006] The utility model aims at overcoming the above-mentioned deficiencies in the prior art, and provides a through type mould drawing device for multiple different cavity large iron mould, which has reasonable structure design, is safe and reliable, easy to install, reliable in operation, low in labor intensity, high in mechanization degree, good in mould drawing quality of iron mould, and smooth in process flow.

[0007] The utility model discloses a technical scheme that solves the above problems adopts: this be used for the through type draw mould device of different cavity large -scale iron mould of many pieces, including movable trolley track, hoist travelling crane and many movable trolleys, the movable trolleys all are arranged on movable trolley track, its characterized in that: still include the fixed iron mould of setting on the draw mould separation station, model draw mould separation mechanism, the movable trolley track is arranged on the both sides of fixed iron mould, model draw mould separation mechanism, the hoist travelling crane is arranged on the top of fixed iron mould, model draw mould separation mechanism includes base, track, draw mould beam, draw mould support beam, draw mould support, lift draw mould hydraulic cylinder, lift guide rod and clamping mechanism, and the track for the walking of movable trolley is installed two on the base, and the draw mould support is fixed on the both sides of track, and two lift draw mould hydraulic cylinders are installed in each draw mould support plane, and a plurality of clamping mechanisms are fixed on each draw mould support, and the piston rod head of two lift draw mould hydraulic cylinders is connected with the lower plane of each draw mould beam, and two lift guide rods are installed on the both sides of the lower plane of each draw mould beam, and two draw mould support beams are fixedly connected through two draw mould support beams.

[0008] As preferred, the fixed iron mould, model draw mould separation mechanism of the utility model further includes a plurality of vertical columns, a plurality of vertical columns are installed on the both sides of the track, and the plurality of vertical columns are connected with the draw mould support.

[0009] As preferred, the fixed iron mould, model draw mould separation mechanism of the utility model further includes two guide sleeves for the guiding effect of the lift guide rod.

[0010] As preferred, the movable trolley of the utility model includes a vehicle body, a positioning structure, a wheel and a guide wheel, a plurality of positioning structures are arranged on the upper part of the vehicle body, and a plurality of wheels and guide wheels are arranged on the lower part of the vehicle body.

[0011] As preferred, the positioning structure of the utility model is composed of four positioning pins that are installed on the workbench surface of the vehicle body and are distributed in a cross shape.

[0012] As preferred, the draw mould beam of the utility model is a liftable work beam; and is used for the draw mould separation of the iron mould and the model.

[0013] As preferred, the draw mould support beam of the utility model is an arch-shaped draw mould support beam.

[0014] As preferred, the clamping mechanism of the utility model is a transversely movable inclined wedge type clamping mechanism; and is used for fixing the model and the movable trolley on the movable trolley track when the iron mould and the model are separated.

[0015] Compared with the prior art, the utility model has the following advantages and effects: 1) the overall structure design is reasonable, safe and reliable, through the mould drawing device of the application, after the different large iron type sand coating moulding of each block of the iron type sand coating casting mould is formed, the mould drawing separation operation between each block of the large iron type and the model can be completed; 2) the mould drawing separation operation between each block of the different large iron type casting and each model is carried out by the utility model application device, the process flow is smooth, the mechanization degree is high, the labour intensity is low, the automation control of the mould drawing separation operation between the different large iron type and the model is easy to realize, and the mould drawing quality of the iron type casting is good; 3) different iron types / models are loaded on the multiple movable trolleys, and the different iron types / models are sequentially operated through the utility model application mould drawing device, so that the number of the iron types / models of the mould drawing separation of the different iron types / models is unlimited; 4) the investment cost of the mould drawing device of the multiple different large iron types of the application is low, the equipment installation is convenient, the operation is reliable, and the maintenance cost is low; 5) combined with other matching devices, the large iron type sand coating moulding line can be formed, the mechanized production of the large iron type sand coating moulding is realized, and thus the batch production of the large iron type sand casting is realized. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the structure schematic diagram of the large main shaft casting (wind power main shaft casting) of the utility model embodiment Figure 1 .

[0017] Figure 2 It is the structure schematic diagram of the large main shaft casting (wind power main shaft casting) of the utility model embodiment Figure 2 .

[0018] Figure 3 It is the fixed type iron type, model mould drawing separation mechanism's main view structure schematic diagram in the utility model embodiment.

