A solderless electric heating assembly structure

By using a weld-free electrothermal assembly structure, layered electrothermal components and elastic heat insulation components, and adjusting the cross-sectional area of ​​the electrothermal cavity, the problem of low adaptability of existing electrothermal assembly structures is solved, and adaptation and stable connection to equipment of different specifications are achieved.

CN224596625UActive Publication Date: 2026-08-04GUANGDONG SHUNJIANG IND TECH CO LTD
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Patent Information

Application Number
CN202521759620.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-19
Publication Date
2026-08-04
Estimated Expiration
2035-08-19

AI Technical Summary

Technical Problem

Existing electrothermal assembly structures can only adapt to a single type of cylindrical heating equipment, resulting in limited functionality, low adaptability, and reduced ease of operation.

Method used

The structure employs a weld-free electrothermal assembly structure, including an electrothermal assembly mechanism, elastic heat insulation components, and side limiting adjustment components. By layering the electrothermal components and assembly gaps, combined with the elastic heat insulation components and side limiting adjustment components, the cross-sectional area of ​​the electrothermal cavity can be adjusted to adapt to different specifications of heated equipment, and the structural stability is ensured by the limiting adjustment components.

Benefits of technology

The adaptability of the electrothermal assembly structure has been improved, enabling it to adapt to heating equipment of different specifications, and enhancing connection stability and ease of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model belongs to the field of electrothermal technology, specifically relating to a weld-free electrothermal assembly structure, including an electrothermal assembly mechanism, an elastic heat insulation component, and two side limiting adjustment components. The electrothermal assembly mechanism includes a first electrothermal component and a second electrothermal component; an electrothermal cavity is provided between the first and second electrothermal components; an assembly gap is also provided between the first and second electrothermal components; the assembly gap is connected to the electrothermal cavity; the two side limiting adjustment components are respectively connected to the two sides of the first and second electrothermal components; and one side limiting adjustment component passes through the first and / or second electrothermal components and is connected to the other side limiting adjustment component; the elastic heat insulation component is disposed inside the assembly gap and connected to the first and / or second electrothermal components. This utility model can be adapted to heating equipment of different specifications, improving adaptability.
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Description

Technical Field

[0001] This utility model belongs to the field of electrothermal technology, and in particular relates to a welding-free electrothermal assembly structure. Background Technology

[0002] The electric heating assembly structure is a heating device used to heat the inside of the electric heating coil. It is suitable for various fields such as injection molding machines, extruders, and die casting machines. When installing electric heating coils on large equipment in factories, they are usually mounted on cylindrical heating equipment. The electric heating coil heats the cylindrical heating equipment and then transfers the heat to the material inside the heating equipment to achieve the purpose of heating the material.

[0003] Currently, some existing electrothermal assembly structures can only adapt to a single type of cylindrical heating equipment. Their functions are limited and their adaptability is low, which affects their ease of operation. Utility Model Content

[0004] The purpose of this utility model is to provide a welding-free electrothermal assembly structure that addresses the shortcomings of existing technologies and can solve any of the aforementioned technical problems.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A weld-free electrothermal assembly structure includes an electrothermal assembly mechanism, an elastic heat insulation component, and two side-limiting adjustment components. The electrothermal assembly mechanism includes a first electrothermal component and a second electrothermal component. An electrothermal cavity is provided between the first electrothermal component and the second electrothermal component. An assembly gap is also provided between the first electrothermal component and the second electrothermal component. The assembly gap is connected to the electrothermal cavity. The two side-limiting adjustment components are respectively connected to the two sides of the first electrothermal component and the two sides of the second electrothermal component. One of the side-limiting adjustment components passes through the first electrothermal component and / or the second electrothermal component and is connected to the other side-limiting adjustment component. The elastic heat insulation component is disposed inside the assembly gap and is connected to the first electrothermal component and / or the second electrothermal component.

[0006] Preferably, the first heating element includes a first heat-conducting inner arc block and a first heat-insulating outer arc block stacked from the inside to the outside; and one of its side limiting adjustment components passes through the first heat-insulating outer arc block and is connected to the other side limiting adjustment component. And / or, the second heating element includes a second heat-insulating outer arc block and a second heat-conducting inner arc block stacked sequentially from the outside to the inside; and one of its side limiting adjustment components passes through the second heat-insulating outer arc block and is connected to the other side limiting adjustment component.

