A super large hard alloy saw blade base tempering equipment
By employing a double-layer insulation layer and a circulating air system in the tempering equipment, combined with a modular push-pull plate structure, the problems of temperature inhomogeneity and high energy consumption of the ultra-large carbide saw blade substrate were solved, achieving temperature uniformity and equipment stability, reducing energy consumption and improving production efficiency.
Patent Information
- Application Number
- CN202521660519.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-06
- Publication Date
- 2026-07-07
- Estimated Expiration
- 2035-08-06
AI Technical Summary
The existing tempering device has a crude thermal cycling structure in the ultra-large carbide saw blade substrate, which leads to uneven temperature distribution, poor heat preservation performance, high energy consumption and long production cycle.
The system employs a double-layer insulation layer and a blower-driven circulating air system, combined with a modular push-pull plate and tension rod structure, to achieve precise temperature control and automatic clamping. In conjunction with a waste heat recovery system, it ensures temperature uniformity and equipment stability.
It achieves temperature uniformity and equipment stability in the ultra-large saw blade substrate, reduces energy consumption and improves production efficiency, and solves the problems of uneven temperature and high energy consumption in traditional equipment.
Smart Images
Figure CN224467853U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of tempering equipment, specifically relating to a tempering equipment for an ultra-large cemented carbide saw blade substrate. Background Technology
[0002] Tempering equipment is an industrial device used for medium- and low-temperature heat treatment (typically 150–650℃) of quenched metal workpieces. Through precise temperature control and long-term heat preservation, it eliminates internal stress in the workpiece, stabilizes the microstructure, and optimizes the balance between hardness and toughness, thereby improving the deformation resistance, fatigue strength, and operational safety of mechanical parts. It is a core piece of equipment in the metal heat treatment process of high-end manufacturing. In special applications such as ultra-large carbide saw blade substrates, customized hot air circulation systems and anti-deformation tooling are required to ensure the uniformity and dimensional stability of tempering for large, thin-walled workpieces.
[0003] Existing tempering devices generally suffer from a crude thermal circulation structure, resulting in uneven temperature distribution in the furnace and inconsistent heating of large workpieces, leading to fluctuations in material properties. They also suffer from poor insulation performance and low airflow organization efficiency, resulting in high energy consumption and long production cycles. The problem addressed by this device is how to achieve a more uniform temperature distribution while improving insulation performance. Utility Model Content
[0004] To address the problems mentioned in the background art, this utility model provides an ultra-large cemented carbide saw blade substrate tempering device, which solves the problem of how to make the temperature distribution more uniform while increasing the heat preservation performance.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a tempering device for an ultra-large carbide saw blade substrate, comprising a main body box, a sealing frame fixedly installed on the front of the main body box, a movable shaft movably installed on the right side of the sealing frame, an external box door movably installed on the surface of the movable shaft, a protective box fixedly installed on the top of the main body box, a blower fixedly installed inside the protective box, a first diverter pipe fixedly installed at the outlet of the blower, an inlet pipe fixedly installed on the left side of the first diverter pipe, an inlet fixedly installed at the bottom of the inlet pipe, and an inlet for the blower. A return air port is fixedly installed, and a return air pipe is fixedly installed on the left side of the return air port. An isolation layer is fixedly installed inside the main body box, and an electric heating element is fixedly installed inside the isolation layer. A fixing plate is fixedly installed on the bottom of the inner wall of the main body box. A hole is opened on the right side surface of the fixing plate, and a tension rod is movably installed inside the hole. A push-pull plate is fixedly installed on the right side of the tension rod, and a first reinforcing plate is fixedly installed on the left side of the tension rod. A return spring is installed on the outside of the push-pull plate and is fixedly connected to the fixing plate. A second reinforcing plate is fixedly installed inside the left side of the fixing plate.
[0006] Preferably, a handle is fixedly installed on the right side of the outer door, and the handle is cylindrical in shape, thicker at the top and thinner at the bottom.
[0007] Preferably, an inner door is fixedly installed on the left side of the outer door, and a sealing ring is fixedly installed around the inner door.
