Special series connection device for withstand voltage test

Abstract

The utility model discloses a special series connection device for a withstand voltage test, which belongs to the technical field of the special series connection device for the withstand voltage test, and comprises a power cable main body and ten alligator clips, the five insulated wire cores are respectively a yellow insulated wire core, a green insulated wire core, a red insulated wire core, a blue insulated wire core and a black insulated wire core, and insulators and conductors are stripped from two ends of the five insulated wire cores and are fixedly connected with the ten alligator clips respectively. According to the utility model, through the arrangement of the power cable main body and the ten alligator clips which are produced by a special process, multiple coils of cables can be connected in series through the series connection device for a withstand voltage test, the test time is shortened, the labor intensity is reduced, the detection efficiency is improved on the premise that the product quality is not influenced, and the series connection device is convenient to use and disassemble, firm in series connection and not easy to fall off; and the serial connection device can be repeatedly used, and is convenient to use and easy to store.

Description

Technical Field

[0001] This utility model relates to the technical field of series connection devices for pressure resistance testing, specifically a series connection device for pressure resistance testing. Background Technology

[0002] The withstand voltage test of power cables is a crucial step in cable quality inspection and an important routine test that plays an indispensable role in factory production. However, when faced with a large number of cables to be tested, conducting withstand voltage tests on each one individually would undoubtedly consume a significant amount of valuable time, posing a substantial challenge to product delivery cycles. For example, testing three reels of five-core power cables individually would require a total of 45 minutes, and this is only the withstand voltage test time; the reversing operation during the process also consumes a considerable amount of time.

[0003] In the existing technology, since there is no series connection device, each cable reel is an individual and needs to undergo a separate withstand voltage test. If each cable reel undergoes a withstand voltage test separately, the test time will double, affecting production efficiency and increasing workload. If the cables are simply connected in series, problems such as unreliable connection, time-consuming and labor-intensive connection, and inconvenient disassembly may occur. Utility Model Content

[0004] The purpose of this invention is to provide a dedicated series connection device for pressure resistance testing, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a series connection device for withstand voltage testing, comprising a power cable body and ten alligator clips. The power cable body comprises five insulated cores, namely a yellow insulated core, a green insulated core, a red insulated core, a blue insulated core, and a black insulated core. Both ends of the five insulated cores are stripped of insulator and conductor and are respectively fixedly connected to the ten alligator clips.

[0006] As a further improvement of this utility model, the connection between the insulated wire core and the alligator clip is fixed by soldering, and an insulating tape or sleeve is applied to the outside for insulation protection.

[0007] As a further improvement of this utility model, the conductor of the main body of the power cable is made of 189 strands of 0.20mm single wires of Class 6 conductor, the average insulation thickness is 1.0mm, and the thinnest sheath thickness is 1.60mm.

[0008] As a further improvement of this utility model, the alligator clip is made of pure copper metal.

[0009] As a further scheme of the utility model: wherein, the power cable main part adopts the model YJRV 0.6 / 1kV 5x6 of special process production.

[0010] As a further scheme of the utility model: wherein, the both ends of five insulation wire cores are stripped off insulator and conductor and are fixedly connected with ten crocodile clamps respectively.

[0011] Compared with the prior art, the utility model has the beneficial effects that:

[0012] The utility model discloses a power cable test device, including power cable main part and ten crocodile clamps, the both ends of five insulation wire cores of power cable main part are stripped off insulator and conductor and are fixedly connected with ten crocodile clamps respectively, and the conductor of power cable main part is connected with the conductor of crocodile clamp through the hole winding and then tin soldering. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is the structural schematic diagram of the utility model;

[0014] Figure 2 It is the structural schematic diagram of the utility model; Figure 1 It is the enlarged structure schematic diagram of the place A of the utility model;

[0015] Figure 3 It is the three-dimensional structure schematic diagram of the crocodile clamp of the utility model;

[0016] The corresponding relationship between the various figure marks and the component names in the drawing is as follows:

[0017] 1, power cable main part; 101, yellow insulation wire core; 102, green insulation wire core; 103, red insulation wire core; 104, blue insulation wire core; 105, black insulation wire core; 2, crocodile clamp. DETAILED DESCRIPTION

[0018] Please refer to Figures 1 to 3The utility model discloses a special series connection device of withstand voltage test, including electric power cable main body 1 and ten crocodile clamp 2, the electric power cable main body 1 of special technology production, series connection is the cable of same voltage grade, can also repeatedly carry out series connection work while meeting standard requirement and carrying out withstand voltage test to each insulating interval, electric power cable main body 1 includes five insulating wire cores, is yellow insulating wire core 101, green insulating wire core 102, red insulating wire core 103, blue insulating wire core 104 and black insulating wire core 105 respectively, cable insulation color is conventional color yellow green red blue black, series connection line color and electric power cable color are consistent, convenient connection and use, the both ends of five insulating wire cores are stripped out insulator and conductor and are fixedly connected with ten crocodile clamp 2 respectively, the conductor between crocodile clamp 2 and electric power cable main body 1 passes through the hole and is wound and then carries out tinning and is connected, make its contact firm, crocodile clamp 2 is not easy to fall off, when the device works, can carry out the series connection of more than ten cable reels in the capacity allowable range of withstand voltage instrument, greatly improve work efficiency, the special crocodile clamp 2 is firm in use, good conductivity, high safety, the unique occlusal force of crocodile clamp 2 is not easy to fall off after being clamped on the conductor, plays an important role in the effective series connection between electric power cable main body 1 and conductor, after withstand voltage test is completed, then the device can be easily taken down and is uniformly hung and is stored, and use and take are very convenient and fast.

