Magnetic separation device for efficiently separating vanadium titano-magnetite

By designing the feeding mechanism and washing components, the problem of uneven feeding in the vanadium-titanium magnetite sorting device was solved, improving the sorting effect and production efficiency, reducing concentrate residue, and realizing efficient utilization of resources.

CN224271495UActive Publication Date: 2026-05-26MIYI YUANTONG FERROTITANIUM
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
MIYI YUANTONG FERROTITANIUM
Filing Date
2025-06-10
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

The existing feeding structure of magnetic separation equipment for vanadium-titanium magnetite separation is difficult to adjust the feeding amount precisely, resulting in too much or too little feeding, which affects the separation effect and production efficiency, and increases costs.

Method used

A magnetic separator was designed, comprising a feeding mechanism, a stirring component, and a rinsing component. The feeding rate is adjusted by an electric telescopic rod, the stirring motor prevents sedimentation, and the rinsing component reduces concentrate residue, ensuring uniform feeding and effective separation.

Benefits of technology

It enables precise adjustment of the feed rate based on the actual screening conditions, improving the sorting effect and production efficiency, reducing concentrate residue, and avoiding resource waste.

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Abstract

The utility model discloses a magnetic separation device for efficiently separating vanadium titano-magnetite, which belongs to the technical field of vanadium titano-magnetite separation and is characterized by comprising a drum magnetic separator body, a feeding mechanism is arranged at the top of the drum magnetic separator body, and a flushing component is arranged on the front side of the drum magnetic separator body. The problems that an existing feeding structure for the vanadium titano-magnetite separation magnetic separation device is generally an inclined material guide plate, the feeding amount is difficult to accurately adjust according to the actual screening condition due to the simple design, when too much materials are supplied, a magnetic separation roller is difficult to fully separate a large amount of mineral materials in unit time, and the separation efficiency is low are solved. The problems that part of magnetic minerals cannot be effectively adsorbed, the recovery rate of concentrates is reduced, meanwhile, excessive mineral aggregates possibly cause equipment blockage and influence normal operation of a magnetic separation device, and when the quantity of supplied materials is too small, the processing capacity of a screening device cannot be fully utilized, the production efficiency is reduced, and the production cost is increased are solved.
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Description

Technical Field

[0001] This utility model relates to the field of vanadium-titanium magnetite beneficiation technology, and in particular to a magnetic separation device for efficient beneficiation of vanadium-titanium magnetite. Background Technology

[0002] Vanadium-titanium magnetite is an important mineral resource, whose main components include elements such as iron, vanadium, and titanium. Magnetic separation is a commonly used method in the beneficiation of vanadium-titanium magnetite, which separates the valuable minerals from the gangue minerals by utilizing the differences in the magnetic properties of the minerals.

[0003] The existing feeding structure of magnetic separation equipment for vanadium-titanium magnetite is usually an inclined guide plate. This simple design makes it difficult to accurately adjust the feeding amount according to the actual screening conditions. When too much material is fed, the magnetic separation drum cannot fully separate a large amount of ore per unit time, resulting in some magnetic minerals not being effectively adsorbed, reducing the recovery rate of concentrate. At the same time, too much ore may also cause equipment blockage, affecting the normal operation of the magnetic separation equipment. On the other hand, when too little material is fed, the processing capacity of the screening equipment is not fully utilized, which will reduce production efficiency and increase production costs.

[0004] Therefore, a magnetic separation device for efficient separation of vanadium-titanium magnetite is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a magnetic separation device for efficient separation of vanadium-titanium magnetite. This device solves the problem that the existing magnetic separation devices for vanadium-titanium magnetite typically use an inclined guide plate as the feeding structure. This simple design makes it difficult to accurately adjust the feeding amount according to the actual screening conditions. When too much material is fed, the magnetic separation drum cannot fully separate a large amount of ore per unit time, resulting in some magnetic minerals not being effectively adsorbed, reducing the recovery rate of the concentrate. At the same time, too much ore may also cause equipment blockage, affecting the normal operation of the magnetic separation device. On the other hand, when too little material is fed, the processing capacity of the screening device is not fully utilized, which will reduce production efficiency and increase production costs.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a magnetic separation device for efficient separation of vanadium-titanium magnetite, comprising a drum magnetic separator body, a feeding mechanism being provided on the top of the drum magnetic separator body, and a washing assembly being provided on the front side of the drum magnetic separator body;

