A continuous carding device for carding composite blended cotton yarn
By designing a continuous combing and carding equipment for composite blended cotton yarn and adopting an automated cleaning mechanism, the problem of interrupted combing rod cleaning was solved, enabling continuous operation and efficient cleaning of the equipment and improving processing efficiency.
Patent Information
- Application Number
- CN202522199593.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-07-14
- Estimated Expiration
- 2035-10-17
AI Technical Summary
The existing combing bar requires manual operation when cleaning cotton yarn, which leads to interruption of the processing flow and affects processing efficiency.
A continuous combing and carding device for composite blended cotton yarn was designed. It adopts first and second cleaning mechanisms. Through the combination of electric push rod, double-headed screw, rotating rod and cleaning plate, the carding rod is automatically cleaned and alternately worked to ensure continuous operation of the equipment.
It enables continuous operation of the carding equipment, improves processing efficiency, and enhances cleaning effect through staggered baffles and cleaning plates, preventing fiber residue and ensuring stable operation of the equipment.
Smart Images

Figure CN224494437U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of combing and carding equipment, specifically a continuous combing and carding equipment for composite blended cotton yarn. Background Technology
[0002] Combing and carding equipment is a key machine used in the spinning process to realize the combing and carding processes. Its function is to improve fiber quality and increase yarn quality.
[0003] The publication number "CN215163388U" relates to the field of cotton yarn combing technology, specifically a cotton yarn combing device, including a worktable with two pads connected to the bottom. The top of the worktable is connected to a top plate via multiple support plates, and a pressure plate is connected to the top plate via multiple electric push rods. It also includes a combing mechanism and a quick-connect mechanism. The combing mechanism includes a mounting plate with multiple support blocks connected to the top. A connecting plate is connected to the mounting plate via multiple bolts, and multiple countersunk grooves are provided on the connecting plate. Combing rods are installed in the countersunk grooves. A support plate is connected to the mounting plate via multiple equal-height bolts, and springs are fitted on the equal-height bolts. The support plate has multiple clearance holes adapted to the combing rods. Two fixing plates are connected to the bottom of the support plate, and the bottom of the fixing plates is pierced through the worktable by two support legs. This design aims to solve the problem that cotton fibers on existing combing rods need to be manually cleaned using tools.
[0004] The aforementioned patent can solve the problem that cotton fibers on existing combing rods need to be manually cleaned with tools. However, when cleaning the combing rod, the combing rod cannot process the cotton yarn, resulting in the inability to continuously process the cotton yarn, thus causing the processing flow to be interrupted and ultimately reducing the overall processing efficiency. Utility Model Content
[0005] In order to solve the problem that the combing rod cannot continuously carry out the processing of cotton yarn, the purpose of this utility model is to provide a continuous combing and carding equipment for composite blended cotton yarn.
[0006] To solve the above technical problems, the present invention adopts the following technical solution: a continuous combing and carding equipment for composite blended cotton yarn, including a workbench, a first cleaning mechanism inside the workbench for cleaning the cotton fibers inside the carding equipment, and a second cleaning mechanism on both sides of the workbench for cleaning the first cleaning mechanism.
[0007] The first cleaning mechanism includes an electric push rod fixedly installed at the top of the workbench. A fixed plate is fixedly connected to the output end of the electric push rod. A horizontal plate is fixedly installed at the bottom end of the fixed plate. A double-ended screw is rotatably installed above the horizontal plate. Symmetrically distributed positioning plates are threaded on the outer side of the double-ended screw. Two positioning plates penetrate the horizontal plate. A first connecting plate is locked on the opposite sides of the two positioning plates. A uniformly distributed first combing rod is fixedly installed at the bottom end of the first connecting plate. A bracket is slidably installed inside the workbench. A symmetrically distributed groove is opened at the top end of the bracket. The bottom of the first combing rod penetrates the groove. A second connecting plate is locked inside one of the grooves. A uniformly distributed second combing rod is fixedly installed at the bottom end of the second connecting plate. The second combing rod penetrates the groove. A symmetrically distributed rotating rod is rotatably installed inside the workbench. A ring-shaped cleaning plate is fixedly installed on the outer side of the rotating rod.
