Bolt capacitor appearance detection device

Abstract

The utility model relates to the technical field of capacitor detection, in particular to a bolt capacitor appearance detection device. According to the bolt capacitor appearance detection device, the feeding mechanism is installed on the rack, the first conveying belt is arranged at the output end of the feeding mechanism, the discharging mechanism is arranged at the output end of the first conveying belt, the bottom appearance detection mechanism is arranged on the discharging mechanism, the turnover mechanism is arranged at the output end of the bottom detection mechanism, and the second conveying belt is arranged at the output end of the turnover mechanism; a transfer mechanism is arranged at the output end of the second conveying belt, a side appearance detection mechanism is arranged at the conveying end of the transfer mechanism, a third conveying belt is arranged at the output end of the side appearance detection mechanism, and a top appearance detection mechanism, a labeling mechanism, a labeled product pressing mechanism and a label detection mechanism are sequentially arranged on the third conveying belt, so that products can be detected in multiple directions; continuous transmission of the bolt capacitor is achieved, and then high-speed and efficient appearance detection is achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of capacitor detection, and specifically relates to a bolt capacitor appearance detection device. BACKGROUND

[0002] With the continuous development of industrial production and the increasing demand of people for material, the global annual output of many basic components has exceeded 10 billion, and the bolt electrolytic capacitor occupies a large market share. At present, the main object appearance detection method for bolt electrolytic capacitor still relies on line operators manual visual inspection, and detection is carried out according to the defined judgment standard. Manual detection scheme needs a lot of manpower, and the error rate is high, the efficiency is low, and the production capacity bottleneck and high return factory complaints are easy to cause. In order to improve the efficiency, save manpower, and reduce the return factory complaints, the demand for rapid automatic detection is more and more intense.

[0003] At present, some fields also begin to try to use automatic or semi-automatic detection method to replace part of manual, as follows, the existing automatic detection method is mostly single product, single face detection, this overall solution can improve product quality, but because the rules are mainly formulated by operators according to past experience and previous test data, and it is also difficult for manual to find the mutual mapping relationship of various data among a large amount of data, which leads to the problems of rule definition bias, unable to judge the conditions not encountered and other problems, the rule itself has serious defects, this method cannot fundamentally solve this problem, and the test efficiency is difficult to be obviously improved compared with manual. Therefore, it is necessary to develop a high-efficiency and accurate appearance defect inspection device for bolt capacitor. UTILITY MODEL CONTENT

[0004] The utility model aims at least to solve one of the technical problems existing in the prior art, and provides a bolt capacitor appearance detection device.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a bolt capacitor appearance detection device, comprising a rack, a feeding mechanism is installed on the rack, a first conveying belt is arranged at the output end of the feeding mechanism, a discharging mechanism is arranged at the output end of the first conveying belt, a bottom appearance detection mechanism is arranged on the discharging mechanism, a turnover mechanism is arranged at the output end of the bottom appearance detection mechanism, a second conveying belt is arranged at the output end of the turnover mechanism, a transfer mechanism is arranged at the output end of the second conveying belt, a side appearance detection mechanism is arranged at the conveying end of the transfer mechanism, a third conveying belt is arranged at the output end of the side appearance detection mechanism, and a top appearance detection mechanism, a labeling mechanism, a label pressing product mechanism and a label detection mechanism are arranged in sequence on the third conveying belt.

[0006] Further, the feeding mechanism comprises a first feeding transmission belt, an output end of the first feeding transmission belt is provided with a second feeding transmission belt, an output end of the second feeding transmission belt is provided with a feeding reversing clamp group, and the output end of the feeding reversing clamp group is opposite to the first transmission belt.

[0007] Further, the discharging mechanism comprises a discharging transplanting piece, a bottom of the discharging transplanting piece is provided with a double-row conveying line, the bottom appearance detection mechanism is located above the double-row conveying line; and the discharging transplanting piece comprises a support frame mounted on the rack, a servo motor one is connected to the support frame, an output end of the servo motor is provided with a lead screw module, a drag chain is movably connected to the lead screw module, a connecting piece is connected to the drag chain, a cylinder is mounted on the connecting piece, a servo motor two is connected to the cylinder, and an output end of the servo motor two is provided with a clamping.

[0008] Further, the bottom appearance detection mechanism, the side appearance detection mechanism, the top appearance detection mechanism and the label detection mechanism all comprise a camera, and the camera is mounted on the top and / or side of the rack.

[0009] Further, the second transmission belt and the third transmission belt are provided with a plurality of defective product conveying assemblies on the sides, and the defective product conveying assemblies correspond to the bottom appearance detection mechanism, the side appearance detection mechanism, the top appearance detection mechanism and the label detection mechanism.

