Stirring structure of tagatose fermentation device

By introducing a cooling and stirring mechanism and a circulating liquid delivery system into the tagatose fermentation device, the impact of heat on fermentation during stirring was resolved, stable control of material temperature was achieved, and the fermentation effect was improved.

CN223837411UActive Publication Date: 2026-01-27HENAN YIHENGYUAN BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520021170.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2026-01-27
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

Existing tagatose fermentation equipment generates heat during the stirring process, which causes the temperature of the material to rise and affects the fermentation effect.

Method used

The system employs a cooling and stirring mechanism and a circulating liquid delivery mechanism. Heat is absorbed through the cooling chambers in the rotating pipe and stirring blades, and the circulating pump is used to circulate and cool the liquid, thus maintaining a stable material temperature.

Benefits of technology

This effectively avoids the impact of heat during stirring on tagatose fermentation, ensures temperature control during fermentation, and improves fermentation efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stirring structure of a tagatose fermentation device, which relates to the technical field of tagatose fermentation and comprises a fermentation tank, a feed hopper is arranged at the top end of the fermentation tank, a cooling and stirring mechanism comprises a pair of rotating pipes arranged in the fermentation tank, and the top ends and the bottom ends of the rotating pipes respectively and rotatably penetrate through the top end and the bottom end of the fermentation tank. A plurality of groups of stirring blades are uniformly and fixedly mounted on the pair of rotating pipes at equal intervals, the plurality of groups of stirring blades on the pair of rotating pipes are respectively arranged in a staggered manner, cooling cavities are formed in the stirring blades, and the cooling cavities are communicated with the rotating pipes. Through the arrangement of the cooling and stirring mechanism, external liquid enters the rotating pipe and is conveyed into the cooling cavity in the stirring blade at the same time, materials are stirred when the rotating pipe drives the stirring blade to rotate, the materials are cooled through the rotating pipe and the liquid in the cooling cavity, heat generated in the stirring process is absorbed, and the stirring effect is improved. The influence of heat on the fermentation of the tagatose is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of tagatose fermentation technology, and in particular to a stirring structure for a tagatose fermentation device. Background Technology

[0002] Taat sugar is a multifunctional healthy sugar, mainly derived from lactose in milk. Its taste is similar to sucrose, perfectly satisfying people's innate love of sweets. Taat sugar is a boon for people with diabetes, obesity, sub-health conditions, or those pursuing a healthy lifestyle. It allows these groups to continue enjoying sweets despite health concerns, improving their quality of life and enabling them to live a healthy life accompanied by rich, sweet flavors.

[0003] Publication No. CN221868441U discloses a reaction apparatus for tagatose, relating to the technical field of compound reaction equipment. It includes a reaction vessel body, a combined cover, an emulsifier structure, and a stirring shaft structure. The emulsifier shaft is connected to the output end of a first motor, and crushing components are symmetrically arranged on the outside of the emulsifier shaft. The stirring shaft is connected to the output end of a second motor, and an anchor-type component is installed at the bottom end of the stirring shaft. This invention, by incorporating components such as the emulsifier structure and the stirring shaft structure, utilizes a combination of reaction stirring and emulsifier in its tagatose reaction vessel compared to traditional reaction vessels. This significantly improves the contact between reactants and greatly increases the dispersion of materials in the system, promoting the reaction. It effectively solves the problem of the intermediate state where the polyhydroxyl groups of sugar compounds mix with water, resulting in a viscous mixture that is almost impossible to stir with traditional methods.

[0004] In existing technologies, although stirring devices can mix the substances in the tank evenly, continuous stirring generates heat and does work on the stirred substances, further increasing their temperature. Temperature changes can easily affect the fermentation of tagatose. Therefore, there is a need to propose a stirring structure for a tagatose fermentation device. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies where continuous stirring generates heat and does work on the stirred substance, further increasing its temperature, which can easily affect the fermentation of tagatose. Therefore, this invention proposes a stirring structure for a tagatose fermentation device.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A stirring structure for a tagatose fermentation device includes a fermentation tank with a feed hopper at the top. A pair of cooling and stirring mechanisms are installed inside the fermentation tank. A drive mechanism for rotating the pair of cooling and stirring mechanisms is located at the top of the fermentation tank. A circulating liquid delivery mechanism is also located at the top of the fermentation tank. Each cooling and stirring mechanism includes a pair of rotating tubes installed inside the fermentation tank. The top and bottom ends of the pair of rotating tubes rotatably penetrate the top and bottom ends of the fermentation tank, respectively. Several sets of stirring blades are evenly and uniformly fixedly installed on the pair of rotating tubes. The sets of stirring blades on the pair of rotating tubes are staggered. Cooling chambers are formed inside the stirring blades and are connected to the rotating tubes.

