Pulse laser device in industrial CR

By designing a dustproof and cleaning structure in the pulsed laser device, the problem of dust adhesion on the detection lens was solved, achieving high-precision detection results.

CN224081538UActive Publication Date: 2026-04-03JIANGSU DIYE TESTING TECH CO LTD
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Patent Information

Application Number
CN202520655949.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2026-04-03
Estimated Expiration
2035-04-09

AI Technical Summary

Technical Problem

When existing industrial CR inspection equipment is used for a long time, dust tends to accumulate on the surface of the inspection lens, which affects the inspection accuracy.

Method used

A pulsed laser device including a dustproof component and a cleaning component was designed. The dustproof component, driven by an air pump and a servo motor, blows air to prevent dust from adhering to the lens, and the cleaning component cleans the lens by air jets to prevent dust from adhering.

Benefits of technology

It effectively prevents dust from adhering, keeps the inspection lens clean, and improves inspection accuracy and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pulse laser device in industrial CR, comprising a conveyer belt, the top of the conveyer belt is provided with a support frame used for detection, the support frame is internally provided with an adjusting mechanism used for movement, and the adjusting mechanism is internally provided with a detection mechanism; by means of the arrangement of the detection mechanism, when the laser detector detects an electronic component, an air pump can work to inflate the interior of the first shell, and when gas enters the interior of the first shell, the gas is injected into the interior of the second shell by means of communication of a rotary connecting piece and the second shell, so that the detection efficiency is improved. The laser detector is arranged in the dustproof part, air is blown to the detection lens of the laser detector through the first spray head, the second servo motor works to drive the gear to rotate while the first spray head blows air, the second shell is driven to rotate through meshing connection of the gear and the gear ring, and the dustproof effect of the dustproof part is further improved.
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Description

Technical Field

[0001] This utility model relates to the field of CR detection technology, specifically a pulsed laser device for industrial CR. Background Technology

[0002] With the development of computer technology and digital imaging technology, industrial CR inspection systems gradually emerged and began to be applied in the late 20th century. These systems replace traditional film with imaging plates, which absorb and store X-ray energy. The stored energy is then converted into digital signals by laser scanning and other methods, which are then processed and displayed by a computer, greatly improving inspection efficiency and image quality.

[0003] In industrial CR inspection systems, the CR system mainly uses an imaging plate (IP plate) to receive X-rays and record information about the object being inspected. When the X-rays penetrate the object, they leave a latent image on the IP plate. The main function of the pulsed laser device is to scan and excite the already exposed IP plate. The pulsed laser emits a laser beam of specific wavelength and energy, which shines on the IP plate, causing the energy stored in the IP plate due to X-ray exposure to be released in the form of visible light. This process is called photoexcitation luminescence (PSL). Subsequently, this visible light is collected by a special photodetector and converted into an electrical signal. After a series of processing steps, a digital image is finally formed.

[0004] However, existing technologies still have significant shortcomings, such as:

[0005] In existing technologies, industrial CR inspection devices are used in various industries (such as aerospace, electronic components, or energy and power industries). When industrial CR inspection is used in the electronic components industry, it can detect the welding quality, packaging defects, and internal circuit connection of electronic components.

[0006] Currently, when pulsed laser devices are used for long-term testing, dust dispersed in the working environment can easily adhere to the surface of the testing lens. As time goes by, the dust continues to accumulate, which can have a significant impact on the testing accuracy. Utility Model Content

[0007] The purpose of this invention is to provide a pulsed laser device for industrial CR to solve the problems mentioned in the background art.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a pulsed laser device for industrial CR, comprising a conveyor belt, a support frame for detection mounted on the top of the conveyor belt, an adjustment mechanism for movement mounted inside the support frame, and a detection mechanism disposed inside the adjustment mechanism;

[0009] The detection mechanism includes a laser detector disposed inside the adjustment mechanism for detecting electronic components. The laser detector is provided with a second electric push rod on both sides of its bottom. The telescopic end of the second electric push rod is fixedly installed with a first housing. The first housing is sleeved on the surface of the laser detector and slidably connected to it.

[0010] The bottom of the first housing is equipped with a dustproof component for dust prevention;

[0011] The first housing contains a cleaning component for cleaning.