[0007] Preferably, the inner sidewalls of the first heat-insulating outer arc block and the second heat-insulating outer arc block are each provided with at least one first limiting groove; the outer surfaces of the second heat-conducting inner arc block and the first heat-conducting inner arc block are each provided with a first limiting protrusion corresponding to the first limiting groove.

[0008] Preferably, both the second and first heat-conducting inner arc blocks include a heat-conducting metal block and at least one far-infrared heating tube connected inside the heat-conducting metal block; the far-infrared heating tube is arranged through the length direction of the heat-conducting metal block and passes through the side limiting adjustment component.

[0009] Preferably, the side limiting adjustment component includes an upper limiting member, a fastener, and a lower limiting member; the upper limiting member and the lower limiting member are stacked side by side, and a limiting cavity is provided between the upper limiting member and the lower limiting member; the limiting cavity is connected to the heating cavity; the upper limiting member is connected to the first heating component; the lower limiting member is connected to the second heating component; and the two ends of the fastener are detachably connected to the upper limiting member and the lower limiting member, respectively.

[0010] Preferably, the cross-sectional area of ​​the limiting cavity is larger than the cross-sectional area of ​​the heating cavity.

[0011] Preferably, the side surfaces of the upper limit member and the lower limit member in one of the side limiting adjustment components are provided with locking rods; one end of the locking rod is provided with a locking block; the upper limit member of the first heating component and the other side limiting adjustment component is disposed between the locking rod and the locking block; the lower limit member of the second heating component and the other side limiting adjustment component is disposed between the locking rod and the locking block.

[0012] Preferably, the elastic heat insulation component includes a spring and a heat insulation side block; the spring is disposed on the inner side of the heat insulation side block; the two ends of the spring are respectively connected to the bottom side of the first heating component and the top side of the second heating component; the heat insulation side block is detachably connected to the top side of the second heating component and abuts against the bottom side of the first heating component.

[0013] The beneficial effects of this utility model are that, by using a first and second electric heating component stacked in layers, combined with the assembly gap between the two and an elastic heat insulation component, the cross-sectional area of ​​the electric heating cavity can be effectively adjusted, thereby making it easier to adapt to heating equipment of different specifications and improving adaptability. In addition, the assembly and fixing effect of the two side limiting adjustment components ensures the stability of the overall structure, thereby further increasing the stability after connection. Attached Figure Description

[0014] The following will refer to the appendix.Figures 1-4 This section describes the features, advantages, and technical effects of exemplary embodiments of the present invention.

[0015] Figure 1 This is a schematic diagram of a solderless electrothermal assembly structure according to an embodiment of the present invention. Figure 2 This is a side view of the electrothermal assembly mechanism of a weld-free electrothermal assembly structure according to an embodiment of the present invention. Figure 3 This is a front view of a solderless electrothermal assembly structure according to an embodiment of the present invention; Figure 4 This is a schematic diagram of the side limit adjustment component of a weld-free electrothermal assembly structure according to an embodiment of the present invention.

[0016] In the diagram: 100 - Electric heating assembly mechanism; 110 - First electric heating component; 111 - First heat-insulating outer arc block; 112 - First heat-conducting inner arc block; 113 - First limiting protrusion; 114 - First limiting groove; 120 - Second electric heating component; 121 - Second heat-insulating outer arc block; 122 - Second heat-conducting inner arc block; 101 - Electric heating cavity; 102 - Assembly gap; 103 - Mounting hole; 200 - Elastic heat-insulating component; 210 - Spring component; 220 - Heat-insulating side block; 300 - Side limiting adjustment component; 310 - Upper limiting component; 320 - Fastener; 321 - Fastening screw; 322 - Fastening bolt; 330 - Lower limiting component; 340 - Locking rod; 341 - Locking block. Detailed Implementation

[0017] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein is intended to particularly describe embodiments and not to limit the scope of this application; the terms “comprising” and “having”, and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion.

[0018] In the description of the embodiments of this application, technical terms such as "first" and "second" are used only to distinguish different objects and should not be construed as indicating or implying relative importance or implicitly specifying the number, specific order, or primary and secondary relationship of the indicated technical features. In the embodiment description, "multiple" refers to two or more, unless otherwise specifically defined.

[0019] The term 'embodiment' means that a particular feature, structure, or characteristic described exists in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a mutually exclusive, independent, or alternative embodiment. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0020] In the description of the embodiments in this application, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, or multiple situations existing alone. In addition, the character " / " in this document generally indicates that the related objects before and after are in an "or" relationship.