[0008] This device is used to cool the materials in the fermentation tank while stirring them. External liquid enters the rotating tube and is simultaneously transported to the cooling chamber inside the stirring blade. As the rotating tube drives the stirring blade to rotate, it stirs the materials. The liquid in the rotating tube and the cooling chamber cools the materials and absorbs the heat generated during the stirring process, preventing the heat from affecting the fermentation of tagatose.

[0009] Preferably, the driving mechanism includes a fixed mounting frame fixedly installed on the top of the fermenter, a drive motor fixedly installed inside the fixed mounting frame, a drive gear coaxially fixedly connected to the output shaft of the drive motor, a pair of driven gears symmetrically arranged on both sides of the drive gear, the pair of driven gears meshing with the drive gear, and the pair of driven gears respectively coaxially fixedly connected to the top ends of a pair of rotating tubes;

[0010] Used to drive the rotating tube to rotate, start the drive motor, drive the drive motor to drive the drive gear to rotate, drive the drive gear to drive a pair of driven gears to rotate, and the pair of driven gears to drive a pair of rotating tubes to rotate.

[0011] Preferably, the circulating infusion mechanism includes a pair of upper rotating joints and a pair of lower rotating joints. The pair of upper rotating joints are rotatably installed at the top of a pair of rotating tubes, and an inlet pipe is rotatably installed at the top of the pair of upper rotating joints. The pair of lower rotating joints are rotatably installed at the bottom of a pair of rotating tubes, and a drain pipe is rotatably installed at the bottom of the pair of lower rotating joints.

[0012] A circulation pump is fixedly installed at the top of the fermenter. The circulation pump is connected to a liquid extraction pipe and a liquid delivery pipe. The liquid extraction pipe is connected to a water source, the liquid delivery pipe is connected to a pair of liquid inlet pipes, and the end of the liquid outlet pipe is connected to a water source.

[0013] The connection between the upper rotary joint and the rotary pipe and the inlet pipe is sealed, and the connection between the lower rotary joint and the rotary pipe and the outlet pipe is sealed.

[0014] This device is used to circulate and transport liquid from the water source into the rotating pipe. When the circulation pump is started, the liquid in the water source passes through the suction pipe, delivery pipe and inlet pipe in sequence, and then through the upper rotating joint into the rotating pipe. Finally, it returns to the water source through the lower rotating joint and the drain pipe. This cycle repeats continuously. At the same time, the rotation of the upper and lower rotating joints prevents the liquid from being transported smoothly when the rotating pipe rotates.

[0015] Preferably, the bottom of the fermentation tank is connected to a discharge pipe, an electromagnetic valve is fixedly installed on the discharge pipe, and several support legs are fixedly installed at the bottom of the fermentation tank.

[0016] Used to discharge fermented tagatose from the discharge pipe.

[0017] This utility model has the following beneficial effects:

[0018] 1. By setting up a cooling and stirring mechanism, external liquid enters the rotating tube and is simultaneously transported to the cooling chamber inside the stirring blade. When the rotating tube drives the stirring blade to rotate, it stirs the material. The liquid in the rotating tube and the cooling chamber cools the material and absorbs the heat generated during the stirring process, thus preventing the heat from affecting the fermentation of tagatose.

[0019] 2. By setting up a circulating infusion mechanism and starting the circulating pump, the liquid in the water source passes through the suction pipe, infusion pipe and inlet pipe in sequence, and then is transported to the rotating pipe through the upper rotating joint. Finally, it returns to the water source through the lower rotating joint and the drain pipe. This cycle repeats continuously. At the same time, the rotation of the upper and lower rotating joints prevents the liquid from being transported smoothly when the rotating pipe rotates. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the stirring structure of a tagatose fermentation device proposed in this utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of the fermenter of this utility model;

[0022] Figure 3 This is a schematic diagram of the cooling and stirring mechanism of this utility model;

[0023] Figure 4 This is a cross-sectional structural diagram of the stirring blade of this utility model;

[0024] Figure 5 This is a schematic diagram of the top structure of the fermenter of this utility model.