[0008] Preferably, the second cleaning mechanism includes a clamping plate that is movably mounted on both sides of the workbench, and a uniformly distributed baffle plate is fixedly installed on one side of each of the two clamping plates, with the multiple baffle plates and multiple cleaning plates being staggered.
[0009] Preferably, a first gear is fixedly provided at one end of the double-ended screw, a second gear is meshed with the outer side of the first gear, a rotating shaft is fixedly provided in the middle of the second gear, a support plate is fixedly installed on one side of the top of the horizontal plate, the rotating shaft rotates through the support plate, and a first motor is coaxially fixedly installed at one end of the rotating shaft.
[0010] Preferably, a stabilizing plate is fixedly installed on one side of the support, and a threaded rod is rotatably installed on the inner wall of the workbench, with the thread of the threaded rod penetrating through the stabilizing plate.
[0011] Preferably, an extension plate is fixedly installed on the other side of the bracket, and a limit rod is fixedly installed on the inner wall of the workbench, with the limit rod penetrating through the extension plate.
[0012] Preferably, a second motor is coaxially fixedly mounted on one end of one of the rotating rods, and a third motor is coaxially fixedly mounted on one end of the threaded rod. The two rotating rods are connected by a belt drive.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. This application can achieve alternating cleaning and work switching of the carding rod through the first cleaning mechanism. When cleaning is required, the electric push rod drives the first carding rod to descend, the double-headed screw drives the positioning plate to disengage from the first connecting plate, the bracket moves to bring the first carding rod closer to the cleaning plate, and the rotating rod drives the cleaning plate to clean the fibers; at the same time, the positioning plate connects to the second connecting plate, and the electric push rod resets to achieve alternating work, ensuring continuous operation of the equipment and improving carding efficiency.
[0015] 2. This application improves the cleaning effect through a second cleaning mechanism. The baffle plate and the cleaning plate on the plate are distributed alternately. When the cleaning plate rotates to clean the fibers of the first combing rod, the baffle plate can effectively block the fibers on the surface of the cleaning plate, avoid fiber residue from affecting the cleaning effect, improve the cleaning efficiency of the cleaning plate on the combing rod, and ensure the continuous and stable operation of the equipment. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0018] Figure 2 This is a schematic diagram of the workbench after it has been cut apart in this utility model.
[0019] Figure 3 This is a schematic diagram of the structure of the back of the workbench in this utility model.
[0020] Figure 4 This is a schematic diagram of the structure of the first combing rod in this utility model.
[0021] Figure 5 This is a schematic diagram of the support structure in this utility model.
[0022] In the diagram: 101. Workbench; 1. First cleaning mechanism; 2. Second cleaning mechanism; 11. Electric push rod; 12. Fixing plate; 13. Horizontal plate; 14. Double-ended screw; 15. Positioning plate; 16. First connecting plate; 17. First combing rod; 18. Bracket; 19. Groove; 191. Second connecting plate; 192. Second combing rod; 193. Rotating rod; 194. Cleaning plate; 21. Clamping plate; 22. Blocking plate; 31. First gear; 32. Second gear; 33. Rotating shaft; 34. Support plate; 35. First motor; 41. Stabilizing plate; 42. Threaded rod; 51. Extension plate; 52. Limiting rod; 61. Second motor; 62. Third motor; 63. Belt. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] like Figure 1-5 As shown, this utility model discloses a continuous combing and carding equipment for composite blended cotton yarn, and provides the following two embodiments:
[0025] Example 1: A continuous combing and carding equipment for composite blended cotton yarn includes a workbench 101. The workbench 101 is provided with a first cleaning mechanism 1 for cleaning the cotton fibers inside the carding equipment. At the same time, a second cleaning mechanism 2 is provided on both sides of the workbench 101 to clean the first cleaning mechanism 1.
