Full-automatic turnover shuffling machine

Abstract

The utility model provides a full-automatic turnover shuffling machine, and relates to the technical field of powder treatment. Comprising a working plate and a charging barrel, a lifting assembly is arranged on the surface of the working plate, a turnover mechanism is arranged on the surface of the lifting assembly, the turnover mechanism comprises a working frame, a motor is fixedly installed on the inner wall of the working frame, the output end of the motor is connected with a rotating shaft, and one end of the rotating shaft is fixedly connected with a turnover plate. According to the full-automatic overturning and pouring machine, the overturning mechanism, the cover pressing mechanism and the band-type brake mechanism are arranged in a matched mode, automatic overturning is achieved through the overturning mechanism, the working efficiency and pouring accuracy are improved, the machine can be matched with an AGV to achieve the full-automatic process, and the cover pressing mechanism prevents overturning material leakage, reduces dust overflow, improves the environment and precisely controls pouring; the band-type brake mechanism holds the charging barrel tightly, displacement shaking is prevented, safe and accurate operation is ensured, and the performance of the shuffling machine is comprehensively improved through cooperation of the three parts.

Description

Technical Field

[0001] This application relates to the field of powder processing technology, specifically a fully automatic tilting and unloading machine. Background Technology

[0002] In industrial production, the unloading of powder materials is a common but problematic process. Currently, the conventional unloading method is mainly an open-top system, which relies heavily on manual or semi-automatic operation. This traditional unloading method has revealed a series of shortcomings in practical applications.

[0003] The open-top material pouring process is prone to powder leakage. Due to the lack of effective sealing measures, powder can easily escape from the gaps between the material container and the outside during pouring, resulting in material loss. Secondly, and more seriously, there is the problem of dust overflow. A large amount of dust is generated during the pouring process. This dust not only permeates the working environment, posing a direct threat to the health of operators, such as causing respiratory diseases, but also pollutes surrounding equipment and the environment, affecting the normal operation and service life of the equipment, and does not meet environmental protection requirements.

[0004] Furthermore, the powder itself is fluid, and the filling degree of different materials varies during the pouring process. This makes it difficult to accurately control the pouring time and angle of the material at different tilt angles of the hopper. Operators find it difficult to accurately grasp the pouring timing and angle according to different situations, which further increases the difficulty and uncertainty of the pouring operation. This can easily lead to problems such as uneven pouring and material residue, affecting production efficiency and product quality. In order to solve the above problems, a fully automatic tilting pouring machine is proposed. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this application provides a fully automatic tilting and unloading machine, which solves the problems mentioned in the background section.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this application provides the following technical solution: a fully automatic tilting and unloading machine, comprising a working plate and a material cylinder, wherein a lifting assembly is provided on the surface of the working plate, and a tilting mechanism is provided on the surface of the lifting assembly, the tilting mechanism comprising a working frame, a motor is fixedly installed on the inner wall of the working frame, the output end of the motor is connected to a rotating shaft, and a tilting plate is fixedly connected to one end of the rotating shaft.

[0009] By adopting the above technical solution, when it is necessary to pour material, the motor starts and its output end drives the rotating shaft to rotate. The flipping plate fixedly connected to one end of the rotating shaft rotates accordingly. The rotation of the flipping plate realizes the flipping action of the material cylinder, thereby pouring out the material in the material cylinder.

[0010] Preferably, the surface of the flip plate is provided with a brake mechanism, the brake mechanism includes a mounting block fixedly connected to the surface of the flip plate, a brake assembly is fixedly mounted on the surface of the mounting block, and a clamp is fixedly connected to one end of the brake assembly.

[0011] By adopting the above technical solution, when it is necessary to hold and fix the material cylinder from both sides, the AGV works with the AGV to automatically send the material cylinder to the unloading machine bracket. Then the brake assembly works to drive the clamping action. The clamp is fixed to the surface of the flipping plate by the mounting block. The clamp holds the material cylinder tightly, so that it remains stable during the flipping process.

[0012] Preferably, the surface of the material cylinder is provided with a capping mechanism, the capping mechanism including a mounting base fixedly connected to the surface of the material cylinder, a capping assembly fixedly mounted on the surface of the mounting base, and an eccentric upper cover fixedly connected to one end of the capping assembly.

