Universal turnover tray for optical module assembly

Abstract

The utility model provides a universal turnover tray for an optical module assembly, which comprises a tray body, and supporting strips are clamped on the tray body. According to the universal turnover tray for the optical module assembly, by arranging the fence, the protrusions, the grooves, the anti-skid layer, the buffer protection layer, the supporting strips, the buckles and other structures, the fence prevents the optical module assembly from sliding off from the edge of the tray, and transportation safety is guaranteed; the bulges are matched with the grooves, so that the tray is stacked stably and is convenient to carry and store; the anti-skid layer increases friction force, and sliding of the supporting strips during adjustment and displacement of the optical module during transportation are avoided; the buffer protection layer absorbs impact in all directions and prevents the optical module from being damaged due to collision and vibration; the supporting strips are matched with the buckles and can be flexibly adjusted to adapt to different optical modules and provide stable supporting, the structures have a synergistic effect, the universality, stability and safety of the turnover tray are greatly improved, and the diversified requirements for turnover of optical module assemblies are effectively met.

Description

TECHNICAL FIELD

[0001] The utility model relates to optical module assembly transportation and storage technical field, more specifically, relate to a general formula turnover tray for optical module assembly. BACKGROUND

[0002] In the production, transportation and storage of optical module assembly, the turnover tray is an indispensable important tool. Optical module assembly is usually composed of a base and an upper cover, which is easily damaged by external forces such as collision and friction during the process, so a special turnover tray is needed to provide reliable protection.

[0003] However, the existing photovoltaic module turnover tray has the following problems:

[0004] The existing photovoltaic module turnover tray on the market has the following problems:

[0005] The utility model can adapt to different sizes and types of optical module assembly, and has good protection and convenient carrying function. UTILITY MODEL CONTENTS

[0006] The utility model aims at solving the technical problems in the above background art, and provides a general turnover tray for optical module assembly.

[0007] To achieve the above purpose, the utility model provides the following technical scheme: a general turnover tray for optical module assembly, comprising: a tray body, the tray body is connected with a support bar, the tray body can be continuously stacked by tray one and tray two, the support bar is fixed on the tray body by buckling, the tray one and the tray two are both fixedly installed with fences on the outer periphery of the upper end, and the tray one and the tray two are both fixedly installed with handles at the front and rear ends.

[0008] Further preferred scheme: the surface of the tray body is provided with an anti-skid layer, and the anti-skid layer is anti-skid lines or anti-skid coating.

[0009] Further preferred scheme: the tray body is made of high-strength LCP or nylon 9T material, the size is 520mm*297*21mm, and the periphery is provided with isolation columns.

[0010] Further preferred: the bottom of the tray one and tray two and the inner side of the fence are provided with a buffer protection layer, which is made of any one of LCP, nylon 9T, and has a thickness of 21 mm.

[0011] Further preferred: the top of the tray one and tray two is fixedly installed with a protrusion, and the bottom of the tray one and tray two is provided with a groove, and the protrusion and the groove are matched.

[0012] Further preferred: the support bar can be adjusted horizontally and vertically according to the size of the photovoltaic module, and is fixed by the buckle.

[0013] Beneficial effects:

[0014] 1. By setting the fence, anti-skid layer and buffer protection layer, the fence can effectively prevent the photovoltaic module from sliding off the edge of the tray during transportation, greatly ensuring the safety of transportation. The anti-skid layer, whether it is anti-skid pattern or anti-skid coating, not only increases the friction between the support bar and the tray body to prevent accidental sliding when adjusting the support bar, but also provides a large friction force for the photovoltaic module to avoid displacement due to shaking during transportation. The buffer protection layer is set on the bottom of the tray and the inner side of the fence, which is made of high-strength LCP or nylon 9T and has a thickness of 21 mm. When transporting, it can effectively absorb and disperse the impact force to prevent the photovoltaic module from being damaged by external impact. When placing the module, it can buffer the damage caused by uneven tray bottom or placement impact. When stacking the tray, it can reduce the impact of stacking pressure on the tray and the module, preventing direct contact and wear between the trays.

