An adjustable width roller coater

CN224614162UActive Publication Date: 2026-08-11SHENZHEN RUIYI PRECISION METAL CO LTD
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Patent Information

Application Number
CN202521434859.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-09
Publication Date
2026-08-11
Estimated Expiration
2035-07-09

AI Technical Summary

Technical Problem

[0003]现有的辊涂机滚筒的宽度多不可调节,不可调节的辊刷宽度只能匹配固定尺寸的被涂物,若需加工宽度更小的工件,会导致涂料浪费,若加工宽度更大的工件,则需分多次涂覆,不仅效率低,还可能出现接缝处涂层不均

Benefits of technology

[0014] 1. This utility model adjusts the coating width by moving the connecting roller along the power shaft and inserting the insertion shaft at one end of the connecting roller into the insertion groove. It also inserts the follower block into the follower groove to ensure that the fixed roller can drive the connecting roller to rotate. By changing the width of the coating roller, the amount of paint used can be changed according to the width of the object being coated, thus reducing paint waste.

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Abstract

This utility model discloses an adjustable coating width roller coating machine, including a mounting frame. A connecting plate is fixedly connected to one side of the mounting frame. Two sets of mounting plates are fixedly connected to the upper side of the mounting frame and the connecting plate. A power shaft is rotatably connected between the mounting plates. A motor is fixedly connected to the outer side of one of the mounting plates. The power end of the motor is fixedly connected to the power shaft. A fixed roller is fixedly connected to the outer side of one side of the power shaft. Several sets of connecting rollers are slidably connected to the outer side of the power shaft. An insertion groove is opened on one side of the fixed roller and the connecting roller. Four sets of follower grooves communicating with the insertion groove are opened on one side of the fixed roller and the connecting roller. An insertion shaft that matches the insertion groove is fixedly connected to the other side of the connecting roller. Four sets of follower blocks that match the follower groove are fixedly connected to the other side of the insertion shaft. By changing the width of the coating roller, the amount of paint used can be changed according to the width of the object being coated, thereby reducing paint waste.
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Description

Technical Field

[0001] This utility model relates to the field of roller coating machine technology, specifically to a roller coating machine with adjustable coating width. Background Technology

[0002] A roller coater is an automated coating device that uses rotating rollers (brushes) to evenly coat the surface of a workpiece (such as sheet metal, paper, metal sheet, plastic film, etc.) with coating materials such as paint, ink, and adhesives. Through mechanical transmission and structural design, it achieves continuous, efficient, and uniform transfer of coatings and is widely used in industries such as furniture manufacturing, building materials processing, printing and packaging, and metal surface treatment.

[0003] The width of existing roller coating machines is mostly non-adjustable. The non-adjustable roller width can only match the fixed size of the workpiece. If a workpiece with a smaller width needs to be processed, it will lead to paint waste. If a workpiece with a larger width needs to be processed, multiple coatings are required, which is not only inefficient, but may also result in uneven coating at the joints. Utility Model Content

[0004] The purpose of this invention is to provide a roller coating machine with adjustable coating width to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an adjustable coating width roller coating machine, comprising a mounting frame, a connecting plate fixedly connected to one side of the mounting frame, two sets of mounting plates fixedly connected to the upper side of the mounting frame and the connecting plate, a power shaft rotatably connected between the mounting plates, a motor fixedly connected to the outer side of one side of the mounting plate, the power end of the motor fixedly connected to the power shaft, a fixed roller fixedly connected to the outer side of one side of the power shaft, several sets of connecting rollers slidably connected to the outer side of the power shaft, an insertion groove is provided on one side of the fixed roller and the connecting roller, four sets of follower grooves communicating with the insertion groove are provided on one side of the fixed roller and the connecting roller, an insertion shaft that matches the insertion groove is fixedly connected to the other side of the connecting roller, and four sets of follower blocks that match the follower groove are fixedly connected to the other side of the insertion shaft.

[0006] Preferably, a mounting groove is provided on one side of the connecting roller, and a sealing ring is fitted inside the mounting groove.

