Polydextrose polymerization reaction device

By using the adaptive stirring component and the flow guiding component together, the problem of poor mixing effect in traditional devices is solved, and rapid reaction and convenient disassembly are achieved, thereby improving the efficiency and quality of polydextrose polymerization reaction.

CN224009811UActive Publication Date: 2026-03-20RUNLOY BIOTECH (ANHUI) CO LTD
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Patent Information

Application Number
CN202520667072.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2026-03-20
Estimated Expiration
2035-04-10

AI Technical Summary

Technical Problem

Traditional polydextrose polymerization reactors have limited stirring effect, resulting in a slow reaction rate. Furthermore, disassembly is cumbersome, and raw materials adhering to the inner wall affect the reaction quality.

Method used

The adaptive stirring component and the flow guiding component work together to create a turbulent flow field and improve the mixing effect; the limiting and obstructing component and the positioning groove structure facilitate the disassembly and cleaning of the reaction chamber.

Benefits of technology

It shortens reaction time, improves product quality stability, reduces energy consumption, and facilitates disassembly and cleaning of inner wall deposits, thus reducing the impact on the reaction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a polydextrose polymerization reaction device which comprises a supporting base and a reaction box, a supporting discharging structure is arranged at the bottom of the supporting base, a self-adaptive stirring assembly is arranged at the top of a mounting extension plate, flow guide assemblies are symmetrically arranged at the two ends of the reaction box, and limiting blocking assemblies are arranged at the two ends of the supporting base. Positioning groove structures are formed in the two ends of the reaction box, and a heating control plate is arranged at the bottom of the reaction box. According to the polydextrose polymerization reaction device provided by the utility model, the self-adaptive stirring assembly and the flow guide assembly which are arranged in the device are matched for use, so that glucose raw materials in the device can be uniformly mixed, a disordered flow field is formed in the device, the reaction time is shortened, and the molecular weight distribution of a product is narrower. Meanwhile, through the arrangement of a limiting blocking assembly and a positioning groove structure, a user can conveniently mount and dismount the reaction box in the device, so that later cleaning treatment is facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to glucose reaction equipment technical field especially relates to a polydextrose polymerization reaction device. BACKGROUND

[0002] Polydextrose has good water solubility, low heat, high stability and the like, can be used to improve the mouthfeel, texture and water retention of food, can also adjust intestinal flora, reduce blood sugar and blood lipids and the like, and has a positive effect on human health.

[0003] Traditional polydextrose polymerization reaction devices usually adopt simple stirring reactors, and the stirring effect is limited, so that the reactants are difficult to mix uniformly in the whole reaction system, leading to a slow reaction rate, and after use, the later workpiece disassembly is relatively cumbersome, and the raw materials attached to the inner wall can easily affect the reaction quality of the device.

[0004] Therefore, it is necessary to provide a polydextrose polymerization reaction device to solve the above technical problems. UTILITY MODEL CONTENT

[0005] The utility model provides a polydextrose polymerization reaction device, solves the problem that the prior art device is difficult to mix the reactants uniformly in the whole reaction system during reaction stirring, leading to a slow reaction rate.

[0006] In order to solve the above technical problems, the utility model provides a polydextrose polymerization reaction device, which comprises a support base, a reaction box, a support base bottom support discharge structure is arranged, which is used for supporting the position of the reaction box, a mounting extension plate is arranged on the top of the support base, a self-adaptive stirring assembly is arranged on the top of the mounting extension plate, which is used for controlling the stirring in the reaction box, flow guide assemblies are symmetrically arranged at both ends of the reaction box, limit blocking assemblies are arranged at both ends of the support base, which are used for limiting the position of the reaction box, positioning groove structures are arranged at both ends of the reaction box, which are used for positioning the position of the reaction box, and a heating control plate is arranged at the bottom of the reaction box, which is used for heating the inside of the reaction box.

[0007] Preferably, the support discharge structure comprises a vertical support rod and a support frame, the vertical support rod is installed in the inner wall of the support base at both ends, the support frame is installed on the top of the support base, and the support frame is provided with a collection bin on the top, which is used for collecting when the reaction box discharges.

[0008] Preferably, the adaptive stirring assembly comprises a driving member, a driving rod is mounted at the output end of the driving member, an annular mounting frame is mounted on the inner wall of the bottom of the driving rod, a mounting frame is arranged at the side end of the annular mounting frame, an installation groove is formed at the side end of the mounting frame, a rotating rod is arranged at the two ends of the installation groove, a stirring rod is rotatably arranged at the side end of the rotating rod, elastic return members are arranged between the inner walls of the stirring rod for position resetting of the stirring rod, and shear teeth are arranged at the two ends of the stirring rod for shearing of the raw materials in the reaction box.