[0012] Preferably, the dustproof component includes a second housing disposed at the bottom of the first housing, the bottom of the first housing is connected to a rotating connector, the rotating connector passes through the second housing and extends into the interior of the second housing, and the second housing and the rotating connector are rotatably connected.

[0013] The bottom of the second housing is permeated with several first nozzles, and an air pump is installed on one side of the first housing. The air outlet of the air pump is connected to a double-ended connecting pipe, one end of which penetrates the first housing and extends into the interior of the first housing.

[0014] Preferably, a gear ring is mounted on the surface of the second housing, a second servo motor is mounted on one side of the first housing, and a gear is fixedly mounted on the output end of the second servo motor, wherein the gear and the gear ring are meshed together.

[0015] Preferably, the cleaning component includes a third housing that is installed through the first housing, a hollow rod is hinged to one side of the third housing, and a second nozzle is connected to one side of the hollow rod;

[0016] One end of the double-ended connecting pipe passes through the first housing and the third housing in sequence and extends into the interior of the third housing. The end of the double-ended connecting pipe located inside the third housing is connected to a flexible hose. One end of the flexible hose is connected to one side of the hollow rod. A third electric push rod is hinged to one side inside the third housing. The telescopic end of the third electric push rod is hinged to the bottom of one side of the hollow rod.

[0017] Preferably, the adjustment mechanism includes a fixed plate fixedly installed on the top inner side of the two support frames, and a first electric push rod is installed through the surface of the fixed plate, and a mounting bracket is fixedly installed on the telescopic end of the first electric push rod.

[0018] A first servo motor is mounted on one side of the mounting frame. The output end of the first servo motor passes through the mounting frame and extends to the inner side of the mounting frame. A lead screw is fixedly mounted on the output end of the first servo motor. One end of the lead screw is rotatably connected to the inner side wall of the mounting frame. A mounting plate is threaded onto the surface of the lead screw.

[0019] The laser detector is mounted through the surface of the mounting plate, and the fixed end of the second electric push rod is mounted through the bottom of the mounting plate.

[0020] Preferably, guide rails are fixedly installed on one side of each of the two support frames, and sliding grooves adapted to the guide rails are opened on both the front and rear sides of the mounting frame, and the mounting frame is slidably connected to the guide rails through the sliding grooves;

[0021] A strip-shaped hole is formed on the surface of one of the support frames, and the output end of the first servo motor is slidably connected to the strip-shaped hole.

[0022] Preferably, a slide rod is fixedly installed on one side inside the mounting bracket, and one end of the slide rod passes through the mounting plate and is slidably connected to the mounting plate.

[0023] Compared with the prior art, the beneficial effects of this utility model are:

[0024] 1. Utilizing the detection mechanism, when the laser detector is inspecting electronic components, the air pump can work to inflate the inside of the first housing. When the gas enters the inside of the first housing, it is injected into the inside of the second housing through the connection between the rotating connector and the second housing. The gas is then blown onto the detection lens of the laser detector through the first nozzle. At the same time as the first nozzle blows air, the second servo motor works to drive the gear to rotate. The meshing connection between the gear and the gear ring drives the second housing to rotate, further improving the dustproof effect of the dustproof component. This achieves the advantage of preventing dust from adhering to the detection lens of the laser detector.

[0025] 2. After the laser detector has been used for a period of time, the second electric push rod pushes the first housing and dustproof component, causing the cleaning component to move down to the bottom of the laser detector's detection lens. At the same time, the third electric push rod pushes the hollow rod, making it parallel to the laser detector's detection lens. The double-headed connecting pipe and hose then cause the second nozzle to spray air. As the second housing rotates, it drives the hollow rod to spray air at the laser detector's detection lens. This achieves air cleaning of the laser detector's detection lens, preventing dust from adhering to the lens and affecting the laser detector's detection accuracy. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the structure of this utility model;

[0027] Figure 2 This is a schematic diagram of the adjustment mechanism structure of this utility model;

[0028] Figure 3This is a schematic diagram of the detection mechanism structure of this utility model;

[0029] Figure 4 This is a cross-sectional view of the first housing of this utility model;

[0030] Figure 5 This is a cross-sectional view of the second housing of this utility model;

[0031] Figure 6 This is a schematic diagram of the cleaning component structure of this utility model.