[0007] Preferably, a mounting rail is fixedly connected between the two sets of mounting plates, and two sets of movable plates are slidably connected inside the mounting rail. Two sets of rotating shafts are rotatably connected to the middle of the movable plates, and a baffle is fixedly connected to one side of the rotating shaft. Several sets of fixing holes are opened on the upper part of the mounting rail, and a locking rod that matches the fixing hole is slidably connected inside the movable plate. A pull plate is fixedly connected to the upper part of the locking rod.

[0008] Preferably, a reversing gear that meshes with each other is fixedly connected to the other side of the rotating shaft.

[0009] Preferably, a torsion spring is fixedly connected between the reversing gear and the moving plate, and the torsion spring is sleeved on the outside of the rotating shaft.

[0010] Preferably, a spring is fixedly connected between the pulling plate and the moving plate, and the spring is sleeved on the outside of the locking rod.

[0011] Preferably, an infusion pipe is fixedly connected between the mounting plates on both sides, and several sets of outlet pipes facing the fixed roller and the connecting roller are fixedly connected to the lower part of the infusion pipe. The outlet pipes are controlled by a solenoid valve.

[0012] Preferably, a collection box facing the fixed roller and the connecting roller is fixedly connected between the two mounting frames, and two sets of transmission belts are fixedly connected between the two mounting frames.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model adjusts the coating width by moving the connecting roller along the power shaft and inserting the insertion shaft at one end of the connecting roller into the insertion groove. It also inserts the follower block into the follower groove to ensure that the fixed roller can drive the connecting roller to rotate. By changing the width of the coating roller, the amount of paint used can be changed according to the width of the object being coated, thus reducing paint waste.

[0015] 2. This utility model also adjusts the position of the moving plate along the mounting rail, and drives the baffle to open by rotating the shaft, so that the baffle can pass through the connecting roller. The baffle returns to the vertical direction under the pull of the torsion spring, so that the baffle is tightly attached to one side of the connecting roller. The locking rod is inserted into the fixing hole to ensure that the baffle can tightly restrict the position of the connecting roller and improve the stability of the equipment connection. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is an enlarged view of the structure at point A of this utility model;

[0018] Figure 3 This is a cross-sectional view of the fixed roller structure of this utility model;

[0019] Figure 4 This is an enlarged view of the structure at point B of this utility model.

[0020] In the diagram: 1. Mounting bracket; 2. Connecting plate; 3. Mounting plate; 4. Drive shaft; 5. Fixed roller; 6. Connecting roller; 7. Insertion groove; 8. Follower groove; 9. Insertion shaft; 10. Follower block; 11. Mounting groove; 12. Sealing ring; 13. Mounting rail; 14. Fixing hole; 15. Moving plate; 16. Rotating shaft; 17. Baffle; 18. Reversing gear; 19. Torsion spring; 20. Locking rod; 21. Pulling plate; 22. Spring; 23. Infusion tube; 24. Outlet tube; 25. Collection box; 26. Drive belt; 27. Motor. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 This utility model provides a technical solution: an adjustable coating width roller coating machine, including a mounting frame 1, a connecting plate 2 fixedly welded to one side of the mounting frame 1, two sets of mounting plates 3 fixedly welded to the upper side of the mounting frame 1 and the connecting plate 2, a power shaft 4 rotatably mounted between the mounting plates 3, a motor 27 mounted on the outer flange of one side of the mounting plate 3, the power end of the motor 27 connected to the power shaft 4 by a coupling, a fixed roller 5 fixedly welded to the outer side of one side of the power shaft 4, the motor 27 drives the power shaft 4, which can drive the fixed roller 5 to rotate, realizing the coating operation, and several... The connecting roller 6, the fixed roller 5, and the connecting roller 6 are provided with an insertion groove 7 on one side. The fixed roller 5 and the connecting roller 6 are provided with four sets of follower grooves 8 that communicate with the insertion groove 7 on one side. The connecting roller 6 is fixedly welded to an insertion shaft 9 that matches the insertion groove 7 on the other side. The insertion shaft 9 is fixedly welded to four sets of follower blocks 10 that match the follower grooves 8 on the other side. By moving the connecting roller 6 along the power shaft 4, the insertion shaft 9 at one end of the connecting roller 6 is inserted into the insertion groove 7, thereby adjusting the coating width and inserting the follower blocks 10 into the follower grooves 8, ensuring that the fixed roller 5 can drive the connecting roller 6 to rotate.