[0008] Preferably, a second cover plate is installed on the top of the protective box, and a fixing screw is screwed onto the top of the second cover plate.
[0009] Preferably, a first insulation layer is fixedly installed inside the main body box, and a second insulation layer is fixedly installed inside the first insulation layer.
[0010] Preferably, a first cover plate is installed on the front side of the isolation layer, and rivets are riveted to the surface of the first cover plate.
[0011] Preferably, air guide plates are fixedly installed on both sides of the isolation layer, and the air guide plates are arc-shaped.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] This tempering equipment can achieve precise temperature control of the ultra-large saw blade substrate through a double-layer insulation layer and a blower-driven circulating air system (first branch pipe, air inlet pipe, and air return port), effectively improving temperature uniformity. The modular push-pull plate and tension rod structure, combined with a return spring for automatic clamping, ensures the long-term stability of the fixed plate while facilitating rapid maintenance of the device, thereby improving maintenance efficiency. The double insulation design combined with the waste heat recovery system reduces energy consumption and effectively solves the problems of deformation and excessive energy consumption during the tempering process of large saw blades. Attached Figure Description
[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0015] Figure 1 This is a first three-dimensional structural diagram of the present invention;
[0016] Figure 2 This is a second three-dimensional structural diagram of the present invention;
[0017] Figure 3 This is an internal sectional view of the sealing frame of this utility model;
[0018] Figure 4 This utility model Figure 3 Enlarged diagram of point A in the middle.
[0019] In the diagram: 1. Main body box; 2. Sealing frame; 3. External box door; 4. Sealing ring; 5. Inner box door; 6. Air inlet pipe; 7. First diversion pipe; 8. Air return pipe; 9. Isolation layer; 10. Air guide plate; 11. First cover plate; 12. Protective box; 13. Fixing screw; 14. Second cover plate; 15. Movable shaft; 16. Air inlet; 17. Air return port; 18. First insulation layer; 19. Second insulation layer; 20. Rivet; 21. Heating element; 22. Fixing plate; 23. Tension rod; 24. Push-pull plate; 25. Return spring; 26. First reinforcing plate; 27. Second reinforcing plate; 28. Handle. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-4 This utility model provides the following technical solution: a tempering device for an ultra-large carbide saw blade substrate, comprising a main body box 1, a sealing frame 2 fixedly installed on the front of the main body box 1, a movable shaft 15 movably installed on the right side of the sealing frame 2, an external box door 3 movably installed on the surface of the movable shaft 15, a protective box 12 fixedly installed on the top of the main body box 1, a blower fixedly installed inside the protective box 12, a first diverter pipe 7 fixedly installed at the outlet of the blower, an inlet pipe 6 fixedly installed on the left side of the first diverter pipe 7, an inlet port 16 fixedly installed at the bottom of the inlet pipe 6, and a return port 17 fixedly installed at the inlet of the blower. A return air pipe 8 is fixedly installed on the left side of the return air port 17. An isolation layer 9 is fixedly installed inside the main body box 1. An electric heating tube 21 is fixedly installed inside the isolation layer 9. A fixing plate 22 is fixedly installed at the bottom of the inner wall of the main body box 1. A hole is opened on the right side surface of the fixing plate 22. A tension rod 23 is movably installed inside the hole. A push-pull plate 24 is fixedly installed on the right side of the tension rod 23. A first reinforcing plate 26 is fixedly installed on the left side of the tension rod 23. A return spring 25 is installed on the outside of the push-pull plate 24 and is fixedly connected to the fixing plate 22. A second reinforcing plate 27 is fixedly installed inside the left side of the fixing plate 22.