[0013] By adopting the above technical solution, before the flipping begins, the eccentric upper cover presses down to cover the material cylinder to prevent material leakage during the flipping process. When the flipping is in place, the discharge port of the eccentric upper cover opens to start pouring the material. After the material is poured, the discharge port of the eccentric upper cover closes. When the flipping returns to the starting point, the upper cover opens. The design of the eccentric upper cover effectively prevents material leakage during the flipping process.

[0014] Preferably, the lifting assembly includes a lifting rod fixedly connected to the upper surface of the work plate, a lifting plate slidably connected to the surface of the lifting rod, and a fixing knob threadedly connected to the side surface of the lifting plate, one end of the fixing knob being adapted to the lifting rod.

[0015] By adopting the above technical solution, the lifting rod is fixedly connected to the upper surface of the work plate as the basic structure. The lifting plate slides along the lifting rod to achieve height adjustment. When it is adjusted to a suitable position, the fixing knob connected by the thread on the side surface is rotated so that one end of it fits tightly with the lifting rod, thereby fixing the position of the lifting plate.

[0016] Preferably, the lifting assembly is symmetrically arranged along the central axis of the working plate.

[0017] By adopting the above technical solution, the lifting components are symmetrically arranged along the central axis of the working plate, which ensures the stability of the lifting process.

[0018] Preferably, the surface of the work plate is provided with a mounting assembly, the mounting assembly including a mounting groove formed on the surface of the work plate, and a mounting hole is formed through the interior of the mounting groove.

[0019] By adopting the above technical solution, the mounting holes that are opened through the mounting groove are used to insert bolts and other connecting parts, so as to install the working plate in a suitable position.

[0020] Preferably, the surface of the work frame is provided with a protective component, the protective component including a protective frame bolted to the surface of the work frame, the upper surface of the protective frame is provided with a first dustproof mesh, and the side surface of the first dustproof mesh is provided with a second dustproof mesh.

[0021] By adopting the above technical solution, the protective frame bolted to the surface of the work frame provides an installation frame for the first dustproof screen and the second dustproof screen. The first dustproof screen and the second dustproof screen protect the equipment from different directions, preventing dust, debris and other contaminants from entering the equipment.

[0022] (III) Beneficial Effects

[0023] This application provides a fully automatic tilting and unloading machine. It has the following beneficial effects:

[0024] This fully automatic tilting and unloading machine, through the coordinated design of a tilting mechanism, a capping mechanism, and a brake mechanism, achieves automated tilting by tilting mechanism, improving work efficiency and unloading accuracy. It can be used with AGV to achieve a fully automated process. The capping mechanism prevents material leakage during tilting, reduces dust spillage, improves the environment, and precisely controls unloading. The brake mechanism holds the material cylinder tightly to prevent displacement and swaying, ensuring safe and accurate operation. The three mechanisms work together to comprehensively improve the performance of the unloading machine. Attached Figure Description

[0025] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0026] Figure 1 This is a three-dimensional structural diagram of the present application;

[0027] Figure 2 This is a structural diagram of the mounting components, lifting components, and protection components of this application;

[0028] Figure 3 This is a schematic diagram of the structure of the tilting mechanism and the brake mechanism of this application;

[0029] Figure 4 This is a schematic diagram of the capping mechanism of this application.

[0030] In the picture:

[0031] 1. Working plate; 101. Material cylinder;

[0032] 2. Mounting components; 201. Mounting slot; 202. Mounting hole;

[0033] 3. Lifting assembly; 301. Lifting rod; 302. Lifting plate; 303. Fixing knob;

[0034] 4. Tilting mechanism; 401. Work frame; 402. Motor; 403. Tilting plate;

[0035] 5. Protective components; 501. Protective frame; 502. First dustproof mesh; 503. Second dustproof mesh;

[0036] 6. Capping mechanism; 601. Mounting base; 602. Capping assembly; 603. Eccentric top cover;

[0037] 7. Brake mechanism; 701. Mounting block; 702. Brake assembly; 703. Clamp. Detailed Implementation

[0038] It should be noted that in the description of the embodiments of this application, the terms "front," "rear," "left," "right," "up," "down," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0039] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.