[0010] Further, the defective product conveying assembly comprises a cylinder, and an output end of the cylinder is provided with a defective product transmission belt, and the cylinder and the defective product transmission belt are respectively located on the left and right sides of the second transmission belt.

[0011] Further, the transfer mechanism comprises a slide rail mounted on the rack, a clamping two is mounted on the slide rail, a bearing piece for loading a bolt capacitor is arranged below the clamping two, a rotating piece is mounted at the bottom of the bearing piece, and the bearing piece corresponds to the side appearance detection mechanism.

[0012] Further, an input end of the labeling mechanism is provided with a printing mechanism matched therewith, an output end of the labeling mechanism is provided with a labeling reversing mechanism, and the labeling mechanism and the labeling reversing mechanism are arranged on both sides of the third transmission belt.

[0013] Further, the printing mechanism and the product labeling mechanism are arranged on both sides of the third transmission belt, and the printing mechanism and the labeling mechanism are located on the same side of the third transmission belt.

[0014] Further, the control cabinet is internally provided with a control mechanism electrically connected with the side appearance detection mechanism, the top appearance detection mechanism, the labeling mechanism, the product labeling pressing mechanism and the label detection mechanism, and is used for controlling and acquiring the working information of the side appearance detection mechanism, the top appearance detection mechanism, the labeling mechanism, the product labeling pressing mechanism and the label detection mechanism.

[0015] Compared with the prior art, the technical scheme has the following beneficial effects:

[0016] 1. The bottom appearance detection mechanism, the side appearance detection mechanism, the top appearance detection mechanism and the label detection mechanism are installed on the rack, so that the product can be detected in multiple directions, the problems in manual detection and traditional automatic appearance detection are solved, and the problems of low efficiency of manual operation and low accuracy of traditional automatic appearance detection are overcome.

[0017] 2. The overturning mechanism and the plurality of conveying belts are installed on the rack, so that the continuous and uninterrupted transmission of the bolt capacitor can be realized, high-speed and efficient appearance detection is realized, the accuracy and efficiency of detection are effectively improved, the manpower is reduced, the cost is reduced, and the product quality is improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a structure schematic view of the bolt capacitor appearance detection device in the preferred embodiment of the utility model;

[0019] Figure 2 It is an internal structure schematic view of the bolt capacitor appearance detection device in the preferred embodiment of the utility model Figure One ;

[0020] Figure 3 It is an internal structure schematic view of the bolt capacitor appearance detection device in the preferred embodiment of the utility model Figure Two ;

[0021] Figure 4 It is a top view of the bolt capacitor appearance detection device in the preferred embodiment of the utility model;

[0022] Figure 5 It is a structure schematic view of the side appearance detection mechanism in the preferred embodiment of the utility model;

[0023] Figure 6 It is a structure schematic view of the feeding mechanism in the preferred embodiment of the utility model.

[0024] Label: 1, rack; 2, feeding mechanism; 201, first feeding transmission belt; 202, second feeding transmission belt; 203, feeding reversing clamp group; 3, first transmission belt; 4, discharging mechanism; 401, discharging transplanting piece; 402, double-row conveying line; 5, bottom appearance detection mechanism; 6, turnover mechanism; 7, second transmission belt; 8, transfer mechanism; 9, side appearance detection mechanism; 10, third transmission belt; 11, top appearance detection mechanism; 12, labeling mechanism; 13, label pressing product mechanism; 14, label detection mechanism; 15, defective product conveying assembly; 16, printing mechanism; 17, label reversing mechanism; 18, control cabinet. DETAILED DESCRIPTION

[0025] The technical solutions in the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0026] Referring to Figures 1-6 The preferred embodiment of the utility model discloses a bolt capacitor appearance detection device, which comprises a rack 1, a feeding mechanism 2 is installed on the rack 1, a first transmission belt 3 is arranged at the output end of the feeding mechanism 2, a discharging mechanism 4 is arranged at the output end of the first transmission belt 3, a bottom appearance detection mechanism 5 is arranged on the discharging mechanism 4, a turnover mechanism 6 is arranged at the output end of the bottom appearance detection mechanism 5, a second transmission belt 7 is arranged at the output end of the turnover mechanism 6, a transfer mechanism 8 is arranged at the output end of the second transmission belt 7, a side appearance detection mechanism 9 is arranged at the conveying end of the transfer mechanism 8, a third transmission belt 10 is arranged at the output end of the side appearance detection mechanism 9, a top appearance detection mechanism 11, a labeling mechanism 12, a label pressing product mechanism 13 and a label detection mechanism 14 are sequentially arranged on the third transmission belt 10, so that multiple orientation detection of products can be realized, the problems in manual detection and traditional automatic appearance detection are solved, the problems of low manual operation efficiency and low accuracy of traditional automatic appearance detection are overcome, continuous and uninterrupted transmission of bolt capacitors can be realized through the turnover mechanism and multiple transmission belts, high-speed and efficient appearance detection is realized, the detection accuracy and detection efficiency are effectively improved, manpower is reduced, costs are reduced, and product quality is improved.