[0009] Preferably, the flow guide assembly comprises a fixed frame, the fixed frame is mounted on the inner walls at the two ends of the reaction box for guiding the flow of the raw materials in the reaction box, a fastening groove is formed at the top of the fixed frame, fastening rods are arranged at the two ends of the fixed frame, flow guide plates are arranged between the inner walls of the fastening rods, fastening nuts are arranged on the inner walls of the fastening rods at the top for fastening the positions of the flow guide plates.

[0010] Preferably, the limiting and blocking assembly comprises a fixed groove, the fixed groove is formed at the top of the reaction box at the two ends, a guide rod is arranged between the inner walls of the fixed groove, guide blocks are slidably arranged at the two ends of the guide rod, limiting rods are arranged at the top of the guide blocks for position limiting of the reaction box, reset springs are arranged at the side ends of the guide blocks for position resetting of the guide blocks, and fixed handles are arranged at the side ends of the guide blocks for sliding of the positions of the guide blocks at the two ends.

[0011] Preferably, the positioning groove structure comprises a fixed clamping groove, the fixed clamping groove is formed at the inner walls of the reaction box at the two ends, a limiting groove is formed at the side end of the fixed clamping groove, the limiting groove is used for position limiting of the reaction box in cooperation with the limiting and blocking assembly, and a positioning groove is formed at the top of the limiting groove.

[0012] Compared with the related art, the polydextrose polymerization reaction device has the following beneficial effects:

[0013] The polydextrose polymerization reaction device can uniformly mix the internal glucose raw materials, so that a turbulent flow field is formed in the device, the reaction time is shortened, the molecular weight distribution of the product is narrower, the quality is more stable, and the energy consumption is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1A preferred embodiment structure diagram of a polydextrose polymerization reaction device is provided by the utility model.

[0015] Figure 2 For Figure 1 The structure diagram of the mounting extension plate is shown.

[0016] Figure 3 For Figure 1 The structure diagram of the limiting rod is shown.

[0017] Figure 4 For Figure 1 The structure diagram of the reaction box is shown.

[0018] Figure 5 For Figure 1 The structure diagram of the stirring rod is shown.

[0019] The figure mark: 1, support base, 2, reaction box, 3, support discharge structure, 31, vertical support rod, 32, collection bin, 33, support frame, 4, mounting extension plate, 5, self-adapting stirring assembly, 51, driving part, 52, driving rod, 53, annular mounting frame, 54, mounting frame, 55, mounting groove, 56, rotating rod, 57, stirring rod, 58, elastic reset part, 59, shearing tooth, 6, flow guide assembly, 61, fixed frame, 62, fastening groove, 63, fastening rod, 64, flow guide plate, 65, fastening nut, 7, limiting obstruction assembly, 71, fixed groove, 72, guide rod, 73, guide block, 74, limiting rod, 75, reset spring, 76, fixed handle, 8, heating control board, 9, positioning groove structure, 91, fixed clamping groove, 92, limiting groove, 93, positioning groove. Specific implementation

[0020] The utility model will be further described below in combination with the drawings and implementation.

[0021] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 And Figure 5 Among them, Figure 1 A preferred embodiment structure diagram of a polydextrose polymerization reaction device is provided by the utility model. Figure 2 For Figure 1 The structure diagram of the mounting extension plate is shown. Figure 3 For Figure 1 The structure diagram of the limiting rod is shown. Figure 4 For Figure 1 The structure diagram of the reaction box is shown. Figure 5 For Figure 1The structure diagram of the stirring rod is shown. A polydextrose polymerization device comprises a support base 1, a reaction box 2, the bottom of the support base 1 is provided with a support discharge structure 3 for supporting the position of the reaction box 2, the top of the support base 1 is provided with a mounting extension plate 4, the top of the mounting extension plate 4 is provided with a self-adaptive stirring assembly 5 for controlling stirring inside the reaction box 2, the two ends of the reaction box 2 are symmetrically provided with flow guide assemblies 6, the two ends of the support base 1 are provided with limiting obstacle assemblies 7 for limiting the position of the reaction box 2, the two ends of the reaction box 2 are provided with positioning groove structures 9 for positioning the position of the reaction box 2, and the bottom of the reaction box 2 is provided with a heating control plate 8 for heating inside the reaction box 2.

[0022] The support discharge structure 3 comprises vertical support rods 31 and a support frame 33, the vertical support rods 31 are mounted on the inner walls of the two ends of the support base 1, and the support frame 33 is mounted on the top of the support base 1, and the top of the support frame 33 is provided with a collection bin 32 for collecting the discharge of the reaction box 2.