[0022] Working principle: A sealing frame 2 is installed on the surface of the main body box 1. A movable shaft 15 is installed on the right side of the sealing frame 2. An outer box door 3 is movably installed on the outside of the movable shaft 15. A handle 28 is fixedly installed on the right side of the outer box door 3. The handle 28 is cylindrical in shape, thicker at the top and thinner at the bottom. An inner box door 5 is installed on the left side of the outer box door 3. A sealing ring 4 is installed on the inner box door 5. Through the movable shaft 15 and the ergonomic handle 28, the heavy-duty door can be easily operated with one hand. Through the double-door design, the sealing ring 4 forms a dynamic airtight barrier by self-expansion at high temperature, which can simultaneously block radiant heat. A protective box 12 is installed on the top of the main body box 1. A second cover plate 14 is installed on the top of the protective box 12. The top of the second cover plate 14 is fixed. A blower is fixedly installed inside the protective box 12 with fixing screws 13. A first diverter pipe 7 is fixedly installed at the blower's outlet. An air inlet pipe 6 is fixedly installed on the left side of the first diverter pipe 7. An air inlet 16 is fixedly installed at the bottom of the air inlet pipe 6. An air return port 17 is fixedly installed at the blower's air inlet. An air return pipe 8 is fixedly installed on the left side of the air return port 17. Arc-shaped air guide plates 10 are fixedly installed on both sides of the isolation layer 9. The protective box 12 integrates a blower circulation system. The first diverter pipe 7 / air inlet pipe 6 / air return pipe 8 can physically isolate the blower from high temperature corrosion. At the same time, it can force hot air to penetrate the gap of the saw blade base through a directional airflow circulation path. It also works in conjunction with the air return pipe 8 to achieve efficient recovery of waste heat. Plate 10 forms a turbulent, uniform circulating field, which can effectively eliminate local overheating and cold zones, thereby ensuring the consistency of tempering performance of the ultra-large saw blade substrate and significantly reducing the overall energy consumption of the equipment. The main body box 1 is fixedly installed with a first insulation layer 18, and a second insulation layer 19 is installed on the first insulation layer 18. The double-layer insulation structure can significantly enhance the heat insulation effect, thereby effectively suppressing heat loss and reducing the temperature of the equipment shell, ensuring operational safety and achieving energy saving and consumption reduction. An isolation layer 9 is installed inside the main body box 1, and an electric heating tube 21 is installed inside the isolation layer 9. A first cover plate 11 is installed on the front of the isolation layer 9, and rivets 20 are riveted to the surface of the first cover plate 11. This riveting structure can achieve rapid connection of the first cover plate 11. The quick disassembly significantly improves maintenance efficiency while ensuring operational safety. A fixing plate 22 is fixedly installed at the bottom of the inner wall of the main body box 1. A hole is formed on the right side surface of the fixing plate 22, and a tension rod 23 is movably installed inside the hole. A push-pull plate 24 is fixedly installed on the right side of the tension rod 23, and a first reinforcing plate 26 is fixedly installed on the left side of the tension rod 23. A return spring 25 is installed on the outside of the push-pull plate 24 and is fixedly connected to the fixing plate 22. A second reinforcing plate 27 is fixedly installed inside the left side of the fixing plate 22. This structure adopts a two-way clamping design, ensuring the saw blade remains stable during tempering, effectively preventing displacement and deformation, and solving the problem of insecure fixing in traditional processes. All electrical equipment in this device is powered by an external power source.
[0023] In one aspect of this embodiment, a handle 28 is fixedly installed on the right side of the outer door 3. The cylindrical handle 28, which is thicker at the top and thinner at the bottom, is ergonomically designed to facilitate the operator's application of force, while also enhancing grip stability and improving the efficiency of opening and closing the door. An inner door 5 is fixedly installed on the left side of the outer door 3. Sealing rings 4 are fixedly installed around the inner door 5. The double-layer door structure, together with the sealing rings 4, forms multiple sealing barriers, which can effectively reduce heat loss and thus ensure the temperature uniformity and stability of the tempering chamber.