[0026] The first cleaning mechanism 1 includes an electric push rod 11 fixedly installed at the top of the workbench 101. A fixed plate 12 is fixedly connected to the output end of the electric push rod 11. A horizontal plate 13 is fixedly installed at the bottom end of the fixed plate 12. A double-ended screw 14 is rotatably installed above the horizontal plate 13. Symmetrically distributed positioning plates 15 are threaded onto the outer side of the double-ended screw 14. Two positioning plates 15 penetrate the horizontal plate 13. A first connecting plate 16 is engaged on the opposite sides of the two positioning plates 15. A uniformly distributed first combing rod 1 is fixedly installed at the bottom end of the first connecting plate 16. 7. A bracket 18 is slidably installed inside the workbench 101. The top of the bracket 18 has symmetrically distributed grooves 19. The bottom of the first combing rod 17 passes through the groove 19. A second connecting plate 191 is fitted inside one of the grooves 19. The bottom of the second connecting plate 191 is fixedly installed with evenly distributed second combing rods 192. The second combing rods 192 pass through the groove 19. A symmetrically distributed rotating rod 193 passes through the inside of the workbench 101. A ring-shaped cleaning plate 194 is fixedly installed on the outside of the rotating rod 193.
[0027] Example 2 differs from Example 1 in that the second cleaning mechanism 2 includes a clamping plate 21 that is movably clamped on both sides of the workbench 101. Each side of the two clamping plates 21 is fixedly equipped with a uniformly distributed baffle plate 22, and the multiple baffle plates 22 and multiple cleaning plates 194 are staggered.
[0028] A first gear 31 is fixedly provided at one end of the double-ended screw 14. A second gear 32 is meshed with the outer side of the first gear 31. A rotating shaft 33 is fixedly provided in the middle of the second gear 32. A support plate 34 is fixedly installed on one side of the top of the horizontal plate 13. The rotating shaft 33 rotates through the support plate 34. A first motor 35 is fixedly installed coaxially at one end of the rotating shaft 33. By turning on the first motor 35, the rotating shaft 33 is driven to rotate. The rotating shaft 33 drives the first gear 31 to rotate through the second gear 32, thereby realizing the rotation of the double-ended screw 14.
[0029] A stabilizing plate 41 is fixedly installed on one side of the support 18, and a threaded rod 42 is rotatably installed on the inner wall of the worktable 101. The threaded rod 42 is threaded through the stabilizing plate 41. By setting the stabilizing plate 41 and the threaded rod 42, the support 18 can move smoothly.
[0030] An extension plate 51 is fixedly installed on the other side of the bracket 18, and a limit rod 52 is fixedly installed on the inner wall of the workbench 101. The limit rod 52 passes through the extension plate 51. By setting the extension plate 51 and the limit rod 52, the stability of the bracket 18 is improved.
[0031] One end of one of the rotating rods 193 is coaxially fixed with a second motor 61, and one end of the threaded rod 42 is coaxially fixed with a third motor 62. The two rotating rods 193 are connected by a belt 63. By setting the second motor 61 and the third motor 62, power can be provided to the rotating rods 193 and the third motor 62. The belt 63 enables the two rotating rods 193 to rotate.
[0032] Working principle: In actual use, the cotton yarn is processed by the first combing rod 17. When the cotton yarn needs to be cleaned, the electric push rod 11 is activated, causing its output end to drive the fixed plate 12 and the horizontal plate 13 to descend until the first connecting plate 16 enters the groove 19. Then, the double-headed screw 14 is driven to rotate, causing the two positioning plates 15 to move in opposite directions until they disengage from the first connecting plate 16. Then, the threaded rod 42 is driven to rotate, causing the bracket 18 to move towards the cleaning plate 194. When the second connecting plate 191 and the positioning plate 15 are aligned, the driving of the threaded rod 42 is stopped. Simultaneously, the first carding rod 17 moves above the cleaning plate 194 and drives the cleaning plate 194 to rotate via the driving rotating rod 193, so that the cleaning plate 194 cleans the cotton fibers between the first carding rods 17. While the first carding rod 17 is cleaning, it drives the double-headed screw 14 to rotate, so that the two positioning plates 15 move into the second connecting plate 191 for connection. Then, the electric push rod 11 is activated to drive the horizontal plate 13 to reset, so that the second carding rod 192 takes over the work from the first carding rod 17. When the second carding rod 192 needs to be cleaned, the operation is reversed.