[0040] Reference Figures 1 to 4This application provides a fully automatic tilting and unloading machine, including a working plate 1 and a material cylinder 101. The surface of the working plate 1 is provided with a lifting component 3, and the surface of the lifting component 3 is provided with a tilting mechanism 4. The tilting mechanism 4 includes a working frame 401, and a motor 402 is fixedly installed on the inner wall of the working frame 401. The output end of the motor 402 is connected to a rotating shaft, and one end of the rotating shaft is fixedly connected to a tilting plate 403. The working plate 1 serves as the basic support structure for the entire unloading machine, providing installation positions for other components. The material cylinder 101 is used to hold powder. The lifting component 3 is installed on the surface of the working plate 1, and the flipping mechanism 4 is set on the lifting component 3. When unloading is required, the motor 402 starts, and its output end drives the rotating shaft to rotate. The flipping plate 403, which is fixedly connected to one end of the rotating shaft, rotates accordingly. The rotation of the flipping plate 403 realizes the flipping action of the material cylinder 101, thereby unloading the material inside the material cylinder 101. The automatic flipping is achieved by driving the motor 402, which greatly improves work efficiency and reduces labor costs compared to manual flipping. Precise motor control can ensure the consistency of the flipping angle each time, which is conducive to improving the accuracy of unloading. It can also be used in conjunction with other automated equipment such as AGV to achieve a fully automated production process.

[0041] Reference Figure 3 and Figure 4 In one aspect of this embodiment, a brake mechanism 7 is provided on the surface of the flip plate 403. The brake mechanism 7 includes a mounting block 701 fixedly connected to the surface of the flip plate 403. A brake assembly 702 is fixedly mounted on the surface of the mounting block 701. A clamp 703 is fixedly connected to one end of the brake assembly 702.

[0042] A capping mechanism 6 is provided on the surface of the material cylinder 101. The capping mechanism 6 includes a mounting base 601 fixedly connected to the surface of the material cylinder 101. A capping assembly 602 is fixedly mounted on the surface of the mounting base 601. An eccentric upper cover 603 is fixedly connected to one end of the capping assembly 602. When it is necessary to hold and fix the material cylinder 101 from both sides, it works with an AGV to automatically deliver the material cylinder 101 to the unloading machine bracket. Then, the brake assembly 702 operates, driving the clamp 703 to move. The clamp 703 clamps the material cylinder 101 tightly, keeping it stable during the flipping process. This ensures that the material cylinder 101 will not shift or shake during the flipping process, effectively preventing the material cylinder 101 from falling or causing powder leakage due to shaking, thus improving the safety and accuracy of the unloading operation. The mounting base 601 fixedly connected to the surface of the material cylinder 101 is used to install the capping assembly 602. When the capping assembly 602 operates, it drives the eccentric upper cover 603 fixedly connected to one end. The eccentric cover 603 operates as follows: before the flipping begins, the eccentric cover 603 presses down to cover the material cylinder 101 to prevent material leakage during the flipping process. After the flipping is complete, the discharge port of the eccentric cover 603 opens to begin discharging material. After discharging is complete, the discharge port of the eccentric cover 603 closes. When the flipping returns to the starting point, the cover opens. The design of the eccentric cover 603 effectively prevents material leakage during the flipping process, reduces dust spillage, improves the working environment, and meets environmental protection requirements. By controlling the opening and closing of the discharge port and discharge port of the eccentric cover 603, precise control of the discharging process is achieved, improving the accuracy and reliability of material handling.

[0043] Reference Figure 2 In one aspect of this embodiment, the lifting assembly 3 includes a lifting rod 301 fixedly connected to the upper surface of the working plate 1, a lifting plate 302 slidably connected to the surface of the lifting rod 301, and a fixing knob 303 threadedly connected to the side surface of the lifting plate 302, one end of the fixing knob 303 being adapted to the lifting rod 301.

[0044] The lifting assembly 3 is symmetrically arranged along the central axis of the working plate 1.

[0045] The surface of the work plate 1 is provided with a mounting component 2. The mounting component 2 includes a mounting groove 201 opened on the upper surface of the work plate 1, and a mounting hole 202 is opened through the interior of the mounting groove 201.