[0007] The feeding mechanism includes a storage bin, the inner cavity of which is equipped with a stirring assembly. A feeding outlet is provided at the bottom of the front side of the storage bin, and the feeding outlet is located at the top of the magnetic separation drum of the drum magnetic separator body. A fixing plate is fixedly connected to the front side of the storage bin, and an electric telescopic rod is fixedly connected to the top of the fixing plate. The output rod of the electric telescopic rod passes through the fixing plate and is fixedly connected to an adjusting baffle that works in conjunction with the feeding outlet.

[0008] Preferably, the rinsing assembly includes a rinsing pipe, an external water pipe is connected to the right side of the rinsing pipe, and a rinsing nozzle is connected to the rear side of the rinsing pipe. The rinsing pipe and the rinsing nozzle are located in front of the magnetic separation drum of the drum magnetic separator body.

[0009] Preferably, fixing blocks are fixedly connected to both sides of the bottom of the rinsing pipe, and the bottom of the fixing blocks is fixedly connected to the frame of the drum magnetic separator body.

[0010] Preferably, the number of flushing nozzles is several, and they are evenly distributed on the rear side of the flushing pipe.

[0011] Preferably, the stirring assembly includes a stirring motor, which is fixedly connected to the right side of the storage silo, and the output shaft of the stirring motor is fixedly connected to a stirring shaft. The left side of the stirring shaft extends through to the left side of the storage silo, and both sides of the surface of the stirring shaft are rotatably connected to the inner wall of the storage silo through sealed bearings.

[0012] Preferably, stirring blades are fixedly connected to the surface of the stirring shaft, and the number of stirring blades is several and they are evenly distributed on the surface of the stirring shaft.

[0013] Preferably, support frames are fixedly connected to the bottom of both sides of the storage bin, and the bottom of the support frames is fixedly connected to the frame of the drum magnetic separator body.

[0014] Preferably, the top of the fixing plate has a through hole for use with the electric telescopic rod, and the output rod of the electric telescopic rod is slidably connected to the inner wall of the through hole.

[0015] Preferably, both sides of the top of the adjusting baffle are fixedly connected to limit guide rods, and the top of the limit guide rods extends through to the top of the fixed plate.

[0016] Preferably, the top of the fixing plate has sliding holes on both sides for use with the limiting guide rod, and the surface of the limiting guide rod is slidably connected to the inner wall of the sliding hole.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This application, through the setting of the feeding mechanism, can store the vanadium-titanium magnetite slurry that needs to be sorted, and can continuously feed the vanadium-titanium magnetite slurry to the magnetic separation drum of the drum magnetic separator body. Furthermore, the feeding amount can be precisely adjusted according to the actual screening conditions, avoiding the occurrence of excessive or insufficient feeding, ensuring that the magnetic separation device is always in the best working state, and effectively improving the sorting effect and production efficiency.

[0019] 2. By setting up a rinsing component, this application can wash off the concentrate adsorbed on the surface of the drum of the magnetic separator, reducing concentrate residue, improving concentrate collection rate, and avoiding waste of resources. Attached Figure Description

[0020] Figure 1 This is an overall structural diagram of the magnetic separation device for high-efficiency separation of vanadium-titanium magnetite according to this utility model.

[0021] Figure 2 In this utility model Figure 1 Top view of the structure;

[0022] Figure 3 This is an exploded structural diagram of the feeding mechanism in this utility model;

[0023] Figure 4 This is a structural diagram of the stirring assembly in this utility model;

[0024] Figure 5 This is a structural diagram of the rinsing component in this utility model.