[0023] A mounting groove 11 is provided on one side of the connecting roller 6, and a sealing ring 12 is fitted inside the mounting groove 11 to prevent paint from entering through the gap between the fixed roller 5 and the connecting roller 6, or the gap between the connecting rollers 6.

[0024] A mounting rail 13 is fixedly welded between two sets of mounting plates 3. Two sets of movable plates 15 are slidably installed inside the mounting rail 13. Two sets of rotating shafts 16 are rotatably installed in the middle of the movable plates 15. A baffle 17 is fixedly welded to one side of the rotating shaft 16. Several sets of fixing holes 14 are opened on the upper part of the mounting rail 13. A locking rod 20 that matches the fixing hole 14 is slidably installed inside the movable plate 15. A pulling plate 21 is fixedly welded to the upper part of the locking rod 20. By adjusting the position of the movable plate 15 along the mounting rail 13, the baffle 17 is opened by rotating the shaft 16, so that the baffle 17 can pass through the connecting roller 6. The baffle 17 returns to the vertical direction, so that the baffle 17 is tightly attached to one side of the connecting roller 6, preventing the insertion shaft 9 from disengaging from the insertion groove 7, and blocking the unused connecting roller 6 to prevent the connecting roller 6 from moving arbitrarily. The fixing hole 14 is set in the same position as the side of the connecting roller 6 after connection and the side where the connecting roller 6 is placed when not in use. The locking rod 20 is inserted into the fixing hole 14 to ensure that the baffle 17 can tightly restrict the position of the connecting roller 6.

[0025] A reversing gear 18 that meshes with each other is fixedly welded to the other side of the rotating shaft 16, so that when facing the rotating shaft 16 on one side, the baffles 17 on both sides can be opened at the same time, reducing the number of operation steps.

[0026] A torsion spring 19 is fixedly welded between the reversing gear 18 and the movable plate 15. The torsion spring 19 is sleeved on the outside of the rotating shaft 16. The torsion spring 19 pulls the baffle 17 to ensure that the baffle 17 can be in the vertical direction, preventing the baffle 17 from rotating arbitrarily and affecting the limiting effect.

[0027] A spring 22 is fixedly welded between the pull plate 21 and the moving plate 15. The spring 22 is sleeved on the outside of the locking rod 20. When the spring 22 is in the normal extension and contraction state, it can drive the pull plate 21 to move downward, thereby fixing the locking rod 20 in the fixing hole 14 and ensuring the stability of the locking rod 20.

[0028] An infusion pipe 23 is fixedly welded between the two mounting plates 3. Several sets of outlet pipes 24 are fixedly welded to the lower part of the infusion pipe 23, facing the fixed roller 5 and the connecting roller 6. The outlet pipes 24 are controlled by a solenoid valve. The infusion pipe 23 is connected to the outer paint tank and paint is delivered into the infusion pipe 23. The opening of the outlet pipe 24 is controlled by the solenoid valve, so that the opening of the corresponding outlet pipe 24 is controlled according to the number of connecting rollers 6 used, ensuring that the paint falls smoothly into the fixed roller 5 and the connecting roller 6, which facilitates the painting operation.

[0029] A collection box 25 is fixedly welded between the two mounting frames 1, facing the fixed roller 5 and the connecting roller 6, to ensure that excess paint can fall into the collection box 25 and collect the paint. Two sets of transmission belts 26 are fixedly installed between the two mounting frames 1 to facilitate the transportation of wooden boards and metal plates. The wooden boards and metal plates are moved by the transmission belts 26 on both sides and pass through the fixed roller 5 and the connecting roller 6 to realize the painting operation.