[0021] In the description of the embodiments of this application, unless otherwise expressly specified and limited, the technical terms "installation," "connection," "joining," "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can also refer to a mechanical connection or an electrical connection. They can be directly connected or indirectly connected through an intermediate medium, manifesting as internal communication between two components or an interaction between two components. For those skilled in the art, the specific meaning of the above terms in the embodiments of this application can be understood according to the specific circumstances.

[0022] The following is in conjunction with the appendix Figures 1-3 The present invention will be described in further detail, but this is not intended to limit the scope of the present invention.

[0023] like Figure 1As shown in one embodiment of this utility model, the weld-free electrothermal assembly structure includes an electrothermal assembly mechanism 100, an elastic heat insulation component 200, and two side limiting adjustment components 300. The electrothermal assembly mechanism 100 includes a first electrothermal component 110 and a second electrothermal component 120. The first electrothermal component 110 and the second electrothermal component 120 are stacked side by side, and an electrothermal cavity 101 is provided between the first electrothermal component 110 and the second electrothermal component 120. An assembly gap 10 is also provided between the first electrothermal component 110 and the second electrothermal component 120. 2; The assembly gap 102 is connected to the heating cavity 101; the two side limiting adjustment components 300 are respectively connected to the two sides of the first heating component 110 and the two sides of the second heating component 120; and one of the side limiting adjustment components 300 passes through the first heating component 110 and / or the second heating component 120, and is connected to the other side limiting adjustment component 300; the elastic heat insulation component 200 is disposed inside the assembly gap 102 and is connected to the first heating component 110 and / or the second heating component 120.

[0024] The technical solution of this utility model adopts a first and second electric heating component stacked on top of each other, combined with the assembly gap between the two and an elastic heat insulation component, which can effectively adjust the cross-sectional area of ​​the electric heating cavity, thereby making it easier to adapt to the heating equipment of different specifications and improving the adaptability. In addition, the assembly and fixing effect of the two side limiting adjustment components ensures the stability of the overall structure, thereby further increasing the stability after connection.

[0025] Specifically, in some implementations, such as Figure 1 and 2 As shown, the first electric heating component 110 includes a first heat-conducting inner arc block 112 and a first heat-insulating outer arc block 111 stacked from the inside to the outside; and one of its side limiting adjustment components 300 passes through the mounting hole 103 in the first heat-insulating outer arc block 111 and is connected to the other side limiting adjustment component 300. This structure reduces heat leakage through internal electric heating and external heat insulation, thereby improving the electric heating effect. The first heat-insulating outer arc block 111 is made of polystyrene board material; and the first heat-conducting metal block is bonded to the polystyrene board material using conventional high-temperature resistant adhesive material.

[0026] Specifically, in some implementations, such as Figure 1 and 2As shown, the second electric heating component 120 includes a second heat-insulating outer arc block 121 and a second heat-conducting inner arc block 122 stacked sequentially from the outside to the inside; and one of its side limiting adjustment components 300 passes through the mounting hole 103 in the second heat-insulating outer arc block 121 and is connected to the other side limiting adjustment component 300. This structure reduces heat leakage through internal electric heating and external heat insulation, thereby improving the electric heating effect. The second heat-insulating outer arc block 121 is made of polystyrene board material; and the first heat-conducting metal block is bonded to the polystyrene board material using conventional high-temperature resistant adhesive material.

[0027] In some implementation methods, such as Figure 2 As shown, the inner walls of the first heat-insulating outer arc block 111 and the second heat-insulating outer arc block 121 are each provided with at least one first limiting groove 114; the outer surfaces of the second heat-conducting inner arc block 122 and the first heat-conducting inner arc block 112 are each provided with a first limiting protrusion 113; the outer surface of the first limiting protrusion 113 in the second heat-conducting inner arc block 122 is tightly fitted to the inner wall of the first limiting groove 114 in the second heat-insulating outer arc block 121; the outer surface of the first limiting protrusion 113 in the first heat-insulating outer arc block 111 is tightly fitted to the inner wall of the first limiting groove 114 in the second heat-insulating outer arc block 121; so as to realize the positioning and limiting effect of the first heat-conducting inner arc block 112 and the second heat-conducting inner arc block 122, thereby improving the stability of assembly.

