A carrier roller press-fitting mechanism

Abstract

A kind of roller press equipment mechanism, including operation platform, sliding clamping block and lateral press equipment jaw, the middle of operation platform is equipped with clamping block moving groove, guide rod is connected between the two side walls of clamping block moving groove, two sliding clamping blocks are slidably connected on guide rod, the top of sliding clamping block is fixed with clamping block, clamping block includes a pair of oppositely arranged clamping plate and clamping cylinder, clamping cylinder is fixed in the middle of clamping plate, the telescopic end of clamping cylinder passes through clamping plate and is connected with extrusion backing plate at telescopic end head, side stand is set on operation platform at the two sides of clamping block moving groove, side stand is provided with longitudinal press equipment jaw moving groove, screw rod is provided in press equipment jaw moving groove, longitudinal moving block is threadedly connected in press equipment jaw moving groove by screw rod.The sliding clamping block of the present application is bidirectional sliding along guide rod, cooperates with clamping cylinder to drive extrusion backing plate to carry out bidirectional synchronous clamping to supporting pipe shaft, eliminates artificial fixing deviation, and ensures the accurate centering of shaft and roll body.

Description

Technical Field

[0001] This utility model relates to the field of idler roller processing technology, and in particular to an idler roller pressing mechanism. Background Technology

[0002] As a core load-bearing component of conveyors, idler rollers are widely used in material handling equipment in mining, ports, metallurgy, and other fields. Their structure typically consists of a roller body, bearings, seals, and a shaft. A press-fit process is required to precisely assemble the shaft and roller body to ensure the idler roller's concentricity, sealing, and load-bearing strength. Traditional idler roller press-fitting processes are mostly completed manually or with simple mechanical assistance. While some existing press-fitting equipment attempts to replace manual operation with hydraulic or pneumatic drives, problems remain, including complex structures, poor coordination of multi-directional synchronous press-fitting, and insufficient flexibility in adjusting the clamping mechanism. For example, a single-sided press-fitting mechanism struggles to achieve bi-directional synchronous press-fitting of the shaft and roller body, easily leading to assembly eccentricity. Furthermore, fixed clamping blocks cannot be dynamically adjusted according to workpiece dimensions, limiting the versatility of the press-fitting mechanism. Summary of the Invention

[0003] The present invention aims to address the shortcomings of the prior art by providing a roller pressing mechanism.

[0004] To achieve the above objectives, this utility model adopts the following technical solution:

[0005] A roller pressing mechanism includes an operating table, sliding clamping blocks, and lateral pressing claws. A clamping block moving groove is provided in the middle of the operating table. Guide rods are connected between the two side walls of the clamping block moving groove. Two sliding clamping blocks are slidably connected to the guide rods. A clamping block is fixed to the top of the sliding clamping block. Each clamping block includes a pair of opposing clamping plates and a clamping cylinder. The clamping cylinder is fixed in the middle of the clamping plate. The telescopic end of the clamping cylinder passes through the clamping plate and is connected to a pressing pad. Side plates are provided on both sides of the clamping block moving groove on the operating table. A longitudinal pressing claw moving groove is provided within the side plates. A screw is provided within the pressing claw moving groove. A longitudinal moving block is threadedly connected to the pressing claw moving groove via the screw. A pressing cylinder is provided on the longitudinal moving block. The lateral pressing claw is connected to the telescopic end of the pressing cylinder. A transverse plate is connected to the top of the two side plates. A downward pressing cylinder is connected to the bottom surface of the transverse plate. A pressure plate is connected to the telescopic end of the downward pressing cylinder.

[0006] The clamping block moving groove has two guide rod holes, and two parallel guide rods are installed inside the clamping block moving groove, with the guide rods passing through the guide rod holes.

[0007] The extrusion surface of the extrusion pad is provided with anti-slip raised texture.

[0008] A connecting seam pad is provided between the top surfaces of the clamping plate and the sliding clamping block.

[0009] The sliding clamping block has an elastic sleeve on each side of the clamping plate, and a butterfly spring is installed inside the elastic sleeve.

[0010] The lateral pressing claw includes an "L"-shaped support plate, a pressing rod connecting rod, and a pressing rod. The vertical side panel of the "L"-shaped support plate is connected to the telescopic end of the pressing cylinder, and a threaded hole is provided on the upper part of the vertical side panel. The pressing rod connecting rod is threaded and threaded to the vertical side panel. One end of the pressing rod connecting rod is connected to an anti-detachment plug, and the end of the pressing rod is connected to a connecting sleeve. The pressing rod is rotatably sleeved inside the anti-detachment plug of the pressing rod connecting rod through the connecting sleeve.

[0011] The other end of the pressure rod connecting rod is connected to a knob end.