[0030] Working principle: In use, this utility model adjusts the brushing width by moving the connecting roller 6 along the power shaft 4, inserting the insertion shaft 9 at one end of the connecting roller 6 into the insertion groove 7, and inserting the follower block 10 into the follower groove 8, ensuring that the fixed roller 5 can drive the connecting roller 6 to rotate. By adjusting the position of the moving plate 15 along the mounting rail 13, the baffle 17 is opened by rotating the shaft 16, allowing the baffle 17 to pass through the connecting roller 6. The baffle 17 returns to the vertical direction under the pull of the torsion spring 19, thus opening the baffle 17. Closely attached to one side of the connecting roller 6, the locking rod 20 is inserted into the fixing hole 14 to ensure that the baffle 17 can tightly restrict the position of the connecting roller 6. The infusion pipe 23 is connected to the outer paint tank, and paint is delivered into the infusion pipe 23. The opening of the outlet pipe 24 is controlled by the solenoid valve, so that the opening of the corresponding outlet pipe 24 is controlled according to the number of connecting rollers 6 used, ensuring that the paint falls smoothly into the fixed roller 5 and the connecting roller 6. The wooden board and the metal plate are moved by the transmission belts 26 on both sides and pass through the fixed roller 5 and the connecting roller 6 to realize the painting operation.

[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A roller coating machine with adjustable coating width, comprising a mounting frame (1), characterized in that: A connecting plate (2) is fixedly connected to one side of the mounting frame (1). Two sets of mounting plates (3) are fixedly connected to the upper side of the mounting frame (1) and the connecting plate (2). A power shaft (4) is rotatably connected between the mounting plates (3). A motor (27) is fixedly connected to the outer side of one side of the mounting plate (3). The power end of the motor (27) is fixedly connected to the power shaft (4). A fixed roller (5) is fixedly connected to the outer side of one side of the power shaft (4). Several sets of connecting rollers (6) are slidably connected to the outer side of the power shaft (4). An insertion groove (7) is opened on one side of the fixed roller (5) and the connecting roller (6). Four sets of follower grooves (8) communicating with the insertion groove (7) are opened on one side of the fixed roller (5) and the connecting roller (6). An insertion shaft (9) that matches the insertion groove (7) is fixedly connected to the other side of the connecting roller (6). Four sets of follower blocks (10) that match the follower grooves (8) are fixedly connected to the other side of the insertion shaft (9).

2. The roller coating machine with adjustable coating width according to claim 1, characterized in that: The connecting roller (6) has an installation groove (11) on one side, and a sealing ring (12) is fitted inside the installation groove (11).

3. The roller coating machine with adjustable coating width according to claim 1, characterized in that: A mounting rail (13) is fixedly connected between the two sets of mounting plates (3). Two sets of movable plates (15) are slidably connected inside the mounting rail (13). Two sets of rotating shafts (16) are rotatably connected in the middle of the movable plate (15). A baffle (17) is fixedly connected to one side of the rotating shaft (16). Several sets of fixing holes (14) are opened on the upper part of the mounting rail (13). A locking rod (20) that matches the fixing hole (14) is slidably connected inside the movable plate (15). A pull plate (21) is fixedly connected to the upper part of the locking rod (20).

4. The roller coating machine with adjustable coating width according to claim 3, characterized in that: A reversing gear (18) is fixedly connected to the other side of the rotating shaft (16).

5. The roller coating machine with adjustable coating width according to claim 4, characterized in that: A torsion spring (19) is fixedly connected between the reversing gear (18) and the moving plate (15), and the torsion spring (19) is sleeved on the outside of the rotating shaft (16).

6. The roller coating machine with adjustable coating width according to claim 3, characterized in that: A spring (22) is fixedly connected between the pull plate (21) and the moving plate (15), and the spring (22) is sleeved on the outside of the locking rod (20).

7. The roller coating machine with adjustable coating width according to claim 1, characterized in that: An infusion pipe (23) is fixedly connected between the mounting plates (3) on both sides. Several sets of outlet pipes (24) facing the fixed roller (5) and the connecting roller (6) are fixedly connected to the lower part of the infusion pipe (23). The outlet pipes (24) are controlled by a solenoid valve.

8. The roller coating machine with adjustable coating width according to claim 1, characterized in that: A collection box (25) is fixedly connected between the mounting brackets (1) on both sides, facing the fixed roller (5) and the connecting roller (6), and two sets of transmission belts (26) are fixedly connected between the mounting brackets (1) on both sides.