[0015] 2. By setting the protrusion and the groove, when the tray needs to be stacked, the bottom groove of the upper tray can accurately align with the top protrusion of the lower tray, so that multiple trays fit closely, effectively enhancing the stability of the stack, preventing misalignment of the tray during transportation due to bumps and vibrations, and ensuring the safety of the photovoltaic module. At the same time, this structure also allows the trays to be neatly arranged when stored, improving space utilization. Moreover, the stable stacking method reduces the difficulty of transportation and reduces the safety hazards caused by tray shaking, ensuring the efficient and safe operation of the entire turnover process.

[0016] 3. By setting the support bar and the buckle, the support bar can be adjusted horizontally and vertically on the tray body according to the size of the photovoltaic module, flexibly adapting to different specifications of the photovoltaic module, providing a stable and reliable support structure, effectively preventing the photovoltaic module from being damaged by shaking and collision during turnover. The buckle plays a key role in fixing, allowing the support bar to be freely adjusted when loosened. After adjustment, tightening the buckle can firmly fix the support bar, ensuring that the support bar does not shift during the turnover process, and greatly improving the stability of the photovoltaic module placement, greatly improving the versatility and practicality of the turnover tray in various photovoltaic module turnover scenarios.

[0017] 4. In summary, the optical module assembly uses a universal turnover tray, which is provided with structures such as fences, protrusions, grooves, anti-skid layers, buffer protection layers, support strips and buckles. The fences prevent the optical module assembly from sliding off the edge of the tray, ensuring safe transportation. The protrusions and grooves are matched to make the tray stack stable, facilitating handling and storage. The anti-skid layer increases friction to prevent the support strip from sliding when adjusted and the optical module from displacing during transportation. The buffer protection layer absorbs impact in all directions to prevent the optical module from being damaged due to collision or vibration. The support strip cooperates with the buckle to be flexibly adjusted to adapt to different optical modules, providing stable support. These structures work together to greatly improve the universality, stability and safety of the turnover tray, effectively meeting the diversified needs of optical module assembly turnover. BRIEF DESCRIPTION OF DRAWINGS

[0018] Fig. 1 It is a schematic diagram of the overall structure of the present application.

[0019] Fig. 2 It is a schematic diagram of the tray support strip structure of the present application.

[0020] Fig. 3 It is a schematic diagram of the tray bottom structure of the present application.

[0021] Figs. 1-3 In the middle: 1, tray body; 101, tray one; 102, tray two; 103, fence; 104, handle; 105, buffer protection layer; 106, protrusion; 107, groove; 2, support strip; 201, buckle. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be described below with reference to the accompanying drawings. Figs. 1-3 The technical solutions in the embodiments of the present application will be described below with reference to the accompanying drawings.

[0023] Please refer to Figs. 1-3The utility model discloses a kind of general formula turnover trays for optical module assembly, comprising: tray body 1, supporting strip 2 is clamped on tray body 1, tray body 1 can be by tray one 101 And tray two 102 continuously stack, supporting strip 2 is fixed on tray body 1 by buckle 201, fence 103 is fixedly installed on the upper end periphery of tray one 101 And tray two 102, handle 104 is fixedly installed on the front and rear end of tray one 101 And tray two 102, protrusion 106 is fixedly installed on the top of tray one 101 And tray two 102, recess 107 is set in the bottom of tray one 101 And tray two 102, protrusion 106 is matched with recess 107, supporting strip 2 can be adjusted horizontally and vertically according to the size of photovoltaic module, and is fixed by buckle 201, according to the size of optical module assembly to be turned over, supporting strip 2 is adjusted, supporting strip 2 is moved horizontally and vertically on tray body 1 by loosening buckle 201, after being adjusted to suitable position, buckle 201 is fixed again, to adapt to the optical module assembly of different sizes, provide stable support for placing optical module assembly, then optical module assembly is placed on the support structure formed by supporting strip 2, the distance and layout of supporting strip 2 that have been adjusted can ensure that optical module assembly is placed stably, avoid shaking, collision and other conditions in turnover process, when needing to stack multiple trays, tray one 101 And tray two 102 are stacked, because the protrusion 106 on the top of tray one 101 And tray two 102 is matched with the recess 107 on the bottom, when stacking, the recess 107 on the bottom of upper tray is aligned with the protrusion 106 on the top of lower tray, so that tray stacking can be more stable, prevent misplacement in handling or storage process, staff can handle stacked tray through handle 104 fixedly installed on the front and rear end of tray one 101 And tray two 102, fence 103 can prevent optical module assembly from sliding off from tray edge, further guarantee the safety of optical module assembly in handling process, when optical module assembly turnover is completed, tray one 101 And tray two 102 can be split, buckle 201 is loosened, and supporting strip 2 is removed, so as to maintain or adjust tray body 1 And supporting strip 2 again, prepare for next turnover task.