[0032] In the diagram: 1. Conveyor belt; 2. Support frame; 3. Adjustment mechanism; 31. Fixed plate; 32. First electric push rod; 33. Mounting frame; 34. First servo motor; 35. Lead screw; 36. Mounting plate; 37. Guide rail; 38. Strip hole; 39. Slide rod; 4. Detection mechanism; 41. Laser detector; 42. Second electric push rod; 43. First housing; 44. Dustproof component; 441. Second housing; 442. Rotating connector; 443. First nozzle; 444. Air pump; 445. Double-ended connecting pipe; 446. Gear ring; 447. Second servo motor; 448. Gear; 45. Cleaning component; 451. Third housing; 452. Hollow rod; 453. Second nozzle; 454. Hose; 455. Third electric push rod. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Example 1:

[0035] Please see Figures 1-6 This utility model provides a technical solution: a pulsed laser device in industrial CR, including a conveyor belt 1, a support frame 2 for detection installed on the top of the conveyor belt 1, an adjustment mechanism 3 for movement installed inside the support frame 2, and a detection mechanism 4 installed inside the adjustment mechanism 3.

[0036] The adjustment mechanism 3 includes a fixed plate 31 fixedly installed on the top inner side of the two support frames 2. A first electric push rod 32 is installed through the surface of the fixed plate 31. A mounting frame 33 is fixedly installed at the telescopic end of the first electric push rod 32. A first servo motor 34 is installed on one side of the mounting frame 33. The output end of the first servo motor 34 passes through the mounting frame 33 and extends to the inner side of the mounting frame 33. A lead screw 35 is fixedly installed at the output end of the first servo motor 34. One end of the lead screw 35 is rotatably connected to the inner side wall of the mounting frame 33. A mounting plate 36 is threadedly connected to the surface of the lead screw 35. A laser detector 41 is installed through the surface of the mounting plate 36, and the fixed end of the second electric push rod 42 is installed through the bottom of the mounting plate 36.

[0037] In this embodiment, when the detection mechanism 4 detects electronic components, the first electric push rod 32 can work to drive the mounting bracket 33 to descend, so as to drive the detection mechanism 4 to descend and detect the electronic components at close range. The first servo motor 34 can drive the lead screw 35 to rotate, and use the threaded connection with the mounting plate 36 to drive the mounting plate 36 and the detection mechanism 4 on its surface to move laterally, so as to avoid the detection mechanism 4 from having dead angles during detection, which would affect the detection accuracy.

[0038] Two support frames 2 are each fixedly mounted with guide rails 37 on one side of each other. The front and rear sides of the mounting frame 33 are provided with sliding grooves that are adapted to the guide rails 37. The mounting frame 33 is slidably connected to the guide rails 37 through the sliding grooves. A strip hole 38 is provided on the surface of one support frame 2. The output end of the first servo motor 34 is slidably connected to the strip hole 38.

[0039] In this embodiment, the mounting bracket 33 can maintain its stability during the up-and-down movement, avoiding the situation where the mounting bracket 33 deviates when moving down, which would affect the detection accuracy of the detection mechanism 4.

[0040] A slide rod 39 is fixedly installed on one side inside the mounting bracket 33. One end of the slide rod 39 passes through the mounting plate 36 and is slidably connected to the mounting plate 36.

[0041] In this embodiment, the stability of the mounting plate 36 can be maintained when it moves laterally, avoiding the situation where the mounting plate 36 rotates as the lead screw 35 rotates, which would affect the detection of the detection mechanism 4.

[0042] Example 2:

[0043] Based on Embodiment 1, this embodiment takes into account that although the electronic components can be detected by the detection mechanism 4 through Embodiment 1 alone, in actual use, dust dispersed in the working environment is easy to adhere to the surface of the detection lens, which affects the detection accuracy. Therefore, this embodiment uses the following structure to prevent and remove dust from the detection lens of the laser detector 41.