[0019] As Figure 2 Shown: the connecting part of insulating wire core and crocodile clamp 2 is fixed with soldering tin, is connected firm, and is externally provided with insulating tape or sleeve and is insulated and protected, improves the insulation protection effect.

[0020] As Figure 1 Shown: the conductor of electric power cable main body 1 adopts six kinds of conductor to be 189 0.20mm monofilament stranded, and the average thickness of insulation is 1.0mm, and the thinnest thickness of sheath is 1.60mm, and the alteration of conductor structure greatly improves the demand of this device in the shuttle series connection between each cable reel, and the thickening of insulation and sheath improves the service life and safety of the device.

[0021] As Figure 3As shown: Crocodile clip 2 adopts pure copper metal material member, which is more common in the market, and has excellent conductivity: pure copper material has good conductivity, which can ensure the stability and efficiency of current transmission, and is suitable for various electrical testing and connection needs, pure copper crocodile clip is made of high-quality steel material, processed through multiple processes, stable structure, smooth and delicate surface, good corrosion resistance and durability, longer service life, built-in spring structure provides stable clamping force, ensures that the wire is not easy to fall off during connection. The sheath design increases the safety of the user, avoids the risk of accidental electric shock, is suitable for power supply testing, circuit testing and signal measurement in various scenes, provides small, medium and large size clamps of different sizes, adapts to different thickness of wires and leads, and the design makes it easy and fast to clamp and release the wire, and is compatible with various test instruments and equipment, improving the versatility.

[0022] As shown in Figure 1 : The power cable body 1 adopts a special process to produce a model YJRV 0.6 / 1kV 5x6 power cable.

[0023] As shown in Figure 1 : The two ends of the five insulated cores are stripped of the insulator and conductor and are fixedly connected with the ten crocodile clips 2, respectively, to ensure the effect of power connection.

[0024] Working principle: when the device works, the YJRV 0.6 / 1kV 5x6 power cable body 1 produced by a special process, the two ends of the five insulated cores are stripped of the insulator and conductor and are fixedly connected with the ten crocodile clips 2, respectively, the crocodile clip 2 and the conductor of the power cable body 1 are connected through perforation winding and then tinned, so that the contact is firm, the crocodile clip 2 is not easy to fall off, and the same voltage grade cable is connected in series. While meeting the standard requirements for each insulation resistance test, it can also repeatedly perform series connection work. Within the allowable range of the capacity of the voltage tester, more than ten cables can be connected in series at a time, greatly improving the work efficiency. The special crocodile clip 2 is firm, has good conductivity and high safety, the unique biting force of the crocodile clip 2 makes it not easy to fall off after being clamped on the conductor, which plays an important role in effectively connecting the power cable body 1 and the conductor in series. After the withstand voltage test is completed, the device can be easily removed and then uniformly hung for storage, which is very convenient and fast to use and take.

[0025] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A series connection device for withstand voltage testing, comprising a power cable body (1) and ten alligator clips (2), characterized in that, The main body (1) of the power cable includes five insulated wire cores, namely yellow insulated wire core (101), green insulated wire core (102), red insulated wire core (103), blue insulated wire core (104) and black insulated wire core (105), and the two ends of the five insulated wire cores are respectively fixedly connected to ten alligator clips (2).

2. The series connection device for withstand pressure testing according to claim 1, characterized in that, The connection between the insulated wire core and the alligator clip (2) is fixed by soldering, and an insulating tape or sleeve is applied to the outside for insulation protection.

3. The series connection device for withstand pressure testing according to claim 1, characterized in that, The conductor of the main body (1) of the power cable is made of 189 strands of 0.20mm single wires of Class 6 conductor, with an average insulation thickness of 1.0mm and a minimum sheath thickness of 1.60mm.

4. The series connection device for withstand pressure testing according to claim 1, characterized in that, The alligator clip (2) is made of pure copper metal.

5. The series connection device for withstand pressure testing according to claim 1, characterized in that, The main body (1) of the power cable adopts a power cable of model YJRV 0.6 / 1kV 5× 6.

6. The series connection device for withstand pressure testing according to claim 1, characterized in that, Both ends of the five insulated wire cores are stripped of insulator and conductor and fixedly connected to ten alligator clips (2).

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