[0025] In the diagram: 1. Fermentation tank; 2. Feed hopper; 3. Cooling and stirring mechanism; 31. Rotary tube; 32. Stirring blade; 33. Cooling chamber; 4. Drive mechanism; 41. Fixed mounting bracket; 42. Drive motor; 43. Drive gear; 44. Driven gear; 5. Circulating liquid delivery mechanism; 51. Upper rotary joint; 52. Lower rotary joint; 53. Liquid inlet pipe; 54. Liquid outlet pipe; 55. Circulating pump; 56. Liquid extraction pipe; 57. Liquid delivery pipe; 6. Discharge pipe; 7. Solenoid valve; 8. Support leg. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0027] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0028] Reference Figure 1-5 A stirring structure for a tagatose fermentation device includes a fermentation tank 1, a feed hopper 2 at the top of the fermentation tank 1, a pair of cooling and stirring mechanisms 3 inside the fermentation tank 1, a drive mechanism 4 at the top of the fermentation tank 1 to drive the pair of cooling and stirring mechanisms 3 to rotate, and a circulating liquid delivery mechanism 5 at the top of the fermentation tank 1. The cooling and stirring mechanism 3 includes a pair of rotating tubes 31 inside the fermentation tank 1, the top and bottom of the pair of rotating tubes 31 respectively rotating through the top and bottom of the fermentation tank 1, and a number of sets of stirring blades 32 are evenly and uniformly fixedly installed on the pair of rotating tubes 31, the sets of stirring blades 32 on the pair of rotating tubes 31 are staggered, and a cooling chamber 33 is opened inside the stirring blade 32, the cooling chamber 33 being connected to the rotating tube 31.

[0029] The drive mechanism 4 includes a fixed mounting frame 41 fixedly installed at the top of the fermenter 1. A drive motor 42 is fixedly installed inside the fixed mounting frame 41. The output shaft of the drive motor 42 is coaxially fixedly connected to a drive gear 43. A pair of driven gears 44 are symmetrically arranged on both sides of the drive gear 43. The pair of driven gears 44 mesh with the drive gear 43. The pair of driven gears 44 are coaxially fixedly connected to the top of a pair of rotating tubes 31 respectively.

[0030] The circulating infusion mechanism 5 includes a pair of upper rotating joints 51 and a pair of lower rotating joints 52. The pair of upper rotating joints 51 are rotatably installed at the top of a pair of rotating tubes 31, and an inlet tube 53 is rotatably installed at the top of the pair of upper rotating joints 51. The pair of lower rotating joints 52 are rotatably installed at the bottom of a pair of rotating tubes 31, and a drain tube 54 is rotatably installed at the bottom of the pair of lower rotating joints 52.

[0031] A circulation pump 55 is fixedly installed at the top of the fermenter 1. The circulation pump 55 is connected to a liquid extraction pipe 56 and a liquid delivery pipe 57. The liquid extraction pipe 56 is connected to a water source, the liquid delivery pipe 57 is connected to a pair of liquid inlet pipes 53, and the end of the liquid outlet pipe 54 is connected to a water source.

[0032] The connection between the upper rotary joint 51 and the rotary tube 31 and the inlet tube 53 is sealed, and the connection between the lower rotary joint 52 and the rotary tube 31 and the outlet tube 54 is sealed.

[0033] The bottom of the fermentation tank 1 is connected to a discharge pipe 6, and an electromagnetic valve 7 is fixedly installed on the discharge pipe 6. Several support legs 8 are fixedly installed at the bottom of the fermentation tank 1.

