A coconut meat crushing device for processing coconut juice beverages

Abstract

This utility model relates to a coconut meat crushing device for processing coconut juice beverages, including a casing with a feed inlet at the top and a crushing structure inside. The degree of material crushing is controlled by adjusting the gap between the crushing roller and the toothed plate. A guide plate is provided on one side of the feed inlet to prevent contact between the two, and a second guide plate is provided on the other side. When the bottom and top surface of the first guide plate are in close contact with the toothed plate, a 1mm gap remains between the crushing roller and the toothed plate. The crushing roller is mounted via a connecting shaft and bearing seat. The toothed plate is rotatably mounted via a mounting shaft and is connected to a sleeve on a U-shaped seat on the inner wall of the casing via an electric push rod. A motor on the side of the casing drives the toothed plate to rotate via a pulley structure. The material pushing structure at the bottom of the casing includes an arc-shaped feed pipe and a spiral conveyor frame, driven by the mounting shaft via a pulley structure to discharge the material. A filter screen and a drain pipe are installed inside the arc-shaped feed pipe for filtering and collecting coconut juice. This device can precisely control the degree of crushing, ensure stable equipment operation, and improve production efficiency.

Description

Technical Field

[0001] A coconut meat crushing device for processing coconut juice beverages. This utility model belongs to the field of coconut meat processing technology, specifically relating to the field of coconut meat crushing technology for processing coconut juice beverages. Background Technology

[0002] In the production and processing of coconut juice beverages, the crushing of coconut meat is one of the key steps. The degree of crushing directly affects the extraction efficiency and quality of the subsequent coconut juice. Currently, existing coconut meat crushing equipment has shortcomings in controlling the degree of crushing, making it difficult to precisely adjust the degree of crushing according to actual production needs. This results in uneven crushing of the coconut meat, affecting the quality and yield of the coconut juice. Furthermore, some crushing devices are prone to material accumulation and contact damage to crushing components during material conveying and processing, reducing the equipment's lifespan and production efficiency. Therefore, there is an urgent need for a coconut meat crushing device that can effectively control the degree of crushing and ensure stable equipment operation. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide a coconut meat crushing device for processing coconut juice beverages. This solves the problem that the coconut meat crushing device is insufficient in terms of crushing degree control, making it difficult to accurately adjust the crushing degree according to actual production needs, resulting in uneven crushing of coconut meat, which affects the quality and yield of coconut juice. At the same time, some crushing devices are prone to problems such as material accumulation and contact damage of crushing parts during material conveying and processing, which reduces the service life of the equipment and production efficiency.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A coconut meat crushing device for processing coconut juice beverages includes a housing, a feed inlet at the top of the housing, a crushing structure inside the housing, a crushing roller and a toothed plate inside the crushing structure, and the degree of crushing of the material can be controlled by adjusting the gap between the crushing roller and the toothed plate. A guide plate is provided on one side of the feed inlet to prevent the crushing roller and the toothed plate from contacting each other.

[0006] As a preferred technical solution of this utility model, a guide plate two is provided on the other side of the feed inlet, and a top surface is provided at the bottom end of the guide plate one corresponding to the position of the toothed plate. When the toothed plate and the top surface are in close contact, there is a gap of mm between the crushing roller and the toothed plate.

[0007] As a preferred embodiment of this utility model, one end of the crushing roller is equipped with a connecting shaft, the other end of the crushing roller is mounted on the housing via a bearing seat, the top end of the toothed plate is rotatably mounted inside the housing via a mounting shaft, and U-shaped seats are installed on the bottom end of the toothed plate and the inner wall of the housing, and sleeves are rotatably mounted on both U-shaped seats, and the two sleeves are connected by an electric push rod.

[0008] As a preferred embodiment of this utility model, a motor is mounted on the side of the housing, and the output shaft of the motor is connected to the mounting shaft through a pulley belt connection structure.

[0009] As a preferred technical solution of this utility model, the bottom end of the casing is provided with a pushing structure that can discharge the crushed material. The pushing structure includes an arc-shaped guide tube, and a spiral conveyor is installed inside the arc-shaped guide tube. One end of the spiral conveyor extends through and to the outer surface of the arc-shaped guide tube and is connected to the mounting shaft through a pulley belt connection structure two. The bottom end of the arc-shaped guide tube outside the casing is provided with a discharge port.