[0019] Figure 4 It is the overall structure schematic diagram of the through type mould drawing device for the multiple different cavity large iron types of the utility model embodiment.

[0020] Figure 5 It is the main view structure schematic diagram of the fixed type iron type, model mould drawing separation mechanism in the utility model embodiment.

[0021] Figure 6 It is the side view structure schematic diagram of the fixed type iron type, model mould drawing separation mechanism in the utility model embodiment.

[0022] Figure 7 It is the overhead structure schematic diagram of the fixed type iron type, model mould drawing separation mechanism in the utility model embodiment.

[0023] Figure 8 It is the three-dimensional structure schematic diagram of the fixed type iron type, model mould drawing separation mechanism in the utility model embodiment.

[0024] Figure 9 The utility model embodiment through type iron, model draw mould separation device with iron, model's structure and closing mould schematic drawing.

[0025] Figure 10 It is the main view structural schematic drawing of mobile trolley in the utility model embodiment.

[0026] Figure 11 It is the side view structural schematic drawing of mobile trolley in the utility model embodiment.

[0027] Figure 12 It is the overhead view structural schematic drawing of mobile trolley in the utility model embodiment.

[0028] Figure 13 It is the three-dimensional structural schematic drawing of mobile trolley in the utility model embodiment.

[0029] Figure 14 It is the schematic drawing of the draw mould beam descending to the lowest in the draw mould separation process between the large iron and the model of multiple different cavity large iron and model.

[0030] Figure 15 It is the schematic drawing of the iron and model entering the draw mould station in the draw mould separation process between the large iron and the model of multiple different cavity large iron and model.

[0031] Figure 16 It is the schematic drawing of the draw mould beam descending to the lowest iron and model entering the draw mould station in the draw mould separation process between the large iron and the model of multiple different cavity large iron and model.

[0032] Figure 17 It is the schematic drawing of the draw mould beam descending to the lowest iron and model entering the draw mould station in the draw mould separation process between the large iron and the model of multiple different cavity large iron and model.

[0033] Figure 18 It is the schematic drawing of the draw mould beam descending to the lowest iron and model entering the draw mould station in the draw mould separation process between the large iron and the model of multiple different cavity large iron and model.

[0034] Figure 19 It is the schematic drawing of the draw mould beam descending to the lowest iron and model entering the draw mould station in the draw mould separation process between the large iron and the model of multiple different cavity large iron and model.

[0035] Figure 20 It is the schematic drawing of the draw mould beam descending to the lowest iron and model entering the draw mould station in the draw mould separation process between the large iron and the model of multiple different cavity large iron and model.

[0036] Figure 21 Figure 1 is a schematic diagram of the embodiment of the utility model, which shows the process of the clamping mechanism of the multiple different cavity large iron mold and the model between the mold separation, the model trolley clamping state and the moving trolley leaving the mold position.

[0037] In the figure: fixed iron mold, model mold separation mechanism 1, moving trolley 2, moving trolley track 3, lifting crane 4, mold separation position 5, iron mold 6, model 7; positioning pin 61, positioning pin hole 62, lifting ring 63, model base 71, base clamping plate 72;

[0038] Fixed iron mold, model mold separation mechanism 1: base 10, track 11, mold lifting beam 12, mold lifting support beam 13, mold lifting support 14, column 15, lifting mold hydraulic cylinder 16, lifting guide rod 17, guide sleeve 18, clamping mechanism 19;

[0039] Moving trolley 2: car body 21, positioning structure 22, wheel 23, guide wheel 24;

[0040] Chuck exit position T1, chuck clamping position T2. DETAILED DESCRIPTION

[0041] The utility model will be further described in detail below by combining with the drawings and through the embodiment, the following embodiment is the explanation of the utility model and the utility model is not limited to the following embodiment.

[0042] Embodiment

[0043] Reference Figures 1 to 21 , the embodiment is used for the through type mold lifting device of multiple different cavity large iron mold, which includes the fixed iron mold, model mold separation mechanism 1 set on the mold separation position 5, the moving trolley 2 of bearing iron mold 6, model 7, the moving trolley track 3 of both sides of fixed iron mold, model mold separation mechanism 1 and the lifting crane 4 above fixed iron mold, model mold separation mechanism 1.