[0012] The sliding clamping block has a positioning groove at the position where the elastic sleeve is set, and the elastic sleeve slides and rises and falls within the positioning groove.

[0013] The beneficial effects of this utility model are as follows: The sliding clamping block of this utility model slides bidirectionally along the guide rod, and works in conjunction with the clamping cylinder to drive the extrusion pad to clamp the idler shaft in both directions synchronously, eliminating manual fixing deviations and ensuring precise alignment of the shaft and roller body; the extrusion pad prevents the workpiece from slipping during the pressing process, ensuring the concentricity of the assembly; the lateral pressing claw adjusts the position of the longitudinal moving block through the screw, and combined with the extension and retraction drive of the pressing cylinder, achieves precise lateral pressing of the idler roller bearing; the downward pressing cylinder drives the pressure plate to apply vertical pressure, forming multi-directional synchronous pressure with the lateral pressing, avoiding skew or deformation caused by unilateral pressure, and ensuring uniform pressing of the bearing and shaft. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the clamping block structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the lateral pressing claw structure of this utility model;

[0017] In the diagram: 1-Operating table; 2-Clamping block moving slot; 3-Guide rod; 4-Sliding clamping block; 41-Guide rod hole; 5-Clamping block; 51-Clamping plate; 52-Clamping cylinder; 53-Connecting seam pad; 54-Positioning groove; 55-Elastic sleeve; 56-Butterfly spring; 57-Extrusion pad; 58-Anti-slip raised texture; 6-Side upright plate; 7-Screw; 8-Longitudinal moving block; 9-Pressure cylinder; 10-Side pressure claw; 101-"L" shaped support plate; 102-Pressure rod connecting rod; 103-Knob end; 104-Pressure rod; 105-Connecting sleeve; 106-Anti-detachment plug; 11-Transverse plate; 12-Downward pressure cylinder; 13-Pressure plate;

[0018] The following will describe in detail the embodiments of this utility model with reference to the accompanying drawings. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0020] A roller pressing mechanism includes an operating table 1, sliding clamping blocks 4, and lateral pressing claws 10. A clamping block moving groove 2 is provided in the middle of the operating table 1. Guide rods 3 are connected between the two side walls of the clamping block moving groove 2. Two sliding clamping blocks 4 are slidably connected to the guide rods 3. A clamping block 5 is fixed to the top of each sliding clamping block 4. Each clamping block 5 includes a pair of opposing clamping plates 51 and a clamping cylinder 52. The clamping cylinder 52 is fixed in the middle of the clamping plates 51. The telescopic end of the clamping cylinder 52 passes through the clamping plates 51 and is connected to a clamping claw at the telescopic end. The pressure plate 57, the operating table 1 has side plates 6 on both sides of the clamping block moving groove 2, the side plates 6 have longitudinal pressing claw moving grooves, the pressing claw moving grooves have screws 7, the pressing claw moving grooves have longitudinal moving blocks 8 connected to the pressing claw moving grooves by screws 7, the longitudinal moving blocks 8 have pressing cylinders 9, the lateral pressing claws 10 are connected to the telescopic ends of the pressing cylinders 9, the top of the side plates 6 is connected to the cross plate 11, the bottom surface of the cross plate 11 is connected to the pressing cylinder 12, the telescopic end of the pressing cylinder 12 is connected to the pressure plate 13.

[0021] The clamping block moving groove 2 has two guide rod holes 41, and two parallel guide rods 3 are provided in the clamping block moving groove 2. The guide rods 3 pass through the guide rod holes 41.

[0022] The extrusion surface of the extrusion pad 57 is provided with anti-slip raised texture 58.

[0023] A connecting seam pad 53 is provided between the top surface of the clamping plate 51 and the sliding clamping block 4.

[0024] The sliding clamping block 4 has an elastic sleeve 55 on each side of the clamping plate 51, and a butterfly spring 56 is provided inside the elastic sleeve 55.

[0025] The lateral pressing claw 10 includes an "L"-shaped support plate 101, a pressing rod connecting rod 102, and a pressing rod 104. The vertical side panel of the "L"-shaped support plate 101 is connected to the telescopic end of the pressing cylinder 9, and a threaded hole is provided on the upper part of the vertical side panel. The pressing rod connecting rod 102 is threaded and threaded to the vertical side panel. One end of the pressing rod connecting rod 102 is connected to an anti-detachment plug 106, and the end of the pressing rod 104 is connected to a connecting sleeve 105. The pressing rod 104 is rotatably sleeved inside the anti-detachment plug 106 of the pressing rod connecting rod 102 through the connecting sleeve 105.

[0026] The other end of the pressure rod connecting rod 102 is connected to a knob end 103.