[0010] As a preferred embodiment of this utility model, a filter screen is installed at the bottom end of the arc-shaped guide tube inside the housing, and a drain pipe is installed at the bottom end of the arc-shaped guide tube corresponding to the position outside the filter screen.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: By adjusting the gap between the crushing roller and the toothed plate with an electric push rod, the degree of crushing of coconut meat can be precisely controlled to meet different production needs, improve the quality and yield of coconut juice beverages, and the setting of guide plate one and guide plate two, as well as the design of specific gaps, effectively prevent excessive contact between the crushing roller and the toothed plate, extend the service life of the equipment, and ensure the stable operation of the equipment. The design of the pushing structure and the filtering and collecting structure realizes the efficient conveying of crushed materials and the effective collection of coconut juice, improves production efficiency, and reduces material waste. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0013] Figure 2 This is a schematic diagram of the first cross-sectional structure of the present invention;

[0014] Figure 3 This is a schematic diagram of the second cross-sectional structure of the present invention;

[0015] Figure 4 This is a partial enlarged view of end A1 of this utility model;

[0016] 1-Machine casing; 2-Feed inlet; 21-Guide plate one; 22-Guide plate two; 23-Top surface; 3-Crushing structure; 31-Crushing roller; 32-Connecting shaft; 33-Bearing seat; 34-Mounting shaft; 35-Tooth plate; 36-U-shaped seat one; 37-Sleeve one; 38-Electric push rod; 4-Motor; 41-Pulley and belt connection structure one; 42-Pulley and belt connection structure two; 5-Pushing structure; 51-Arc-shaped guide pipe; 52-Spiral conveyor frame; 53-Discharge port; 54-Filter screen; 55-Drainage pipe. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-4 This utility model provides a technical solution:

[0019] A coconut meat crushing device for processing coconut juice beverages includes a housing 1, a feed inlet 2 at the top of the housing 1, a crushing structure 3 inside the housing 1, a crushing roller 31 and a toothed plate 35 inside the crushing structure 3, and the degree of crushing of the material can be controlled by adjusting the gap between the crushing roller 31 and the toothed plate 35. A guide plate 21 is provided on one side of the feed inlet 2 to prevent the crushing roller 31 and the toothed plate 35 from contacting each other.

[0020] On the other side of the feed inlet 2, there is a guide plate 22. The bottom end of the guide plate 21 is provided with a top surface 23 corresponding to the position of the toothed plate 35. When the toothed plate 35 is in close contact with the top surface 23, there is a 1mm gap between the crushing roller 31 and the toothed plate 35. The setting of this gap can ensure the effective crushing of coconut meat and prevent the crushing roller 31 and the toothed plate 35 from being damaged due to excessive contact.

[0021] One end of the crushing roller 31 is equipped with a connecting shaft 32, and the other end of the crushing roller 31 is mounted on the housing 1 through a bearing seat 33. The top end of the toothed plate 35 is rotatably mounted inside the housing 1 through a mounting shaft 34. U-shaped seats 36 are installed on the bottom end of the toothed plate 35 and the inner wall of the housing 1, and sleeves 37 are rotatably mounted on both U-shaped seats 36. The two sleeves 37 are connected by an electric push rod 38. By extending and retracting the electric push rod 38, the gap between the toothed plate 35 and the crushing roller 31 can be adjusted, thereby controlling the degree of crushing of the coconut meat.

[0022] A motor 4 is mounted on the side of the housing 1. The output shaft of the motor 4 is connected to the mounting shaft 34 through a pulley belt connection structure 41 to provide power for the rotation of the gear plate 35.

[0023] The bottom of the casing 1 is provided with a pushing structure 5 that can discharge the crushed material. The pushing structure 5 includes an arc-shaped guide tube 51. A spiral conveyor frame 52 is installed inside the arc-shaped guide tube 51. One end of the spiral conveyor frame 52 passes through and extends to the outer surface of the arc-shaped guide tube 51 and is connected to the mounting shaft 34 through a belt pulley connection structure 42. The bottom of the arc-shaped guide tube 51 outside the casing 1 is provided with a discharge port 53. The spiral conveyor frame 52 is rotated by the mounting shaft 34 to discharge the crushed material from the discharge port 53.