[0024] In the embodiment of the utility model, the surface of the tray body 1 is provided with an anti-skid layer, which is an anti-skid pattern or an anti-skid coating. The anti-skid layer can increase the friction between the supporting strip and the tray body, avoid accidental sliding of the supporting strip during adjustment, and also provide a large friction for the optical module assembly to prevent the optical module assembly from sliding during transportation.

[0025] In the embodiment of the utility model, the tray body 1 is made of high-strength LCP or nylon 9T material, the size is 520mm * 297 * 21mm, and isolation columns are arranged around, the tray body 1 is made of high-strength LCP or nylon 9T material, these two materials have excellent mechanical properties, in the preparation stage, when adjusting the support bar 2, the high-strength material can bear the friction and external force in the support bar adjusting process, is not easy to deform, ensures that the support bar can be accurately positioned and fixed, provides a stable foundation for subsequent placement of optical module assembly, in the handling turnover stage, even if the stacked tray is subjected to a large external force, such as collision or jolt in the handling process, the high-strength material can also ensure that the tray body does not deform, prevents the optical module assembly from being damaged due to the deformation of the tray, the size is 520mm * 297 * 21mm, in the stage of placing the optical module assembly, this size can be adapted to optical module assemblies of multiple common specifications, can reasonably layout the support bar 2 in the limited space, improves the bearing efficiency of the tray, when stacking the tray, the standardized size is beneficial to the neat stacking of multiple trays, is convenient for storage and handling, can also fully utilize the storage space, improves the warehousing efficiency, isolation columns are arranged around, when placing the optical module assembly, the isolation column can separate the optical module assembly from the tray edge, prevents the optical module assembly from being damaged due to collision with the tray edge in the placement or turnover process, when stacking the tray, the isolation column can play a certain buffering and positioning role, further enhances the stability of the tray stacking, avoids surface wear or displacement due to direct contact and friction between the trays, guarantees the safety and efficiency of the whole turnover process.

[0026] In the embodiment of the utility model, the bottom of tray one 101 and tray two 102 and the inner side of fence 103 are all provided with buffer protection layer 105, the buffer protection layer 105 is any one material quality of LCP, nylon 9T, and the thickness is 21mm, the buffer protection layer 105 adopts any one material quality of LCP or nylon 9T, has good compatibility and stability, when tray is subjected to vibration, collision in the handling turnover process, the buffer protection layer of this material quality can rely on the high strength and toughness of itself, effectively absorbs and disperses impact force, prevents optical module assembly from being damaged due to external force impact, guarantees the safety of optical module, the thickness is 21mm, when placing optical module assembly, the thicker buffer protection layer can provide sufficient buffer space for optical module, avoids the damage of optical module caused by the uneven bottom of tray or slight impact when placing, when stacking tray, the thickness of 21mm can form effective buffer layer between trays, reduces the influence of pressure generated due to stacking on tray and optical module assembly, also can avoid the wear and tear of tray due to direct contact, the bottom of tray one 101 and tray two 102 is provided with buffer protection layer, can play the buffering and protection effect when tray is placed on the ground or other bearing surface, prevents the uneven ground or other hard objects from causing damage to tray and internal optical module assembly, the inner side of fence 103 is provided with buffer protection layer, can avoid the collision of optical module and fence during the placing process of optical module assembly, also can reduce the damage risk caused by the friction of optical module and fence due to shaking during the handling process, all-round guarantees the safety of optical module assembly during the turnover process.