[0044] The mold separation operation of iron mold and model is completed on the mold separation position 5, and the iron mold and model after completing the mold separation leave the fixed iron mold, model mold separation mechanism 1 set on the mold separation position 5 in turn.

[0045] As shown in the attached Figures 5-8As shown, the fixed iron mold and mold stripping mechanism 1 of the embodiment includes a base 10, a track 11, a stripping beam 12, a stripping support beam 13, a stripping support 14, a stand 15, a lifting stripping hydraulic cylinder 16, a lifting guide rod 17, a guide sleeve 18, and a clamping mechanism 19. The base 10 is a steel structure welded part, which carries all the components of the fixed iron mold and mold stripping mechanism 1. Two tracks 11 for moving the trolley 2 are fixed on the base 10. The stripping support 14 for stripping the iron mold and mold and several stands 15 are installed on both sides of the track 11, and the several stands 15 are fixed with the stripping support 14 to stabilize and support the stripping support 14.

[0046] Two lifting stripping hydraulic cylinders 16 for stripping the iron mold and mold are fixed in the plane of each stripping support 14, and two guide sleeves 18 for guiding the lifting guide rod 17 are also fixed in the plane of each stripping support 14. Several clamping mechanisms 19 are installed on each stripping support 14. The clamping mechanism 19 is a transversely movable inclined wedge clamping mechanism, which uses a rear-mounted air cylinder to move back and forth. When the stripping mechanism is stripping the iron mold 6 and the mold 7, the inclined wedge in the clamping mechanism 19 extends to contact the base clamping plate 72 (see Fig. 6) on the mold base 71 under the action of the air cylinder, clamping and fixing the mold. When the iron mold is lifted, the mold and the moving trolley 2 are fixed on the moving trolley track 3, so as to realize the separation of the mold 7 and the iron mold 6. Figure 9

[0047] The stripping beam 12 is a lifting work beam for stripping the iron mold 6 and the mold 7. The lower plane of each stripping beam 12 is fixedly connected with the piston rod head of the two lifting stripping hydraulic cylinders 16 for stripping. Two lifting guide rods 17 for guiding the lifting of the stripping beam 12 are installed on both sides of the lower plane of each stripping beam 12. The two stripping beams 12 are fixedly connected by two arch-shaped stripping support beams 13 to form a complete stripping frame structure.

[0048] As shown in Fig. 6, the moving trolley 2 for loading the iron mold 6 and the mold 7 after sand shooting and sand covering molding into and out of the stripping station 5 includes a trolley body 21, a positioning structure 22, wheels 23, guide wheels 24, and a self-powered moving wheel system. The moving trolley 2 is used to carry and transport the iron mold 6 and the mold 7 after molding into and out of the stripping station 5. The positioning structure 22 of the moving trolley 2 is composed of four positioning pins installed on the working table surface of the trolley body 21 in a cross distribution. When the iron mold 6 and the mold 7 are placed on the working table surface of the moving trolley 2, the positioning pins of the positioning structure 22 are inserted into the corresponding positioning pin holes (see Fig. 6) on the mold base 71 to realize the positioning between the moving trolley 2 and the iron mold 6 and the mold 7. At the same time, the moving trolley 2 can drive the iron mold 6 and the mold 7 to move together when the moving trolley 2 is automatically moving. Figures 10-13 Figure 9 As shown in Fig. 6, the moving trolley 2 for loading the iron mold 6 and the mold 7 after sand shooting and sand covering molding into and out of the stripping station 5 includes a trolley body 21, a positioning structure 22, wheels 23, guide wheels 24, and a self-powered moving wheel system. The moving trolley 2 is used to carry and transport the iron mold 6 and the mold 7 after molding into and out of the stripping station 5. The positioning structure 22 of the moving trolley 2 is composed of four positioning pins installed on the working table surface of the trolley body 21 in a cross distribution. When the iron mold 6 and the mold 7 are placed on the working table surface of the moving trolley 2, the positioning pins of the positioning structure 22 are inserted into the corresponding positioning pin holes (see Fig. 6) on the mold base 71 to realize the positioning between the moving trolley 2 and the iron mold 6 and the mold 7. At the same time, the moving trolley 2 can drive the iron mold 6 and the mold 7 to move together when the moving trolley 2 is automatically moving.​​