[0025] In the diagram, 1. Drum magnetic separator body; 2. Feeding mechanism; 201. Storage bin; 202. Mixing assembly; 202a. Mixing motor; 202b. Mixing shaft; 202c. Mixing blades; 203. Feed outlet; 204. Fixing plate; 205. Electric telescopic rod; 206. Adjusting baffle; 3. Washing assembly; 301. Washing pipe; 302. External water pipe; 303. Washing nozzle; 304. Fixing block; 4. Support frame; 5. Through hole; 6. Limiting guide rod; 7. Sliding hole. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-5 The present invention provides the following technical solution:

[0028] A magnetic separation device for efficient separation of vanadium-titanium magnetite includes a drum magnetic separator body 1, a feeding mechanism 2 is provided on the top of the drum magnetic separator body 1, and a washing assembly 3 is provided on the front side of the drum magnetic separator body 1.

[0029] The feeding mechanism 2 includes a storage bin 201. The inner cavity of the storage bin 201 is equipped with a stirring assembly 202. A feeding outlet 203 is opened at the bottom of the front side of the storage bin 201. The feeding outlet 203 is located at the top of the magnetic separation drum of the drum magnetic separator body 1. A fixing plate 204 is fixedly connected to the front side of the storage bin 201. An electric telescopic rod 205 is fixedly connected to the top of the fixing plate 204. The output rod of the electric telescopic rod 205 passes through the fixing plate 204 and is fixedly connected to an adjusting baffle 206 that works in conjunction with the feeding outlet 203.

[0030] In this embodiment: by setting up a drum magnetic separator body 1, a feeding mechanism 2, and a washing component 3, during use, the drum magnetic separator body 1 can be used to sort vanadium-titanium magnetite. The feeding mechanism 2 can store the vanadium-titanium magnetite slurry to be sorted and can continuously feed the vanadium-titanium magnetite slurry to the magnetic separation drum of the drum magnetic separator body 1. The feeding amount can be precisely adjusted according to the actual screening conditions to avoid overfeeding or underfeeding, ensuring that the magnetic separation device is always in the best working state, effectively improving the sorting effect and production efficiency. The washing component 3 can wash off the concentrate adsorbed on the surface of the drum of the drum magnetic separator body 1, reducing concentrate residue, improving concentrate collection rate, and avoiding resource waste.

[0031] Specifically, such as Figure 1 , Figure 2 , Figure 5 As shown, the rinsing assembly 3 includes a rinsing pipe 301, an external water pipe 302 connected to the right side of the rinsing pipe 301, and a rinsing nozzle 303 connected to the rear side of the rinsing pipe 301. The rinsing pipe 301 and the rinsing nozzle 303 are located in front of the magnetic separation drum of the drum magnetic separator body 1.

[0032] Specifically, such as Figure 1 , Figure 5 As shown, fixing blocks 304 are fixedly connected to both sides of the bottom of the rinsing pipe 301, and the bottom of the fixing blocks 304 is fixedly connected to the frame of the drum magnetic separator body 1.

[0033] Specifically, such as Figure 1 , Figure 2 , Figure 5 As shown, there are several flushing nozzles 303, which are evenly distributed on the rear side of the flushing pipe 301.

[0034] In this embodiment: by setting up a flushing pipe 301, an external water pipe 302, a flushing nozzle 303, and a fixing block 304, in use, by connecting the external water pipe 302 to a water source, water enters the flushing pipe 301 from the external water pipe 302 and is then sprayed out through the flushing nozzle 303, which can wash off the concentrate adsorbed on the surface of the drum of the drum magnetic separator body 1, reduce the residue of concentrate, improve the collection rate of concentrate, and avoid waste of resources. The fixing block 304 can support and fix the flushing pipe 301.

[0035] Specifically, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, the stirring assembly 202 includes a stirring motor 202a, which is fixedly connected to the right side of the storage silo 201. The output shaft of the stirring motor 202a is fixedly connected to a stirring shaft 202b. The left side of the stirring shaft 202b extends through to the left side of the storage silo 201. Both sides of the surface of the stirring shaft 202b are rotatably connected to the inner wall of the storage silo 201 through sealed bearings.

[0036] Specifically, such as Figure 2 , Figure 3 , Figure 4 As shown, stirring blades 202c are fixedly connected to the surface of stirring shaft 202b. There are several stirring blades 202c, which are evenly distributed on the surface of stirring shaft 202b.