[0024] In one aspect of this embodiment, a second cover plate 14 is installed on the top of the protective box 12, and a fixing screw 13 is fixedly installed on the top of the second cover plate 14. The modular design of the second cover plate 14 can be quickly disassembled and assembled by the fixing screw 13, which facilitates the maintenance and repair of the blower and pipeline, and reduces the difficulty of equipment maintenance. A first insulation layer 18 is fixedly installed inside the main body box 1, and a second insulation layer 19 is fixedly installed inside the first insulation layer 18. The double-layer insulation structure significantly improves the heat insulation performance, reduces heat loss, and can reduce the temperature of the outer wall of the equipment, thereby ensuring operational safety and saving energy.
[0025] In one aspect of this embodiment, a first cover plate 11 is installed on the front of the isolation layer 9. Rivets 20 are riveted to the surface of the first cover plate 11. The first cover plate 11, which is fixed by the rivets 20, has a stable structure, which makes it resistant to high temperature deformation and facilitates the maintenance and replacement of the heating element 21, thereby extending the service life of the core heating component. Arc-shaped air guide plates 10 are fixedly installed on both sides of the isolation layer 9. The arc-shaped air guide plates 10 can optimize the airflow path, so that hot air circulates evenly on the surface of the saw blade substrate, effectively eliminating the tempering dead zone and improving the consistency of heat treatment.
[0026] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A tempering device for ultra-large carbide saw blade substrate, comprising a main body box (1), characterized in that: A sealing frame (2) is fixedly installed on the front of the main body box (1). A movable shaft (15) is movably installed on the right side of the sealing frame (2). An external box door (3) is movably installed on the surface of the movable shaft (15). A protective box (12) is fixedly installed on the top of the main body box (1). A blower is fixedly installed inside the protective box (12). A first diverter pipe (7) is fixedly installed at the air outlet of the blower. An air inlet pipe (6) is fixedly installed on the left side of the first diverter pipe (7). An air inlet (16) is fixedly installed at the bottom of the air inlet pipe (6). A return air port (17) is fixedly installed at the air inlet of the blower. A return air pipe (8) is fixedly installed on the left side of the return air port (17). An isolation layer (9) is fixedly installed inside the main body box (1). An electric heating tube (21) is fixedly installed inside the isolation layer (9). A fixing plate (22) is fixedly installed at the bottom of the inner wall of the main body box (1). A hole is opened on the right side surface of the fixing plate (22). A tension rod (23) is movably installed inside the hole. A push-pull plate (24) is fixedly installed on the right side of the tension rod (23). A first reinforcing plate (26) is fixedly installed on the left side of the tension rod (23). A return spring (25) is installed on the outside of the push-pull plate (24). The return spring (25) is fixedly connected to the fixing plate (22). A second reinforcing plate (27) is fixedly installed inside the left side of the fixing plate (22).
2. The tempering equipment for the substrate of an ultra-large cemented carbide saw blade according to claim 1, characterized in that: A handle (28) is fixedly installed on the right side of the external door (3), and the handle (28) is cylindrical in shape, thicker at the top and thinner at the bottom.
3. The tempering equipment for the substrate of an ultra-large cemented carbide saw blade according to claim 1, characterized in that: An inner door (5) is fixedly installed on the left side of the outer door (3), and a sealing ring (4) is fixedly installed around the inner door (5).
4. The tempering equipment for the substrate of an ultra-large cemented carbide saw blade according to claim 1, characterized in that: The top of the protective box (12) is equipped with a second cover plate (14), and the top of the second cover plate (14) is screwed with a fixing screw (13).
5. The tempering equipment for the substrate of an ultra-large cemented carbide saw blade according to claim 1, characterized in that: The main body box (1) is fixedly installed with a first insulation layer (18), and the first insulation layer (18) is fixedly installed with a second insulation layer (19).
6. The tempering equipment for the substrate of an ultra-large cemented carbide saw blade according to claim 1, characterized in that: The isolation layer (9) has a first cover plate (11) installed on its front side, and the surface of the first cover plate (11) is riveted with rivets (20).
7. The tempering equipment for the substrate of an ultra-large cemented carbide saw blade according to claim 1, characterized in that: The isolation layer (9) is fixedly installed with air guide plates (10) on both sides, and the air guide plates (10) are arc-shaped.