[0027] As the preferred embodiment of the utility model, the feeding mechanism 2 can further comprise a first feeding transmission belt 201, the output end of the first feeding transmission belt 201 is provided with a second feeding transmission belt 202, the output end of the second feeding transmission belt 202 is provided with a feeding reversing clamp group 203, and the output end of the feeding reversing clamp group 203 is connected with the first transmission belt 3. In this way, automatic feeding of bolt capacitors is realized, and the working intensity of workers is effectively reduced.

[0028] In the embodiment, the discharging mechanism 4 comprises a discharging and transplanting element 401, the bottom of the discharging and transplanting element 401 is provided with a double-row conveying line 402, the bottom appearance detection mechanism 5 is located above the double-row conveying line 402; and the discharging and transplanting element 401 comprises a support frame installed on the rack 1, a servo motor one is connected to the support frame, the output end of the servo motor is provided with a screw rod module, a drag chain is movably connected to the screw rod module, a connecting element is connected to the drag chain, a cylinder is installed on the connecting element, a servo motor two is connected to the cylinder, and a clamping gripper is arranged at the output end of the servo motor two. Thus, the automatic transfer of the bolt capacitor is realized.

[0029] In the embodiment, the bottom appearance detection mechanism 5, the side appearance detection mechanism 9, the top appearance detection mechanism 11 and the label detection mechanism 14 all comprise a camera, which is installed on the top or side of the rack. Thus, the bolt capacitor can be detected in multiple directions, and many problems of manual detection and traditional automatic appearance detection are solved, and the problems of low efficiency of manual operation and low accuracy of traditional automatic appearance detection are overcome.

[0030] In the embodiment, the second conveying belt 7 and the third conveying belt 10 are provided with a plurality of defective product conveying assemblies 15 corresponding to the bottom appearance detection mechanism 5, the side appearance detection mechanism 9, the top appearance detection mechanism 11 and the label detection mechanism 14, the defective product conveying assembly comprises a cylinder, the output end of the cylinder is provided with a defective product conveying belt, and the cylinder and the defective product conveying belt are respectively located on the left and right sides of the second conveying belt 7. Thus, when the defective products are detected by the bottom appearance detection mechanism 5, the side appearance detection mechanism 9, the top appearance detection mechanism 11 and the label detection mechanism 14, the defective products are pushed to the defective product conveying belt by starting the cylinder, and the good products continue to be conveyed downward, so that the automatic detection of the bolt capacitor is realized.

[0031] In the embodiment, the transfer mechanism 8 comprises a slide rail installed on the rack 1, a clamping gripper two is installed on the slide rail, a bearing element for loading the bolt capacitor is arranged below the clamping gripper two, a rotating element is installed at the bottom of the bearing element, and the bearing element corresponds to the side appearance detection mechanism 9. Thus, the detection of the side appearance of the bolt capacitor can be realized.

[0032] In the embodiment, the input end of the labeling mechanism 12 is provided with a printing mechanism 16 matched therewith, the output end of the labeling mechanism 12 is provided with a labeling reversing mechanism 17, the labeling mechanism 12 and the labeling reversing mechanism 17 are arranged on both sides of the third conveying belt 10, the printing mechanism 16 and the product pressing and labeling mechanism 13 are arranged on both sides of the third conveying belt 10, and the printing mechanism 16 and the labeling mechanism 12 are located on the same side of the third conveying belt 10. Thus, the automatic labeling of the qualified products is realized, and the subsequent assembly is facilitated.

[0033] In the embodiment, the control cabinet 18 is further included, the control mechanism is installed in the control cabinet 18, the control mechanism is electrically connected with the bottom appearance detection mechanism 5, the side appearance detection mechanism 9, the top appearance detection mechanism 11, the labeling mechanism 12, the product pressing and labeling mechanism 13 and the label detection mechanism 14, and is used for controlling and acquiring the working information of the bottom appearance detection mechanism 5, the side appearance detection mechanism 9, the top appearance detection mechanism 11, the labeling mechanism 12, the product pressing and labeling mechanism 13 and the label detection mechanism 14. Thus, the multi-directional, full-automatic and uninterrupted continuous appearance detection of the bolt capacitor is realized, the detection accuracy and the detection efficiency are effectively improved, the manpower is reduced, the cost is reduced, and the product quality is improved.

[0034] The working principle of the utility model is: through starting the control mechanism, the working of each mechanism on the rack 1 is controlled, wherein the bottom appearance detection mechanism 5, the side appearance detection mechanism 9, the top appearance detection mechanism 11 and the label detection mechanism 14 respectively perform multi-directional, full-automatic and uninterrupted continuous appearance detection on the bottom, side, top and label of the bolt capacitor, the detection accuracy and the detection efficiency are effectively improved, the manpower is reduced, the cost is reduced, and the product quality is improved.