[0028] Further, in some embodiments, both the second heat-conducting inner arc block 122 and the first heat-conducting inner arc block 112 include a heat-conducting metal block and at least one far-infrared heating tube connected inside the heat-conducting metal block; the far-infrared heating tube is arranged through the length of the heat-conducting metal block and passes through the side limiting adjustment component 300. It is preferably made of stainless steel to ensure support stability and heat conduction efficiency. The far-infrared heating tube is selected from CGHY-B or IPCH117-4 models. The working principle of the far-infrared heating tube is mainly as follows: The filament of this lamp is usually made of a material that can emit far-infrared rays. When current passes through the filament, the filament heats up and emits a large amount of far-infrared rays. Far-infrared rays have a strong thermal effect. When these far-infrared rays radiate onto an object, they cause resonance of the molecules inside the object, increasing the molecular kinetic energy and thus raising the object's temperature. It can penetrate deep into the object to achieve uniform heating.

[0029] Specifically, in some implementations, such as Figure 1As shown, the side limiting adjustment component 300 includes an upper limiting component 310, a fastener 320, and a lower limiting component 330; the upper limiting component 310 and the lower limiting component 330 are stacked side by side, and a limiting cavity 301 is provided between the upper limiting component 310 and the lower limiting component 330; the limiting cavity 301 is connected to the electric heating cavity 210; the upper limiting component 310 is connected to the first electric heating component 110; the lower limiting component 330 is connected to... The second electric heating component 120; and the two ends of the fastener 320 are detachably connected to the upper limit member 310 and the lower limit member 330 respectively, to increase or decrease the space of the limiting cavity 301; this structure controls the upper limit member 310 and the lower limit member 330, as well as the first electric heating component 110 and the second electric heating component 120 to move in opposite directions or in the opposite direction through the fastener 320, so as to adapt to heating equipment of different specifications; thereby improving the adaptability. In some embodiments, the cross-sectional area of ​​the limiting cavity 301 is larger than the cross-sectional area of ​​the electric heating cavity 210; so that neither the upper limit member 310 nor the lower limit member 330 comes into contact with the heating equipment, thereby ensuring the electric heating effect on the heating equipment and reducing the contact friction between the heating equipment, thereby ensuring the stability of the structure and the stability of use. Further, as Figure 1 and 3 As shown, the fastener 320 includes a fastening screw 321 and a fastening bolt 322; one end of the fastening screw 321 passes through the outer surface of the upper limit member 310 (the middle first connecting block), the limiting cavity 301, and the outer surface of the lower limit member 330 (the middle second connecting block), and is detachably connected to the fastening bolt 322 to achieve convenient disassembly and installation.

[0030] Specifically, in some implementations, such as Figure 1 and 3 As shown in Figure 4, the side surfaces of the upper limit member 310 and the lower limit member 330 in one of the side limit adjustment components 300 are provided with locking rods 340; one end of the locking rod 340 is provided with a locking block 341 (locking bolt); the first electric heating component 110 and the upper limit member 310 of the other side limit adjustment component 300 are disposed between the locking rod 340 and the locking block 341; the second electric heating component 120 and the lower limit member 330 of the other side limit adjustment component 300 are disposed between the locking rod 340 and the locking block 341.

[0031] Specifically, in some implementations, such as Figure 1 and 2As shown, the elastic heat insulation component 200 includes a spring 210 and a heat insulation side block 220. The spring 210 is disposed on the inner side of the heat insulation side block 220. The two ends of the spring 210 are respectively connected to the bottom side of the first heating component 110 and the top side of the second heating component 120. The heat insulation side block 220 is detachably connected to the top side of the second heating component 120 and abuts against the bottom side of the first heating component 110. The two ends of the spring 210 are respectively welded to the first heat-conducting inner arc block 112 and the second heat-conducting inner arc block 122. A positioning block 221 is provided at the bottom of the heat insulation side block 220. A positioning groove is provided on the second heat-conducting outer arc block 121. The outer side wall of the positioning block 221 is tightly fitted into the interior of the positioning groove. Further, the heat insulation side block 220 is made of polyurethane foam and foamed rubber-plastic insulation material.