[0024] A filter screen 54 is installed at the bottom of the arc-shaped feed pipe 51 inside the casing 1, and a drain pipe 55 is installed at the bottom of the arc-shaped feed pipe 51 corresponding to the position outside the filter screen 54, which can filter and collect the coconut juice produced during the crushing process.

[0025] Equipment installation: Securely install the housing 1 in a suitable working position, connect the power line of the motor 4, ensure that all components are securely installed, and ensure that rotating parts such as connecting shafts and bearing seats rotate flexibly.

[0026] Material introduction: Coconut meat is introduced into the machine casing 1 through the feed inlet 2. The first guide plate 21 and the second guide plate 22 guide the coconut meat to enter the crushing structure 3 evenly.

[0027] Crushing degree adjustment: According to the required degree of coconut meat crushing, start the electric push rod 38 to adjust the gap between the toothed plate 35 and the crushing roller 31. When finer crushed particles are needed, reduce the gap; when coarser crushed particles are needed, increase the gap.

[0028] Crushing operation: Start motor 4. Motor 4 drives the mounting shaft 34 to rotate through the belt pulley and belt connection structure 41, which in turn causes the toothed plate 35 to rotate, cooperating with the crushing roller 31 to crush the coconut meat.

[0029] Material discharge: The mounting shaft 34 drives the screw conveyor frame 52 to rotate through the belt pulley and belt connection structure 42, and discharges the crushed material from the discharge port 53 of the arc-shaped guide pipe 51.

[0030] Coconut juice collection: The coconut juice produced during the crushing process is filtered through filter screen 54 and collected through drain pipe 55.

[0031] Equipment maintenance: Regularly check the operation of each component of the equipment, lubricate rotating parts, clean impurities on filter screen 54, and ensure normal operation of the equipment.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A coconut meat crushing device for processing coconut juice beverage, comprising a casing (1), a material guiding opening (2) is arranged at the top end of the casing (1), characterized in that: The casing (1) is provided with a crushing structure (3), and the crushing structure (3) is provided with a crushing roller (31) and a toothed plate (35). By adjusting the gap between the crushing roller (31) and the toothed plate (35), the degree of crushing of the material can be controlled. A guide plate (21) is provided on one side of the feed inlet (2) to prevent the crushing roller (31) and the toothed plate (35) from contacting each other. A guide plate two (22) is provided on the other side of the feed inlet (2). A top surface (23) is provided at the bottom end of the guide plate one (21) corresponding to the position of the toothed plate (35). When the toothed plate (35) and the top surface (23) are in close contact, there is a 1mm gap between the crushing roller (31) and the toothed plate (35). One end of the crushing roller (31) is equipped with a connecting shaft (32), and the other end of the crushing roller (31) is mounted on the housing (1) through a bearing seat (33). The top end of the toothed plate (35) is rotatably mounted inside the housing (1) through a mounting shaft (34). U-shaped seats (36) are installed on the bottom end of the toothed plate (35) and the inner wall of the housing (1), and sleeves (37) are rotatably mounted on both U-shaped seats (36), and the two sleeves (37) are connected by an electric push rod (38). The bottom of the housing (1) is provided with a pusher structure (5) that can discharge the crushed material. The pusher structure (5) includes an arc-shaped guide tube (51). A spiral conveyor frame (52) is installed inside the arc-shaped guide tube (51). One end of the spiral conveyor frame (52) passes through and extends to the outer surface of the arc-shaped guide tube (51) and is connected to the mounting shaft (34) through a belt pulley connection structure (42). The bottom of the arc-shaped guide tube (51) outside the housing (1) is provided with a discharge port (53). A filter screen (54) is installed at the bottom of the arc-shaped guide tube (51) inside the housing (1), and a drain pipe (55) is installed at the bottom of the arc-shaped guide tube (51) corresponding to the position outside the filter screen (54).

2. A coconut meat crushing device for processing coconut water beverage, according to claim 1, characterized in that: A motor (4) is mounted on the side of the housing (1), and the output shaft of the motor (4) is connected to the mounting shaft (34) through a pulley belt connection structure (41).

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