[0044] The testing mechanism 4 includes a laser detector 41 disposed inside the adjustment mechanism 3 for testing electronic components. A second electric push rod 42 is disposed on both sides of the bottom of the laser detector 41. A first housing 43 is fixedly mounted on the telescopic end of the second electric push rod 42. The first housing 43 is sleeved on the surface of the laser detector 41 and slidably connected to it. A dustproof component 44 is installed at the bottom of the first housing 43. A cleaning component 45 is installed inside the first housing 43. The dustproof component 44 includes components disposed at the bottom of the first housing 43. The second housing 441 has a rotating connector 442 connected to the bottom of the first housing 43. The rotating connector 442 passes through the second housing 441 and extends into the interior of the second housing 441. The second housing 441 and the rotating connector 442 are rotatably connected. Several first nozzles 443 are installed through the bottom of the second housing 441. An air pump 444 is installed on one side of the first housing 43. The air outlet of the air pump 444 is connected to a double-ended connecting pipe 445. One end of the double-ended connecting pipe 445 passes through the first housing 43 and extends into the interior of the first housing 43.

[0045] In this embodiment, the air pump 444 can work to inflate the interior of the first housing 43. When the gas enters the interior of the first housing 43, it is injected into the interior of the second housing 441 through the connection between the rotating connector 442 and the second housing 441. The gas is then blown onto the detection lens of the laser detector 41 through the first nozzle 443 to prevent dust from adhering to the detection lens of the laser detector 41.

[0046] A gear ring 446 is mounted on the surface of the second housing 441, and a second servo motor 447 is mounted on one side of the first housing 43. A gear 448 is fixedly mounted on the output end of the second servo motor 447, and the gear 448 and the gear ring 446 are meshed.

[0047] In this embodiment, while the first nozzle 443 blows air, the second servo motor 447 drives the gear 448 to rotate, and the meshing connection between the gear 448 and the gear ring 446 drives the second housing 441 to rotate, further improving the dustproof effect of the dustproof component 44.

[0048] The cleaning component 45 includes a third housing 451 that is installed through the first housing 43. A hollow rod 452 is hinged to one side of the third housing 451. A second nozzle 453 is connected to one side of the hollow rod 452. One end of a double-ended connecting pipe 445 passes through the first housing 43 and the third housing 451 in sequence and extends into the interior of the third housing 451. A hose 454 is connected to one end of the double-ended connecting pipe 445 inside the third housing 451. One end of the hose 454 is connected to one side of the hollow rod 452. A third electric push rod 455 is hinged to one side of the third housing 451. The telescopic end of the third electric push rod 455 is hinged to the bottom of one side of the hollow rod 452.

[0049] In this embodiment, the second electric push rod 42 pushes the first housing 43 and the dustproof component 44, causing the cleaning component 45 to move down to the bottom of the laser detector 41's detection lens. At the same time, the third electric push rod 455 pushes the hollow rod 452, making the hollow rod 452 parallel to the laser detector 41's detection lens. The double-ended connecting pipe 445 and the flexible hose 454 cause the second nozzle 453 to spray air. As the second housing 441 rotates, it drives the hollow rod 452 to spray air at the laser detector 41's detection lens, thereby cleaning the laser detector 41's detection lens with air.

[0050] Working principle: When the laser detector 41 is inspecting electronic components, the air pump 444 can work to inflate the inside of the first housing 43. When the gas enters the inside of the first housing 43, it is injected into the inside of the second housing 441 through the connection between the rotating connector 442 and the second housing 441. The gas is then blown onto the detection lens of the laser detector 41 through the first nozzle 443. At the same time as the first nozzle 443 blows air, the second servo motor 447 works to drive the gear 448 to rotate. The meshing connection between the gear 448 and the gear ring 446 drives the second housing 441 to rotate, further improving the dustproof effect of the dustproof component 44.

[0051] After the laser detector 41 has been in use for a period of time, the second electric push rod 42 pushes the first housing 43 and the dustproof component 44, causing the cleaning component 45 to move down to the bottom of the laser detector 41's detection lens. At the same time, the third electric push rod 455 pushes the hollow rod 452, making the hollow rod 452 parallel to the laser detector 41's detection lens. The double-headed connecting pipe 445 and the hose 454 cause the second nozzle 453 to spray air. As the second housing 441 rotates, it drives the hollow rod 452 to spray air at the laser detector 41's detection lens, thus cleaning the laser detector 41's detection lens.