[0032] In other words, during use, firstly, the first heating element 110 and the second heating element 120 are fitted onto the heated equipment, and then the heat insulation side block 220 is snapped into the assembly gap 102. Next, the locking rod 340 of one upper limit member 310 passes through the mounting hole 304 of the first heat insulation outer arc block 111 and the other upper limit member 310, and is locked with the locking block 341. Simultaneously, the lower limit member 330 passes through the mounting hole 304 of the second heat insulation outer arc block 121 and the other lower limit member 330, and is locked with the locking block 341. Then, the upper limit member 310 and the lower limit member 330 on the same side are locked and positioned using the fastening screw 321. Finally, the far-infrared heating tube is activated to heat the heated equipment.

[0033] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is merely for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

[0034] Based on the disclosure and teachings of the above specification, those skilled in the art can make changes and modifications to the above embodiments. Therefore, this utility model is not limited to the specific embodiments described above, and any obvious improvements, substitutions, or modifications made by those skilled in the art based on this utility model are within the protection scope of this utility model. Furthermore, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on this utility model.

Claims

1. A solderless electrothermal assembly structure, characterized in that: The device includes an electrothermal assembly mechanism, an elastic heat insulation component, and two side-limiting adjustment components. The electrothermal assembly mechanism includes a first electrothermal component and a second electrothermal component. An electrothermal cavity is provided between the first electrothermal component and the second electrothermal component. An assembly gap is also provided between the first electrothermal component and the second electrothermal component. The assembly gap is connected to the electrothermal cavity. The two side-limiting adjustment components are respectively connected to the two sides of the first electrothermal component and the two sides of the second electrothermal component. One of the side-limiting adjustment components passes through the first electrothermal component and / or the second electrothermal component and is connected to the other side-limiting adjustment component. The elastic heat insulation component is disposed inside the assembly gap and is connected to the first electrothermal component and / or the second electrothermal component.

2. The weld-free electrothermal assembly structure according to claim 1, characterized in that: The first heating element includes a first heat-conducting inner arc block and a first heat-insulating outer arc block stacked from the inside to the outside; and one of its side limiting adjustment components passes through the first heat-insulating outer arc block and is connected to the other side limiting adjustment component. And / or, the second heating element includes a second heat-insulating outer arc block and a second heat-conducting inner arc block stacked sequentially from the outside to the inside; and one of its side limiting adjustment components passes through the second heat-insulating outer arc block and is connected to the other side limiting adjustment component.

3. The weld-free electrothermal assembly structure according to claim 2, characterized in that: The inner walls of the first heat-insulating outer arc block and the second heat-insulating outer arc block are each provided with at least one first limiting groove; the outer surfaces of the second heat-conducting inner arc block and the first heat-conducting inner arc block are each provided with a first limiting protrusion corresponding to the first limiting groove.

4. The weld-free electrothermal assembly structure according to claim 2 or 3, characterized in that: Both the second and first heat-conducting inner arc blocks include a heat-conducting metal block and at least one far-infrared heating tube connected inside the heat-conducting metal block; the far-infrared heating tube is arranged through the length direction of the heat-conducting metal block and passes through the side limiting adjustment component.

5. The weld-free electrothermal assembly structure according to claim 1, characterized in that: The side limiting adjustment component includes an upper limiting component, a fastener, and a lower limiting component; the upper limiting component and the lower limiting component are stacked side by side, and a limiting cavity is provided between the upper limiting component and the lower limiting component; the limiting cavity is connected to the electric heating cavity; the upper limiting component is connected to the first electric heating component; the lower limiting component is connected to the second electric heating component; Furthermore, the two ends of the fastener are detachably connected to the upper limit member and the lower limit member, respectively.

6. The weld-free electrothermal assembly structure according to claim 5, characterized in that: The cross-sectional area of ​​the limiting cavity is larger than the cross-sectional area of ​​the heating cavity.

7. The weld-free electrothermal assembly structure according to claim 5, characterized in that: In one of the side limiting adjustment components, the side surfaces of the upper limit member and the lower limit member are provided with locking rods; one end of the locking rod is provided with a locking block; the upper limit member of the first heating component and the other side limiting adjustment component is disposed between the locking rod and the locking block; the lower limit member of the second heating component and the other side limiting adjustment component is disposed between the locking rod and the locking block.

8. The weld-free electrothermal assembly structure according to claim 1, characterized in that: The elastic heat insulation component includes a spring and a heat insulation side block; the spring is disposed on the inner side of the heat insulation side block; the two ends of the spring are respectively connected to the bottom side of the first heating component and the top side of the second heating component; the heat insulation side block is detachably connected to the top side of the second heating component and abuts against the bottom side of the first heating component.