[0049] As shown in the attached Figure 9 The difference between the structure of the iron mold and the mold of the through type mold stripping separation device and the common iron mold and mold structure is that: in the embodiment, the iron mold bottom surface is provided with a positioning pin hole 62, which is used for positioning the mold 7 and the iron mold 6 during mold closing, and the mutual positioning of the iron mold 6 during mold closing; the upper surface of the iron mold 6 is provided with a positioning pin 61, which is used for the mutual positioning of the iron mold 6 during mold closing; the side surface of the iron mold 6 is provided with four evenly distributed lifting rings 63, which are used for lifting the iron mold 6 away from the mold stripping separation station 5 by the lifting crane 4 after the iron mold 6 and the mold 7 are separated; the mold base 71 is provided with a cross positioning pin hole, when the iron mold 6 and the mold 7 are placed on the moving trolley 2, the cross positioning pin on the moving trolley 2 is inserted into the cross pin hole on the mold base 71, which is used for positioning the mold and the moving trolley 2 and moving the iron mold 6 and the mold 7 together by the moving trolley 2.

[0050] The iron mold and mold stripping separation operation process of the through type mold stripping separation device for multiple different cavity large iron molds in the embodiment is as follows (see the attached Figures 14-21): the lifter beam 12 in the fixed iron mold and mold lifter separation mechanism 1 is lowered to the lowest position under the action of the lifting lifter hydraulic cylinder 16, and the inclined wedge in the inclined wedge clamping mechanism 19 is laterally moved out to the outermost position under the action of the clamping pneumatic device; the moving trolley 2 on one side of the fixed iron mold and mold lifter separation mechanism 1, which is loaded with the iron mold and mold that have completed sand shooting and sand covering molding, automatically drives into the mold separation station 5 for placing the fixed iron mold and mold lifter separation mechanism 1 and then stops; the upper plane of the lifter beam 12 is below the lower plane of the iron mold lifter running edge, and the two planes do not contact each other; the lower plane of the inclined wedge clamping block in the inclined wedge clamping mechanism 19 and the upper plane of the corresponding base clamping plate 72 in the mold base 71 also do not contact each other; the inclined wedge clamping block in the inclined wedge clamping mechanism 19 is inserted laterally to the mold base 71 under the action of the clamping pneumatic device, and when the lower plane of the inclined wedge clamping block in the clamping mechanism 19 and the upper plane of the base clamping plate 72 on the mold base 71 are in complete contact and fit together, the mold and the moving trolley 2 are tightly fixed on the plane of the moving trolley track 3; then the lifting lifter hydraulic cylinder 16 is started to rise, driving the lifter beam 12 to rise, and when the upper plane of the lifter beam 12 contacts the lower plane of the iron mold running edge, the lifting lifter hydraulic cylinder 16 and the lifter beam 12 continue to rise, and under the action of the lifting force of the lifting lifter hydraulic cylinder 16, the iron mold 6 is lifted together, while the mold 7 and the moving trolley 2 are firmly fixed on the moving trolley track 3 and remain stationary under the action of the clamping force of the clamping mechanism 19, and as the lifting lifter hydraulic cylinder 16 continuously lifts the lifter beam 12, the iron mold 6 and the mold 7 gradually separate, and when the lifting lifter hydraulic cylinder 16 and the lifter beam 12 rise to the highest point, the lower plane of the iron mold is higher than the highest point of the mold, and the iron mold 6 and the mold 7 are completely separated; the lifting cable of the lifting crane 4 is tied to the iron mold, the lifting crane 4 completely receives the weight of the iron mold after the lifting crane 4 is lifted, the lifting lifter hydraulic cylinder 16 drives the lifter beam 12 to descend to the lowest position; then the iron mold 6 can be lifted away from the mold separation station 5 by the lifting crane 4 (the iron mold can be moved to the iron mold closing station), and the mold separation between the iron mold 6 and the mold 7 after molding is completed; then the inclined wedge clamping block in the inclined wedge clamping mechanism 19 is laterally moved out to the outermost position under the action of the clamping pneumatic device, and the inclined wedge clamping block and the mold base clamping plate 72 are completely separated, and the clamping mechanism 19 is released from the fixed clamping action with the mold and the moving trolley 2, and the moving trolley 2 carrying the mold can automatically and completely drive away from the iron mold and mold lifter separation station 5, thereby completing the mold separation operation between the iron mold and the corresponding mold; sequentially circulating, the mold separation operation between the iron mold and the mold of different cavity types can be completed.