[0023] The support discharge structure 3 provided at the bottom of the device can conveniently collect and process the raw materials after the reaction is completed, and provides good support for the device, reducing the position shaking in use.

[0024] Preferably, the support discharge structure 3 comprises a fixed support assembly or an adjustable support assembly, and in this embodiment, the support discharge structure 3 preferably comprises a fixed support assembly.

[0025] The self-adaptive stirring assembly 5 comprises a driving member 51, a driving rod 52 is mounted on the output end of the driving member 51, an annular mounting frame 53 is mounted on the inner wall at the bottom of the driving rod 52, a mounting frame 54 is arranged on the side end of the annular mounting frame 53, mounting grooves 55 are formed in the side end of the mounting frame 54, rotating rods 56 are arranged at the two ends of the mounting grooves 55, stirring rods 57 are rotatably arranged on the side end of the rotating rods 56, elastic reset members 58 are arranged between the inner walls of the stirring rods 57 for resetting the position of the stirring rods 57, and shear teeth 59 are arranged at the two ends of the stirring rods 57 for shearing the raw materials inside the reaction box 2.

[0026] During the stirring process of the raw materials inside the device, the driving member 51 at the top drives the position of the annular mounting frame 53 to rotate, under the continuous driving, the stirring rods 57 with rotating function at the two ends rotate in position, at the same time, under the elastic support of the elastic reset members 58 in the inner walls of the stirring rods 57, the stirring rods 57 rotate and reset in position, thereby ensuring that a good stirring environment is formed inside the reaction box 2.

[0027] The adaptive stirring assembly 5 includes, but is not limited to, a variable-pitch stirring assembly, an elastic stirring assembly; in this embodiment, the adaptive stirring assembly 5 is preferably an elastic stirring assembly.

[0028] The flow guide assembly 6 includes a fixed frame 61 mounted on the inner walls of both ends of the reaction box 2 for guiding the flow of raw materials inside the reaction box 2, and a fastening groove 62 is formed on the top of the fixed frame 61, and a fastening rod 63 is arranged at both ends of the fixed frame 61, and a flow guide plate 64 is arranged between the inner walls of the fastening rod 63, and a fastening nut 65 is arranged on the inner wall of the top of the fastening rod 63 for fastening the position of the flow guide plate 64.

[0029] By arranging the flow guide plate 64 inside the device for convenient adjustment, the angle can be conveniently adjusted according to the use requirements and the stirring environment to ensure the sufficient stirring of the raw materials inside the reaction box 2.

[0030] The flow guide assembly 6 includes, but is not limited to, a static flow guide plate, a dynamic flow guide plate; in this embodiment, the flow guide assembly 6 is preferably a dynamic flow guide plate.

[0031] The limiting obstacle assembly 7 includes a fixed groove 71 formed on the top of both ends of the reaction box 2, a guide rod 72 arranged between the inner walls of the fixed groove 71, a guide block 73 slidingly arranged at both ends of the guide rod 72, a limiting rod 74 arranged on the top of the guide block 73 for limiting the position of the reaction box 2, a reset spring 75 arranged on the side end of the guide block 73 for resetting the position of the guide block 73, and a fixed handle 76 arranged on the side end of the guide block 73 for sliding the position of the guide block 73.

[0032] When the internal reaction box 2 needs to be disassembled, the position can be slid by the fixed handle 76 at both ends first, then the guide block 73 on the inner wall of the guide rod 72 will move horizontally, and when the position is slid, the limiting rod 74 on the top will cooperate with the positioning groove structure 9 for convenient limiting treatment to improve the practicality of the device.

[0033] The limiting obstacle assembly 7 includes, but is not limited to, a mechanical limiting block, a damping type obstacle; in this embodiment, the limiting obstacle assembly 7 is preferably a mechanical limiting block.

[0034] The positioning groove structure 9 includes a fixed clamping groove 91 formed on the inner walls of both ends of the reaction box 2, a limiting groove 92 formed on the side end of the fixed clamping groove 91, which can be used for limiting the position of the reaction box 2 in cooperation with the limiting obstacle assembly 7, and a positioning groove 93 is formed on the top of the limiting groove 92.

[0035] In use, the positioning groove structure 9 cooperates with the limiting obstacle assembly 7 at both ends to facilitate the installation and disassembly of the reaction box 2 by the staff.

[0036] The positioning groove structure 9 includes, but is not limited to, a fixed positioning groove and an adjustable positioning groove.