[0052] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A pulsed laser device in an industrial CR, comprising a conveyor belt (1), the top of which is provided with a support frame (2) for detection, characterized in that: The inside of the support frame (2) is provided with an adjusting mechanism (3) for movement, and the inside of the adjusting mechanism (3) is provided with a detection mechanism (4); The detection mechanism (4) comprises a laser detector (41) arranged in the adjusting mechanism (3) and used for detecting electronic components, and second electric push rods (42) are arranged on both sides of the bottom of the laser detector (41), first housings (43) are fixedly installed at the telescopic ends of the second electric push rods (42), and the first housings (43) are sleeved on the surface of the laser detector (41) and are in sliding connection with the laser detector (41); The bottom of the first housing (43) is provided with a dustproof piece (44) for dust prevention; The inside of the first housing (43) is provided with a cleaning piece (45) for cleaning.

2. The pulsed laser device in industrial CR according to claim 1, wherein: The dustproof piece (44) comprises a second housing (441) arranged at the bottom of the first housing (43), the bottom of the first housing (43) is communicated with a rotating connecting piece (442), the rotating connecting piece (442) penetrates through the second housing (441) and extends into the inside of the second housing (441), and the second housing (441) and the rotating connecting piece (442) are in rotating connection; A plurality of first nozzles (443) are installed at the bottom of the second housing (441), a gas pump (444) is installed on one side of the first housing (43), a double-head connecting pipe (445) is communicated with the gas outlet end of the gas pump (444), one end of the double-head connecting pipe (445) penetrates through the first housing (43) and extends into the inside of the first housing (43), and the ().

3. The pulsed laser device in industrial CR as claimed in claim 2, wherein: A gear ring (446) is installed on the surface of the second housing (441), a second servo motor (447) is installed on one side of the first housing (43), a gear (448) is fixedly installed at the output end of the second servo motor (447), and the gear (448) and the gear ring (446) are in meshing connection.

4. The pulsed laser device in industrial CR as claimed in claim 2, wherein: The cleaning piece (45) comprises a third housing (451) installed in the inside of the first housing (43), a hollow rod (452) is hingedly connected to one side of the inside of the third housing (451), and a second nozzle (453) is installed in communication with one side of the hollow rod (452); One end of the double-head connecting pipe (445) penetrates through the first housing (43) and the third housing (451) in sequence and extends into the inside of the third housing (451), a hose (454) is communicated with one end of the double-head connecting pipe (445) located in the inside of the third housing (451), one end of the hose (454) is in communication with one side of the hollow rod (452), a third electric push rod (455) is hingedly connected to one side of the inside of the third housing (451), and the telescopic end of the third electric push rod (455) is hingedly connected to the bottom of one side of the hollow rod (452).

5. The pulsed laser device in industrial CR as claimed in claim 1, wherein: The adjusting mechanism (3) comprises a fixed plate (31) fixedly installed at the top of the inside of the two support frames (2), and a first electric push rod (32) is installed in penetration on the surface of the fixed plate (31), and a mounting frame (33) is fixedly installed at the telescopic end of the first electric push rod (32). One side of the mounting frame (33) is provided with a first servo motor (34), the output end of the first servo motor (34) penetrates the mounting frame (33) and extends to the inner side of the mounting frame (33), the output end of the first servo motor (34) is fixedly provided with a lead screw (35), one end of the lead screw (35) is rotatably connected with the inner side wall of the mounting frame (33), and the surface of the lead screw (35) is threadedly connected with a mounting plate (36); The laser detector (41) is mounted on the surface of the mounting plate (36), and the fixed end of the second electric push rod (42) is mounted on the bottom of the mounting plate (36).

6. The pulsed laser device in industrial CR as claimed in claim 5, wherein: The adjacent side of the two support frames (2) is fixedly provided with a guide rail (37), and the front and rear sides of the mounting frame (33) are provided with sliding grooves matched with the guide rail (37), and the mounting frame (33) is slidably connected with the guide rail (37) through the sliding grooves. The surface of one of the support frames (2) is provided with a strip-shaped hole (38), and the output end of the first servo motor (34) is slidably connected with the strip-shaped hole (38).

7. The pulsed laser device in industrial CR as claimed in claim 5, wherein: One side of the inside of the mounting frame (33) is fixedly provided with a sliding rod (39), one end of the sliding rod (39) penetrates the mounting plate (36) and is slidably connected with the mounting plate (36).