[0027] Working principle: according to the size of the optical module assembly to be circulated, loosen the buckle 201, move the support bar 2 horizontally and vertically on the tray body 1 with anti-skid layer (anti-skid pattern or anti-skid coating) on the surface, the anti-skid layer increases the friction between the support bar and the tray body, avoids accidental sliding of the support bar during adjustment, the tray body 1 is made of high-strength LCP or nylon 9T material, can withstand the friction and external force during the adjustment process of the support bar, is not easy to deform, ensures that the support bar can be accurately positioned and fixed, adjusts to the appropriate position, then fixes the support bar 2 with the buckle 201, provides stable support for placing the optical module assembly, places the optical module assembly on the support structure composed of the adjusted support bar 2, the adjusted spacing and layout of the support bar 2 can ensure that the optical module assembly is stably placed, avoid shaking, collision and other situations during circulation, at the same time, the anti-skid layer of the tray body 1 can provide a larger friction force for the optical module assembly, prevent the optical module assembly from shifting after being placed due to slight vibration or external force, in addition, the isolation columns around the tray can separate the optical module assembly from the edge of the tray, prevent the optical module assembly from being damaged by collision with the edge of the tray when placed, the bottom of tray one 101 and tray two 102 and the inner side of the fence 103 are provided with a 21mm thick buffer protection layer 105 (material is LCP or nylon 9T), when placing the optical module assembly, the thicker buffer protection layer can provide enough buffer space for the optical module, avoid damaging the optical module due to uneven tray bottom or slight impact when placing, the buffer protection layer on the inner side of the fence 103 can also avoid collision between the optical module and the fence, when multiple trays need to be stacked, stack tray one 101 and tray two 102, since the protrusions 106 on the top of tray one 101 and tray two 102 are matched with the grooves 107 on the bottom, during stacking, the grooves 107 on the bottom of the upper tray are aligned with the protrusions 106 on the top of the lower tray, making the tray stacking more stable, preventing misalignment during handling or storage, the isolation columns around the tray can play a certain buffering and positioning role, further enhancing the stability of the tray stacking, avoiding surface wear or displacement due to direct contact and friction between the trays, at the same time, the 21mm thick buffer protection layer forms an effective buffer layer between the trays, reducing the impact of the pressure generated by stacking on the trays and optical module assemblies, avoiding wear caused by direct contact between the trays, the staff can handle the stacked tray through the handles 104 fixedly installed on the front and rear ends of tray one 101 and tray two 102, the fence 103 can prevent the optical module assembly from sliding off the edge of the tray, further ensuring the safety of the optical module assembly during handling, the LCP or nylon 9T material used for the buffer protection layer 105 can effectively absorb and disperse impact force by relying on its high strength and toughness when the tray is shaken, collided during handling and circulation, prevent the optical module assembly from being damaged by external impact, the high-strength material of the tray body 1 can also ensure that even if the stacked tray is subjected to a larger external force, such as collision or jolt during handling,The tray body is not deformed, preventing the optical module assembly from being damaged due to deformation of the tray, and when the turnover of the optical module assembly is completed, the tray one 101 and the tray two 102 can be disassembled, the buckle 201 is loosened, and the support strip 2 is removed, so as to clean, maintain or adjust the tray body 1 and the support strip 2 again, and prepare for the next turnover task.

Claims

1. A universal turn-around tray for optical module assemblies, comprising: The tray body (1) is characterized in that: the tray body (1) can be continuously stacked by tray one (101) and tray two (102), the support bar (2) is fixed on the tray body (1) by buckle (201), the periphery of the upper end of the tray one (101) and the tray two (102) is fixedly installed with the fence (103), and the front and rear ends of the tray one (101) and the tray two (102) are fixedly installed with the handle (104).

2. A universal turntable tray for optical module assemblies as defined in claim 1, wherein: The surface of the tray body (1) is provided with an anti-skid layer, which is an anti-skid line or an anti-skid coating.

3. A universal turn-around tray for optical module assemblies as defined in claim 1, wherein: The tray body (1) is made of high-strength LCP or nylon 9T material, and the size is 520mm×297×21mm, and the periphery is provided with isolation columns.

4. The universal turntable tray for optical module assemblies of claim 1, wherein: The bottom of the tray one (101) and the tray two (102) and the inner side of the fence (103) are provided with a buffer protection layer (105), which is any one of LCP, nylon 9T material, and the thickness is 21mm.

5. The universal turn-around tray for optical module assemblies of claim 1, wherein: The top of the tray one (101) and the tray two (102) is fixedly installed with the protrusion (106), and the bottom of the tray one (101) and the tray two (102) is provided with the groove (107), and the protrusion (106) and the groove (107) are matched.

6. A universal turn-around tray for optical module assemblies as defined in claim 1, wherein: The support bar (2) can be adjusted horizontally and vertically according to the size of the photovoltaic module, and is fixed by the buckle (201).

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