[0051] The embodiment Figures 16-17 As shown, by withdrawing the chuck to position T1 and clamping the chuck to position T2, it can be seen that the specific positions of the chuck withdrawal and clamping are shown.

[0052] The present embodiment adopts iron type sand coated casting mold to cast large castings. Due to the structure, size, mold removal requirement and other casting process requirements, more than two large iron types are often needed to combine to form the iron type sand coated casting mold required for casting large castings, such as the wind power main shaft casting (see the attached Figures 1-2 ), and the iron type sand coated casting mold forming the outer contour thereof adopts multiple iron types of different shapes and sizes (generally 4 iron types along the length direction of the main wind power main shaft, each iron type having a height of about 1 meter, among which multiple iron types are straight-through type wind power main shaft outer circle casting molds, and one is a connecting flange through type casting mold). As can be seen from the attached Figure 3 , the wind power main shaft iron type sand coated casting mold is formed by coating a layer of sand on the inner cavity of each large iron type, and then stacking the corresponding wind power main shaft outer circle type cavity iron type sand coated casting molds in sequence to form a complete wind power main shaft outer circle contour type cavity iron type sand coated casting mold.

[0053] In the present embodiment, the sand of the large iron type sand coated casting mold is still hot curing phenolic resin coated sand with good fluidity, and the molding of the casting mold cavity of the iron type sand coated layer casting mold adopts the traditional sand shooting and sand coating method, that is, under the action of compressed air, the coated sand is shot into the gap between the mold and the iron type to form a sand coated layer, and under the action of heat, the sand coated layer is solidified, the mold is removed, and finally the iron type sand coated casting mold is formed. When the multiple iron types required for large castings are combined with the mold to complete the sand shooting and sand coating molding, the function of the device of the present embodiment is to sequentially complete the mold removal and separation operation between the multiple iron type casting molds and the mold on the device, so as to obtain complete iron type sand coated casting molds.

[0054] The principle of the through type mold removal device for multiple large iron types of different type cavities in the present embodiment is as follows: the weight of large cast iron castings is generally 10-30 tons, the length in the appearance size of the castings is 4-6 meters, the width size is 2-4 meters, and the height size is 2-4 meters, and the material of the castings is nodular cast iron, gray cast iron, etc. Due to the structure, size and casting process, etc., it is often difficult to form the casting mold required for casting production by using only two iron types. For example, the wind power main shaft casting, the product size of which is generally 4-6 meters in length, 2.8-3.5 meters in diameter of the connecting flange, and 1.5-2.0 meters in diameter of the main shaft neck, belongs to large nodular cast iron castings. The maximum projected diameter of these large iron types is about 5-6 meters, the height is about 1 meter, the weight of each iron type is different, and the weight of the mold is also more than 10 tons. When these castings are produced by using iron type sand coated casting, due to the product structure, size, casting process, etc., 4-5 iron type casting molds are used, and in a large pit, a crane is used to combine the iron types in sequence to form a complete casting mold (see the attached Figure 3), the traditional sand-coated iron mold casting sand-coated sand molding device is often single-station, double-station sand-coated molding machine, that is, each molding machine can complete the sand-coated molding of one iron mold or two different iron molds (lower iron mold) and the mold separation operation of the iron mold and the model. Each sand-coated molding machine includes a set of sand-coated molding device configured with one or two mold separation devices, or two sets of sand-coated molding devices configured with two sets of mold separation devices. After the sand-coated molding of the iron mold is completed, the corresponding mold separation device is used to separate the iron mold casting and the model, and then the iron mold casting is moved out through the iron mold conveying mechanism (usually an iron mold conveying roller) and conveyed to the next process, and the model is fixed in the sand-coated sand station or the mold separation station. If the casting mold of a large casting requires multiple different iron molds, for multiple large iron molds with low efficiency requirements for sand-coated iron mold molding, the above-mentioned traditional iron mold sand-coated molding equipment is not suitable in terms of equipment investment, iron mold casting forming process, iron mold casting logistics operation, and equipment use efficiency. Therefore, a new planning is needed for the sand-coated molding process of multiple different large iron molds.