[0037] In this embodiment: by setting up a stirring motor 202a, a stirring shaft 202b, and stirring blades 202c, when in use, by starting the stirring motor 202a, the output shaft of the stirring motor 202a drives the stirring shaft 202b to rotate, and the stirring shaft 202b drives the stirring blades 202c to rotate. The rotation of the stirring blades 202c can stir the vanadium-titanium magnetite slurry in the storage bin 201, prevent the vanadium-titanium magnetite slurry from settling or stratifying, ensure the uniformity of the slurry concentration, and provide stable quality ore for the subsequent magnetic separation process.

[0038] Specifically, such as Figure 1 , Figure 2 , Figure 3 As shown, support frames 4 are fixedly connected to the bottom of both sides of the storage bin 201, and the bottom of the support frames 4 is fixedly connected to the frame of the drum magnetic separator body 1.

[0039] Specifically, such as Figure 3 As shown, the top of the fixed plate 204 is provided with a through hole 5 for use with the electric telescopic rod 205, and the output rod of the electric telescopic rod 205 is slidably connected to the inner wall of the through hole 5.

[0040] In this embodiment: the storage bin 201 can be supported and fixed by setting the support frame 4, and the output rod of the electric telescopic rod 205 can be extended and retracted by setting the through hole 5.

[0041] Specifically, such as Figure 1 , Figure 2 , Figure 3 As shown, both sides of the top of the adjusting baffle 206 are fixedly connected to limit guide rods 6, and the top of the limit guide rods 6 extends through to the top of the fixed plate 204.

[0042] Specifically, such as Figure 3 As shown, sliding holes 7 are provided on both sides of the top of the fixed plate 204 to cooperate with the limiting guide rod 6, and the surface of the limiting guide rod 6 is slidably connected to the inner wall of the sliding hole 7.

[0043] In this embodiment: by setting the limiting guide rod 6, the adjusting baffle 206 can be guided and limited, so that the adjusting baffle 206 can move up and down stably. By setting the sliding hole 7, the limiting guide rod 6 can pass through the fixed plate 204 to move up and down.

[0044] Working principle: During the separation of vanadium-titanium magnetite, the vanadium-titanium magnetite slurry to be separated is poured into the storage silo 201. Then, the stirring motor 202a is started, causing the output shaft of the stirring motor 202a to drive the stirring shaft 202b to rotate. The stirring shaft 202b drives the stirring blades 202c to rotate. The rotation of the stirring blades 202c can stir the vanadium-titanium magnetite slurry in the storage silo 201, preventing sedimentation and stratification of the vanadium-titanium magnetite slurry, ensuring uniform slurry concentration, and providing stable quality ore for the subsequent magnetic separation process. Then, the vanadium-titanium magnetite slurry flows through the feed outlet 203 to the magnetic separation drum of the drum magnetic separator body 1 for feeding. When the feed rate needs to be adjusted according to the actual magnetic separation and screening conditions, the electric telescopic rod 205 can be activated, causing the output rod of the electric telescopic rod 205 to move the adjusting baffle 206 up and down. When the feed rate needs to be increased, the output rod of the electric telescopic rod 205 retracts, the adjusting baffle 206 moves upward, and the feed outlet 203 increases. When the feed rate needs to be decreased, the output rod of the electric telescopic rod 205 extends, adjusting the feed outlet 203. The baffle 206 moves downward, reducing the feed outlet 203. This precisely controls the amount of ore flowing out of the feed outlet 203, ensuring that an appropriate amount of ore falls evenly onto the top of the magnetic separator drum of the drum magnetic separator body 1. Then, the magnetic separator drum of the drum magnetic separator body 1 begins to rotate under the drive of the drive device. Its internal magnetic system generates a magnetic field of specific intensity and distribution. When the vanadium-titanium magnetite slurry falls onto the magnetic separator drum, the magnetic minerals are adsorbed onto the surface of the magnetic separator drum under the action of the magnetic field force and are carried away as the magnetic separator drum rotates. Minerals that are not magnetic or have very weak magnetic properties are not affected by the magnetic field and slide directly off the magnetic separator drum, becoming tailings. When the magnetic separator drum containing magnetic minerals rotates to the position of the washing component 3, water is connected to the water source through the external water pipe 302, and then water enters the washing pipe 301 through the external water pipe 302 and is sprayed out through the washing nozzle 303. This washes off the concentrate adsorbed on the surface of the drum of the magnetic separator body 1, reducing concentrate residue, improving concentrate collection rate, and avoiding waste of resources.