[0037] The working principle of the polydextrose polymerization reaction device is as follows:

[0038] In use, the flow guide assembly 6 inside the reaction box 2 is first adjusted in angle to ensure that the flow guide structure forms a good angle, and the raw materials to be mixed are placed inside the reaction box 2, then the self-adaptive stirring assembly 5 at the top stirs the raw materials inside the reaction box 2, the flow guide assembly 6 at both ends forms a turbulent flow field inside the reaction box 2 to ensure that the raw materials are fully reacted, and the bottom heating control panel 8 heats the inside of the reaction box 2 to ensure that the raw materials are fully stirred, and after the reaction is completed, the limiting obstacle assembly 7 and the positioning groove structure 9 at both ends of the reaction box 2 are conveniently disassembled.

[0039] Compared with the related art, the polydextrose polymerization reaction device has the following beneficial effects:

[0040] In use, in order to improve the mixing effect of the device, the self-adaptive stirring assembly 5 and the flow guide assembly 6 inside the device are used in cooperation to uniformly mix the internal glucose raw materials, so as to form a turbulent flow field inside the device, shorten the reaction time, make the molecular weight distribution of the product narrower, and make the quality more stable, and reduce the energy consumption. At the same time, after the reaction is completed, the limiting obstacle assembly 7 and the positioning groove structure 9 are provided, so that the user can conveniently install and dismount the reaction box 2 inside the device, so as to clean and process the device in the later period, and reduce the influence of the raw materials attached to the inner wall on the reaction effect in the later period.

[0041] The above is only an embodiment of the present application, and does not limit the patent range of the present application, and any equivalent structure or equivalent process conversion, or direct or indirect application in other related technical fields, is also included in the patent protection range of the present application.

Claims

1. A polydextrose polymerization apparatus, characterized in that, include: The reaction chamber includes a support base and a reaction chamber. The bottom of the support base is equipped with a material discharge support structure for supporting the position of the reaction chamber. The top of the support base is equipped with an extension plate, and the top of the extension plate is equipped with an adaptive stirring component for controlling the stirring inside the reaction chamber. The reaction chamber is symmetrically equipped with flow guiding components at both ends. The support base is equipped with limit obstruction components at both ends for limiting the position of the reaction chamber. The reaction chamber is equipped with positioning groove structures at both ends for positioning the reaction chamber. The bottom of the reaction chamber is equipped with a heating control plate for heating the inside of the reaction chamber.

2. The polydextrose polymerization apparatus according to claim 1, characterized in that, The material discharge support structure includes a vertical support rod and a support frame. The vertical support rod is installed on the inner walls at both ends of the support base, and the support frame is installed on the top of the support base. A collection chamber is provided on the top of the support frame for collecting the material discharged from the reaction tank.

3. The polydextrose polymerization apparatus according to claim 1, characterized in that, The adaptive stirring assembly includes a driving component, a driving rod mounted on the output end of the driving component, an annular mounting frame mounted on the inner wall of the bottom of the driving rod, a mounting frame provided on the side end of the annular mounting frame, a mounting groove provided on the side end of the mounting frame, rotating rods provided at both ends of the mounting groove, a stirring rod rotating on the side end of the rotating rod, an elastic reset component provided between the inner walls of the stirring rod for resetting the position of the stirring rod, and shearing teeth provided at both ends of the stirring rod for shearing the raw materials inside the reaction chamber.

4. The polydextrose polymerization apparatus according to claim 1, characterized in that, The flow guiding assembly includes a fixing frame, which is installed on the inner walls of both ends of the reaction chamber for guiding the raw materials inside the reaction chamber. The top of the fixing frame has a fastening groove, and the two ends of the fixing frame are provided with fastening rods. A flow guiding plate is provided between the inner walls of the fastening rods, and a fastening nut is provided on the inner wall of the top fastening rod for fastening the position of the flow guiding plate.

5. The polydextrose polymerization apparatus according to claim 1, characterized in that, The limiting and obstructing component includes a fixing groove, which is formed at the top of both ends of the reaction chamber. A guide rod is provided between the inner walls of the fixing groove. Guide blocks slide at both ends of the guide rod. A limiting rod is provided at the top of the guide block for limiting the position of the reaction chamber. A reset spring is provided at the side end of the guide block for resetting the position of the guide block. A fixed handle is provided at the side end of the guide block for sliding the position of the guide blocks at both ends.

6. The polydextrose polymerization apparatus according to claim 1, characterized in that, The positioning groove structure includes a fixing slot, which is formed on the inner wall of both ends of the reaction chamber. A limiting groove is formed on the side end of the fixing slot, which can be used to limit the position of the reaction chamber in conjunction with the limiting obstruction component. A positioning groove is formed on the top of the limiting groove.