[0033] By setting up the baffle plate 22, the baffle plate 22 can block the cotton fibers on the surface of the cleaning plate 194, thereby improving the cleaning efficiency of the cleaning plate 194.
[0034] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A continuous combing and carding device for composite blended cotton yarn, comprising a workbench (101), characterized in that: The workbench (101) is equipped with a first cleaning mechanism (1) for cleaning the cotton fibers inside the carding equipment. At the same time, the workbench (101) is equipped with a second cleaning mechanism (2) on both sides for cleaning the first cleaning mechanism (1). The first cleaning mechanism (1) includes an electric push rod (11) fixedly installed on the top of the workbench (101). The output end of the electric push rod (11) is fixedly connected to a fixing plate (12). A horizontal plate (13) is fixedly installed at the bottom end of the fixing plate (12). A double-headed screw (14) is rotatably installed above the horizontal plate (13). The outer side of the double-headed screw (14) is threaded with symmetrically distributed positioning plates (15). The two positioning plates (15) penetrate the horizontal plate (13). The opposite sides of the two positioning plates (15) are jointly fitted with a first connecting plate (16). The bottom end of the first connecting plate (16) is fixedly installed with evenly distributed first combing rods (11). 7) A bracket (18) is slidably installed inside the workbench (101). The top of the bracket (18) is provided with symmetrically distributed grooves (19). The bottom of the first combing rod (17) passes through the groove (19). A second connecting plate (191) is installed inside one of the grooves (19). The bottom of the second connecting plate (191) is fixedly installed with evenly distributed second combing rods (192). The second combing rods (192) pass through the groove (19). The workbench (101) is rotatably connected with symmetrically distributed rotating rods (193). The outer side of the rotating rods (193) is fixedly provided with annularly distributed cleaning plates (194).
2. The continuous combing and carding equipment for composite blended cotton yarn as described in claim 1, characterized in that, The second cleaning mechanism (2) includes a card plate (21) that is movably mounted on both sides of the workbench (101). Each of the two card plates (21) has a uniformly distributed baffle plate (22) fixedly installed on one side. The baffle plates (22) and the cleaning plates (194) are staggered.
3. The continuous combing and carding equipment for composite blended cotton yarn as described in claim 1, characterized in that, One end of the double-headed screw (14) is fixedly provided with a first gear (31), and a second gear (32) is meshed with the outer side of the first gear (31). A rotating shaft (33) is fixedly provided in the middle of the second gear (32). A support plate (34) is fixedly installed on one side of the top of the horizontal plate (13). The rotating shaft (33) rotates through the support plate (34). A first motor (35) is fixedly installed coaxially at one end of the rotating shaft (33).
4. The continuous combing and carding equipment for composite blended cotton yarn as described in claim 2, characterized in that, A stabilizing plate (41) is fixedly installed on one side of the bracket (18), and a threaded rod (42) is rotatably installed on the inner wall of the workbench (101), with the threaded rod (42) threaded through the stabilizing plate (41).
5. The continuous combing and carding equipment for composite blended cotton yarn as described in claim 4, characterized in that, An extension plate (51) is fixedly installed on the other side of the bracket (18), and a limit rod (52) is fixedly installed on the inner wall of the workbench (101), with the limit rod (52) penetrating through the extension plate (51).
6. The continuous combing and carding equipment for composite blended cotton yarn as described in claim 5, characterized in that, One end of one of the rotating rods (193) is coaxially fixedly mounted with a second motor (61), and one end of the threaded rod (42) is coaxially fixedly mounted with a third motor (62). The two rotating rods (193) are connected by a belt (63) for transmission.
Citation Information
Patent Citations
Cotton yarn combing equipment
CN215163388U