[0045] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A magnetic separation device for efficient separation of vanadium titano-magnetite, comprising a drum magnetic separator body (1), characterized in that: The top of the drum magnetic separator body (1) is provided with a feeding mechanism (2), and the front side of the drum magnetic separator body (1) is provided with a rinsing assembly (3); The feeding mechanism (2) includes a storage bin (201), and a stirring assembly (202) is provided in the inner cavity of the storage bin (201). A feeding outlet (203) is provided at the bottom of the front side of the storage bin (201). The feeding outlet (203) is located at the top of the magnetic separation drum of the drum magnetic separator body (1). A fixing plate (204) is fixedly connected to the front side of the storage bin (201). An electric telescopic rod (205) is fixedly connected to the top of the fixing plate (204). The output rod of the electric telescopic rod (205) passes through the fixing plate (204) and is fixedly connected to an adjusting baffle (206) that works with the feeding outlet (203).

2. The magnetic separation device for efficient separation of vanadium-titanium magnetite according to claim 1, characterized in that: The rinsing assembly (3) includes a rinsing pipe (301), an external water pipe (302) is connected to the right side of the rinsing pipe (301), and a rinsing nozzle (303) is connected to the rear side of the rinsing pipe (301). The rinsing pipe (301) and the rinsing nozzle (303) are located in front of the magnetic separation drum of the drum magnetic separator body (1).

3. The magnetic separation device for efficient separation of vanadium titano-magnetite according to claim 2, characterized in that: Both sides of the bottom of the flushing pipe (301) are fixedly connected to fixing blocks (304), and the bottom of the fixing blocks (304) is fixedly connected to the frame of the drum magnetic separator body (1).

4. A magnetic separation device for high-efficiency separation of vanadium-titanium magnetite according to claim 2, characterized in that: The number of flushing nozzles (303) is several, and they are evenly distributed on the rear side of the flushing pipe (301).

5. A magnetic separation device for high-efficiency separation of vanadium-titanium magnetite according to claim 1, characterized in that: The stirring assembly (202) includes a stirring motor (202a), which is fixedly connected to the right side of the storage silo (201). The output shaft of the stirring motor (202a) is fixedly connected to a stirring shaft (202b). The left side of the stirring shaft (202b) extends through to the left side of the storage silo (201), and both sides of the surface of the stirring shaft (202b) are rotatably connected to the inner wall of the storage silo (201) through sealed bearings.

6. A magnetic separation device for high-efficiency separation of vanadium-titanium magnetite according to claim 5, characterized in that: The surface of the stirring shaft (202b) is fixedly connected with stirring blades (202c), and there are several stirring blades (202c) evenly distributed on the surface of the stirring shaft (202b).

7. A magnetic separation device for high-efficiency separation of vanadium-titanium magnetite according to claim 1, characterized in that: The bottom of both sides of the storage bin (201) is fixedly connected to a support frame (4), and the bottom of the support frame (4) is fixedly connected to the frame of the drum magnetic separator body (1).

8. A magnetic separation device for high-efficiency separation of vanadium-titanium magnetite according to claim 1, characterized in that: The top of the fixed plate (204) is provided with a through hole (5) for use with the electric telescopic rod (205), and the output rod of the electric telescopic rod (205) is slidably connected to the inner wall of the through hole (5).

9. A magnetic separation device for high-efficiency separation of vanadium-titanium magnetite according to claim 1, characterized in that: Limiting guide rods (6) are fixedly connected to both sides of the top of the adjusting baffle (206), and the top of the limiting guide rods (6) extends through to the top of the fixing plate (204).

10. A magnetic separation device for high-efficiency separation of vanadium-titanium magnetite according to claim 9, characterized in that: The top of the fixed plate (204) is provided with sliding holes (7) on both sides for use with the limiting guide rod (6), and the surface of the limiting guide rod (6) is slidably connected to the inner wall of the sliding hole (7).