[0027] The sliding clamping block 4 has a positioning groove 54 at the position where the elastic sleeve 55 is set, and the elastic sleeve 55 slides and rises and falls within the positioning groove 54.

[0028] In operation, the following steps are taken: First, adjust the positions of the two sliding clamping blocks 4 according to the length of the idler roller. Then, place the idler roller on the two clamping blocks 5. When placed, the disc spring 56 provides a buffer for the idler roller. Adjust the clamping cylinder 52 to extend the telescopic end, which drives the pressing pad 57 to move relative to clamp the idler roller. Drive the pressing cylinder 12 to extend the telescopic end, pressing the pressure plate 13 onto the idler roller to fix it firmly. Adjust the position of the longitudinal moving block 8 on the screw 7 according to the size of the idler roller. After adjusting the height of the longitudinal moving block 8, the bearing is installed on the "L"-shaped support plate 101 of the lateral pressing claw 10. The pressure rod 104 is driven by the pressure rod connecting rod 102 to press the bearing onto the "L"-shaped support plate 101. Start the pressing cylinder 9. The telescopic end of the pressing cylinder 9 extends, driving the bearing to move towards the idler roller for pressing. The pressing cylinders 9 at both ends act simultaneously, and the bearings are assembled at both ends of the idler roller at the same time, improving assembly efficiency.

[0029] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0031] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0032] The present invention has been described above with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any improvements made using the inventive concept and technical solution of the present invention, or direct application to other situations without modification, are all within the protection scope of the present invention.

Claims

1. A roller pressing mechanism, characterized in that, The device includes an operating table (1), sliding clamping blocks (4), and lateral pressing claws (10). A clamping block moving groove (2) is provided in the middle of the operating table (1). Guide rods (3) are connected between the two side walls of the clamping block moving groove (2). Two sliding clamping blocks (4) are slidably connected to the guide rods (3). A clamping block (5) is fixed to the top of the sliding clamping block (4). The clamping block (5) includes a pair of opposing clamping plates (51) and a clamping cylinder (52). The clamping cylinder (52) is fixed in the middle of the clamping plate (51). The telescopic end of the clamping cylinder (52) passes through the clamping plate (51) and is connected to a pressing pad at the telescopic end. 57) Side plates (6) are provided on both sides of the clamping block moving groove (2) on the operating table (1). A longitudinal pressing claw moving groove is provided in the side plate (6). A screw (7) is provided in the pressing claw moving groove. A longitudinal moving block (8) is threadedly connected to the pressing claw moving groove through the screw (7). A pressing cylinder (9) is provided on the longitudinal moving block (8). A lateral pressing claw (10) is connected to the telescopic end of the pressing cylinder (9). A cross plate (11) is connected to the top of the two side plates (6). A pressing cylinder (12) is connected to the bottom surface of the cross plate (11). A pressure plate (13) is connected to the telescopic end of the pressing cylinder (12).

2. The idler press fitting mechanism according to claim 1, wherein The clamping block moving groove (2) has two guide rod holes (41), and two parallel guide rods (3) are provided in the clamping block moving groove (2). The guide rods (3) pass through the guide rod holes (41).

3. The idler press fitting mechanism according to claim 1, wherein The extrusion surface of the extrusion pad (57) is provided with anti-slip raised texture (58).

4. The idler press fitting mechanism according to claim 1, wherein A connecting seam pad (53) is provided between the top surfaces of the clamping plate (51) and the sliding clamping block (4).

5. The idler press fitting mechanism according to claim 4, wherein The sliding clamping block (4) has an elastic sleeve (55) on each side of the clamping plate (51), and a butterfly spring (56) is provided inside the elastic sleeve (55).

6. The idler press fitting mechanism according to claim 1, wherein The lateral pressing claw (10) includes an "L"-shaped support plate (101), a pressing rod connecting rod (102), and a pressing rod (104). The vertical side panel of the "L"-shaped support plate (101) is connected to the telescopic end of the pressing cylinder (9), and a threaded hole is provided on the upper part of the vertical side panel. The pressing rod connecting rod (102) is threaded and threaded to the vertical side panel. One end of the pressing rod connecting rod (102) is connected to an anti-detachment plug (106), and the end of the pressing rod (104) is connected to a connecting sleeve (105). The pressing rod (104) is rotatably sleeved on the inside of the anti-detachment plug (106) of the pressing rod connecting rod (102) through the connecting sleeve (105).

7. The roller pressing mechanism according to claim 6, characterized in that, The other end of the pressure rod connecting rod (102) is connected to a knob end (103).

8. The roller pressing mechanism according to claim 5, characterized in that, The sliding clamping block (4) has a positioning groove (54) at the position where the elastic sleeve (55) is set, and the elastic sleeve (55) slides and rises and falls in the positioning groove (54).

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