[0034] In this invention, the material is conveyed into the fermentation tank 1 through the feed hopper 2. The circulation pump 55 is started, and the liquid in the water source is sequentially conveyed through the liquid extraction pipe 56, the liquid delivery pipe 57, and the liquid inlet pipe 53, and then conveyed into the rotating pipe 31 through the upper rotating joint 51. At the same time, it is conveyed into the cooling chamber 33 in the stirring blade 32, and then returned to the water source through the lower rotating joint 52 and the drain pipe 54. This cycle is repeated. The drive motor 42 is started, and the drive motor 42 drives the drive gear 43 to rotate. The drive gear 43 drives a pair of driven gears 44 to rotate. The pair of driven gears 44 drives a pair of rotating pipes 31 to rotate. When the rotating pipes 31 drive the stirring blades 32 to rotate, the material is stirred. The liquid in the rotating pipes 31 and the cooling chamber 33 cools the material and absorbs the heat generated during the stirring process, so as to avoid the heat affecting the fermentation of tagatose. The rotation of the upper rotating joint 51 and the lower rotating joint 52 prevents the smooth flow of liquid when the rotating pipes 31 rotate.

[0035] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A stirring structure for a tagatose fermentation apparatus, comprising a fermentation tank (1), a feed hopper (2) at the top of the fermentation tank (1), a pair of cooling and stirring mechanisms (3) inside the fermentation tank (1), a drive mechanism (4) at the top of the fermentation tank (1) for driving the pair of cooling and stirring mechanisms (3) to rotate, and a circulating liquid delivery mechanism (5) at the top of the fermentation tank (1), characterized in that: The cooling and stirring mechanism (3) includes a pair of rotating tubes (31) installed in the fermentation tank (1). The top and bottom ends of the pair of rotating tubes (31) rotate through the top and bottom ends of the fermentation tank (1) respectively. Several sets of stirring blades (32) are evenly and uniformly fixed on the pair of rotating tubes (31). The several sets of stirring blades (32) on the pair of rotating tubes (31) are staggered. A cooling chamber (33) is opened inside the stirring blade (32), and the cooling chamber (33) is connected to the rotating tube (31).

2. The stirring structure of the tagatose fermentation device according to claim 1, characterized in that: The drive mechanism (4) includes a fixed mounting bracket (41) fixedly installed on the top of the fermenter (1). A drive motor (42) is fixedly installed inside the fixed mounting bracket (41). The output shaft of the drive motor (42) is coaxially fixedly connected to a drive gear (43). A pair of driven gears (44) are symmetrically arranged on both sides of the drive gear (43). The pair of driven gears (44) mesh with the drive gear (43). The pair of driven gears (44) are coaxially fixedly connected to the top of a pair of rotating tubes (31).

3. The stirring structure of the tagatose fermentation device according to claim 1, characterized in that: The circulating infusion mechanism (5) includes a pair of upper rotating joints (51) and a pair of lower rotating joints (52). The pair of upper rotating joints (51) are rotatably installed at the top of a pair of rotating tubes (31). An inlet pipe (53) is rotatably installed at the top of the pair of upper rotating joints (51). The pair of lower rotating joints (52) are rotatably installed at the bottom of the pair of rotating tubes (31). A drain pipe (54) is rotatably installed at the bottom of the pair of lower rotating joints (52).

4. The stirring structure of the tagatose fermentation device according to claim 3, characterized in that: A circulation pump (55) is fixedly installed at the top of the fermenter (1). The circulation pump (55) is connected to a liquid extraction pipe (56) and a liquid delivery pipe (57). The liquid extraction pipe (56) is connected to a water source, the liquid delivery pipe (57) is connected to a pair of liquid inlet pipes (53), and the end of the liquid outlet pipe (54) is connected to a water source.

5. The stirring structure of the tagatose fermentation device according to claim 4, characterized in that: The connection between the upper rotary joint (51) and the rotary pipe (31) and the inlet pipe (53) is sealed, and the connection between the lower rotary joint (52) and the rotary pipe (31) and the outlet pipe (54) is sealed.

6. The stirring structure of the tagatose fermentation device according to claim 1, characterized in that: The fermentation tank (1) is connected to a discharge pipe (6) at the bottom end, and an electromagnetic valve (7) is fixedly installed on the discharge pipe (6). Several support legs (8) are fixedly installed at the bottom end of the fermentation tank (1).

Citation Information

Patent Citations

  • Reaction equipment for tagatose

    CN221868441U