[0046] The surface of the work frame 401 is provided with a protective component 5. The protective component 5 includes a protective frame 501 bolted to the surface of the work frame 401. The upper surface of the protective frame 501 is provided with a first dustproof mesh 502, and the side surface of the first dustproof mesh 502 is provided with a second dustproof mesh 503. The lifting rod 301, which is fixedly connected to the upper surface of the work plate 1, is the basic structure. The lifting plate 302 slides along the lifting rod 301 to adjust its height. When it is adjusted to a suitable position, the fixing knob 303, which is threaded on the side surface, is rotated so that one end of it fits tightly with the lifting rod 301, thereby fixing the position of the lifting plate 302. Since the lifting assembly 3 is symmetrically arranged along the central axis of the work plate 1, it can ensure the stability of the lifting process. The mounting hole 202, which is opened through the mounting groove 201, is used to insert bolts and other connecting parts, so that the work plate 1 is installed in a suitable position. The protective frame 501, which is bolted to the surface of the work frame 401, provides an installation frame for the first dustproof screen 502 and the second dustproof screen 503. The first dustproof screen 502 and the second dustproof screen 503 protect the equipment from different directions, preventing dust, debris and other objects from entering the equipment.

[0047] All electrical devices in this plan are powered by an external power source.

[0048] Working principle: During use, the lifting rod 301 of the lifting assembly 3 is fixed on the working plate 1. The lifting plate 302 can slide along the lifting rod 301 to adjust the height. After adjustment, it is fixed with the fixing knob 303. Its symmetrical arrangement ensures stability. The motor 402 of the flipping mechanism 4 is installed on the working frame 401. The protective frame 501 and dustproof screen of the protection assembly 5 are installed. The AGV sends the material cylinder 101 to the unloading machine bracket. The brake assembly 702 of the brake mechanism 7 drives the clamp 703 to fix the material cylinder 101. The eccentric upper cover 603 of the cover mechanism 6 presses down to cover the material cylinder 101 before flipping. Then the motor 402 starts to drive the rotating shaft and the flipping plate 403 to rotate, so that the material cylinder 101 flips. The discharge port of the eccentric upper cover 603 opens to discharge the material. After the discharge is completed, the discharge port of the eccentric upper cover 603 closes, the flipping plate 403 flips back, the clamp 703 is released, the eccentric upper cover 603 is opened, and the AGV takes away the empty material cylinder.

[0049] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A full-automatic overturning and pouring machine, comprising a workboard (1) and a material cylinder (101), characterized in that: The surface of the workboard (1) is provided with a lifting assembly (3), the surface of the lifting assembly (3) is provided with a turnover mechanism (4), the turnover mechanism (4) comprises a working frame (401), the inner wall of the working frame (401) is fixedly installed with a motor (402), the output end of the motor (402) is connected with a rotating shaft, one end of the rotating shaft is fixedly connected with a turnover plate (403).

2. The full-automatic turnover and pouring machine according to claim 1, characterized in that: The surface of the turnover plate (403) is provided with a clutch mechanism (7), the clutch mechanism (7) comprises a mounting block (701) fixedly connected to the surface of the turnover plate (403), the surface of the mounting block (701) is fixedly installed with a clutch assembly (702), one end of the clutch assembly (702) is fixedly connected with a clamping (703).

3. The full-automatic turnover and pouring machine according to claim 1, characterized in that: The surface of the barrel (101) is provided with a gland mechanism (6), the gland mechanism (6) comprises a mounting seat (601) fixedly connected to the surface of the barrel (101), the surface of the mounting seat (601) is fixedly installed with a gland assembly (602), one end of the gland assembly (602) is fixedly connected with an eccentric cover (603).

4. The full-automatic turnover and pouring machine according to claim 1, characterized in that: The lifting assembly (3) comprises a lifting rod (301) fixedly connected to the upper surface of the workboard (1), the surface of the lifting rod (301) is slidably connected with a lifting plate (302), the side surface of the lifting plate (302) is threadedly connected with a fixed knob (303), one end of the fixed knob (303) is matched with the lifting rod (301).

5. The full automatic turnover and pouring machine according to claim 1, characterized in that: The lifting assembly (3) is symmetrically arranged along the central axis of the workboard (1).

6. The full automatic turnover and pouring machine according to claim 1, characterized in that: The surface of the workboard (1) is provided with a mounting assembly (2), the mounting assembly (2) comprises a mounting groove (201) opened in the upper surface of the workboard (1), and the mounting groove (201) is penetrated with a mounting hole (202).

7. The full automatic turnover and pouring machine according to claim 1, characterized in that: The surface of the working frame (401) is provided with a protection assembly (5), the protection assembly (5) comprises a protection frame (501) screw-connected to the surface of the working frame (401), the upper surface of the protection frame (501) is provided with a first dustproof gauze (502), and the side surface of the first dustproof gauze (502) is provided with a second dustproof gauze (503).

Images