[0055] The through-type mold separation device for multiple different cavity large iron molds of the present embodiment is a through-type sand-coated molding device for large iron molds. After the sand-coated molding is completed, multiple movable trolleys 2 carrying iron molds and models enter the fixed iron mold and model mold separation mechanism 1 of the present application one by one, and the mold separation operation of each iron mold casting and model is completed one by one through the mold separation operation of each actuator of the device. The separated iron mold and model are moved out of the fixed iron mold and model mold separation mechanism 1 of the present application.

[0056] The mold separation operation efficiency of multiple iron mold castings and models, the logistics direction of the iron mold castings, and the subsequent multiple iron mold casting assembly process requirements of the device can well meet the requirements of large iron mold sand-coated casting production.

[0057] Through the above description, those skilled in the art can implement it.

[0058] In addition, it should be noted that the specific embodiments described in the present specification, the shapes of the parts and components, the names taken, etc. can be different, and the above described in the present specification is only an example of the structure of the present application. Any equivalent changes or simple changes made according to the structure, features and principles described in the present application patent concept are included in the protection scope of the present application patent. Those skilled in the art of the present application can make various modifications or supplements or use similar ways to replace the described specific embodiments, as long as they do not deviate from the structure of the present application or exceed the scope defined in the present claims, and should belong to the protection scope of the present application.

Claims

1. A through-type mold-lifting device for multiple large iron molds with different cavities, comprising a moving trolley track (3), a lifting trolley (4), and multiple moving trolleys (2), wherein the multiple moving trolleys (2) are all arranged on the moving trolley track (3), characterized in that: It also includes a fixed iron mold and model mold separation mechanism (1) set on the mold separation station (5). The fixed iron mold and model mold separation mechanism (1) is provided with a moving trolley track (3) on both sides. A lifting trolley (4) is provided above the fixed iron mold and model mold separation mechanism (1). The fixed iron mold and model mold separation mechanism (1) includes a base (10), a track (11), a mold separation beam (12), a mold separation support beam (13), a mold separation support (14), a lifting mold separation hydraulic cylinder (16), a lifting guide rod (17), and a clamping mechanism (19). Two tracks (11) for the movement of the mobile trolley (2) are installed on the seat (10). The lifting support (14) is fixed on both sides of the track (11). Two lifting hydraulic cylinders (16) are installed on the upper plane of each lifting support (14). Several clamping mechanisms (19) are fixed on each lifting support (14). The lower plane of each lifting beam (12) is connected to the piston rod head of the two lifting hydraulic cylinders (16). Two lifting guide rods (17) are installed on both sides of the lower plane of each lifting beam (12). The two lifting beams (12) are fixedly connected by two lifting support beams (13).

2. The through-type mold-lifting device for multiple large iron molds with different cavities according to claim 1, characterized in that: The fixed iron mold and model separation mechanism (1) also includes several columns (15), several columns (15) are installed on both sides of the track (11), and the several columns (15) are connected to the mold support (14).

3. The through-type mold-lifting device for multiple large iron molds with different cavities according to claim 1, characterized in that: The fixed iron mold and model separation mechanism (1) also includes two guide sleeves (18) for guiding the lifting guide rod (17).

4. The through-type mold-lifting device for multiple large iron molds with different cavities according to claim 1, characterized in that: The mobile trolley (2) includes a body (21), a positioning structure (22), wheels (23) and guide wheels (24). Multiple positioning structures (22) are provided on the upper part of the body (21), and multiple wheels (23) and guide wheels (24) are provided on the lower part of the body (21).

5. The through-type mold-lifting device for multiple large iron molds with different cavities according to claim 4, characterized in that: The positioning structure (22) consists of four positioning pins arranged in a cross shape and installed on the worktable of the vehicle body (21).

6. The through-type mold-lifting device for multiple large iron molds with different cavities according to claim 1, characterized in that: The base (10) is a welded steel structure.

7. The through-type mold-lifting device for multiple large iron molds with different cavities according to claim 1, characterized in that: The formwork beam (12) is a liftable working beam.

8. The through-type mold-lifting device for multiple large iron molds with different cavities according to claim 1, characterized in that: The formwork support beam (13) is an arch-shaped formwork support beam (13).

9. The through-type mold-lifting device for multiple large iron molds with different cavities according to claim 1, characterized in that: The clamping mechanism (19) adopts a wedge-type clamping mechanism that can move laterally back and forth.

Citation Information

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