[0035] Without conflict, the skilled in the art can freely combine and superimpose the additional technical features.

[0036] It can be understood that the utility model is described through some embodiments, and the skilled in the art knows that various changes or equivalent replacements can be made to these features and embodiments without departing from the spirit and scope of the utility model. In addition, under the guidance of the utility model, these features and embodiments can be modified to adapt to specific conditions and materials without departing from the spirit and scope of the utility model. Therefore, the utility model is not limited by the specific embodiments disclosed here, and all embodiments falling within the scope of the claims of the application belong to the range protected by the utility model.

Claims

1. A bolt capacitor appearance inspection device, characterized in that: The device includes a frame on which a feeding mechanism is mounted. The output end of the feeding mechanism is provided with a first conveyor belt, and the output end of the first conveyor belt is provided with a discharging mechanism. The discharging mechanism is provided with a bottom appearance inspection mechanism, and the output end of the bottom appearance inspection mechanism is provided with a flipping mechanism. The output end of the flipping mechanism is provided with a second conveyor belt, and the output end of the second conveyor belt is provided with a transfer mechanism. The conveying end of the transfer mechanism is provided with a side appearance inspection mechanism, and the output end of the side appearance inspection mechanism is provided with a third conveyor belt. The third conveyor belt is sequentially provided with a top appearance inspection mechanism, a labeling mechanism, a label pressing mechanism, and a label inspection mechanism.

2. The bolt capacitance appearance inspection device according to claim 1, characterized in that: The feeding mechanism includes a first feeding conveyor belt, and a second feeding conveyor belt is provided at the output end of the first feeding conveyor belt. A feeding reversing clamp group is provided at the output end of the second feeding conveyor belt, and the output end of the feeding reversing clamp group is connected to the first conveyor belt.

3. The bolt capacitance appearance inspection device according to claim 1, characterized in that: The unloading mechanism includes an unloading and transplanting component, the bottom of which is provided with a double-row conveyor line, and the bottom appearance inspection mechanism is located above the double-row conveyor line; the unloading and transplanting component includes a support frame mounted on the frame, a servo motor 1 connected to the support frame, a lead screw module provided at the output end of the servo motor, a drag chain movably connected to the lead screw module, a connector connected to the drag chain, a cylinder mounted on the connector, a second servo motor 2 connected to the cylinder, and a clamp provided at the output end of the second servo motor.

4. The bolt capacitance appearance inspection device according to claim 1, characterized in that: The bottom appearance inspection mechanism, the side appearance inspection mechanism, the top appearance inspection mechanism, and the label inspection mechanism all include cameras, which are installed on the top and / or side of the frame.

5. The bolt capacitance appearance inspection device according to claim 1, characterized in that: The second and third conveyor belts are provided with several defective product conveying assemblies on their sides, and the defective product conveying assemblies correspond to the bottom appearance inspection mechanism, the side appearance inspection mechanism, the top appearance inspection mechanism, and the label inspection mechanism.

6. The bolt capacitance appearance inspection device according to claim 5, characterized in that: The defective product conveying assembly includes a cylinder, and the output end of the cylinder is provided with a defective product conveyor belt. The cylinder and the defective product conveyor belt are located on the left and right sides of the second conveyor belt, respectively.

7. The bolt capacitance appearance inspection device according to claim 1, characterized in that: The transfer mechanism includes a slide rail mounted on the frame, a clamp two mounted on the slide rail, a carrier for loading bolt capacitors below the clamp two, a rotating component mounted at the bottom of the carrier, and the carrier corresponding to the side appearance inspection mechanism.

8. The bolt capacitance appearance inspection device according to claim 1, characterized in that: The labeling mechanism has a matching printing mechanism at its input end and a labeling reversing mechanism at its output end. The labeling mechanism and the labeling reversing mechanism are arranged on both sides of the third conveyor belt.

9. The bolt capacitance appearance inspection device according to claim 8, characterized in that: The printing mechanism and the labeling mechanism are arranged on both sides of the third conveyor belt, and the printing mechanism and the labeling mechanism are located on the same side of the third conveyor belt.

10. The bolt capacitance appearance inspection device according to claim 1, characterized in that: It also includes a control cabinet, which houses a control mechanism that is electrically connected to the side appearance inspection mechanism, the top appearance inspection mechanism, the labeling mechanism, the label pressing mechanism, and the label inspection mechanism. The control mechanism is used to control and acquire the working information of the side appearance inspection mechanism, the top appearance inspection mechanism, the labeling mechanism, the label pressing mechanism, and the label inspection mechanism.

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