A dairy product processing homogeniser
By using a motor-driven rotary rod and cam system, combined with a mixing plate and filter design, the problem of uneven nutrient composition during dairy product mixing is solved, resulting in a delicate texture and efficient production of dairy products.
Patent Information
- Application Number
- CN202522081357.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-09-28
AI Technical Summary
During the mixing process of dairy products, the distribution of nutrients is uneven, resulting in some areas having excessively high or low nutrient content, which affects the nutritional value and consistency of the product's taste.
The system uses a motor-driven rotary rod to move the mixing plate, which in turn drives the rotating shaft and cam via a transmission assembly. The push rod then moves the push plate to break down the milk fat into tiny particles, which are then filtered through a screen to remove impurities, ensuring uniform mixing and filtration.
This results in a smoother, more delicate texture for dairy products, prevents fat separation or precipitation, ensures consistent taste, and improves production efficiency and product purity.
Smart Images
Figure CN224672514U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dairy processing technology, and in particular to a dairy processing homogenizer. Background Technology
[0002] Dairy products generally refer to various foods made by mixing and processing cow's milk or sheep's milk and their processed products as the main raw materials, with or without the addition of appropriate amounts of vitamins, minerals and other auxiliary materials. They are also called cream products. When processing raw materials such as soybeans in the preparation of dairy products, a homogenizer is required.
[0003] Dairy products are usually fortified with a variety of nutrients, such as vitamins, minerals, and nucleotides. If the mixture is not stirred evenly, these nutrients will not be evenly distributed in the product, resulting in some areas having excessively high or low levels of nutrients. This affects the nutritional value of the product and may even cause the product to fail to meet relevant nutritional standards. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a dairy product homogenizer. A motor drives a rotating rod, which in turn drives a mixing plate to mix the materials. The rotating rod, through a transmission assembly, drives a rotating shaft, which in turn drives a cam. When the cam rotates to its convex surface, it drives a push rod, which in turn drives a push plate. This process breaks down milk fat into tiny particles, resulting in a smoother and finer texture in dairy products. It also prevents milk fat separation or precipitation, ensuring a consistent taste and providing consumers with a better eating experience.
[0005] To achieve the above objectives, the present invention provides the following technical solution: A homogenizer for dairy product processing includes: a processing barrel as the main processing body; a protective box fixedly connected to the front end of the processing barrel; a motor fixedly connected to the front end of the protective box; a drive end of the motor passing through the protective box and fixedly connected to a rotating rod; multiple mixing plates fixedly connected to the outer wall of the rotating rod; a rotating shaft connected to the rotating rod via a transmission assembly; a cam fixedly connected to the outer wall of the rotating shaft; a mounting plate fixedly connected to the left end of the processing barrel; a connecting frame fixedly connected to the left end of the processing barrel; a push rod slidably connected to the inner wall of the connecting frame; a push plate fixedly connected to the right end of the push rod; a spring provided between the inner wall of the connecting frame and the push rod; and a feeding assembly provided at the bottom end of the processing barrel.
[0006] Furthermore, the transmission assembly includes sprockets located on the outer wall of the rotating rod and on the outer wall of the rotating shaft, the sprockets being connected by a chain.
[0007] Furthermore, the outer wall of the rotating shaft is rotatably connected to the inner wall of the mounting plate, and the outer wall of the rotating rod is rotatably connected to the inner wall of the processing barrel.
[0008] Furthermore, the outer wall of the push rod is slidably connected to the inner wall of the processing barrel, the top of the processing barrel is fixedly connected to a feeding port, and the outer wall of the feeding port is threadedly connected to a cover plate.
[0009] Furthermore, one end of the spring is connected to the push rod, and the other end of the spring is connected to the inner wall of the connecting frame.
[0010] Furthermore, the feeding assembly includes a feeding port fixedly connected to the bottom of the processing barrel, a fixed box fixedly connected to the inner wall of the feeding port, a slide frame slidably connected to the inner wall of the fixed box, a filter screen slidably connected to the inner wall of the slide frame, and a tension spring provided between the inner walls of the fixed box and the slide frame.
[0011] Furthermore, a control valve is provided on the inner wall of the discharge port.
[0012] Furthermore, one end of the tension spring is connected to the slide, and the other end of the tension spring is connected to the inner wall of the fixed box.
[0013] This utility model has the following beneficial effects: 1. In this utility model, a motor drives a rotating rod, which in turn drives a mixing plate. The mixing plate mixes the materials. The rotating rod drives a rotating shaft through a transmission assembly. The rotating shaft drives a cam. When the cam rotates to the convex surface, it drives a push rod. The push rod drives a push plate, thereby breaking down milk fat into tiny particles, making the texture of dairy products more delicate and smooth, preventing milk fat from separating or exuding, ensuring a consistent taste, and providing consumers with a better eating experience.
[0014] 2. In this utility model, the slide is pulled out of the fixed box, and the filter screen is removed and replaced. When installing, the filter screen is installed in place and the slide is released. When the slide is released, the tension spring pulls it back to its original position, thereby avoiding production interruption caused by filter screen blockage, ensuring production continuity and improving production efficiency. Attached Figure Description
[0015] Figure 1 This is an isometric view of a dairy product processing homogenizer proposed in this utility model; Figure 2 This is a schematic diagram of the cross-sectional structure of the processing barrel of a dairy product homogenizer proposed in this utility model; Figure 3 This is a schematic diagram of the spring structure of a dairy product processing homogenizer proposed in this utility model; Figure 4 This is a schematic cross-sectional view of the fixed box structure of a dairy product processing homogenizer proposed in this utility model; Figure 5 This is a schematic diagram of the cross-sectional structure of the carriage of a dairy product processing homogenizer proposed in this utility model.
[0016] Legend: 1. Processing barrel; 2. Protective box; 3. Motor; 4. Rotating rod; 5. Mixing plate; 6. Sprocket; 7. Rotating shaft; 8. Cam; 9. Mounting plate; 10. Connecting frame; 11. Push rod; 12. Push plate; 13. Spring; 14. Feed port; 15. Cover plate; 16. Discharge port; 17. Fixing box; 18. Slide; 19. Filter screen; 20. Tension spring. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Reference Figures 1-3 This utility model provides an embodiment of a dairy product homogenizer, comprising: a processing barrel 1 as the main processing body; a protective box 2 fixedly connected to the front end of the processing barrel 1; a motor 3 fixedly connected to the front end of the protective box 2; a drive end of the motor 3 passing through the protective box 2 and fixedly connected to a rotating rod 4; multiple mixing plates 5 fixedly connected to the outer wall of the rotating rod 4; a rotating shaft 7 connected to the rotating rod 4 via a transmission assembly; a cam 8 fixedly connected to the outer wall of the rotating shaft 7; a mounting plate 9 fixedly connected to the left end of the processing barrel 1; a connecting frame 10 fixedly connected to the left end of the processing barrel 1; a push rod 11 slidably connected to the inner wall of the connecting frame 10; and a... A spring 13 is provided between the inner walls of the push plate 12, the connecting frame 10, and the push rod 11. A feeding assembly is provided at the bottom of the processing barrel 1. The transmission assembly includes a sprocket 6 located on the outer wall of the rotating rod 4 and on the outer wall of the rotating shaft 7. The sprockets 6 are connected by a chain. The outer wall of the rotating shaft 7 is rotatably connected to the inner wall of the mounting plate 9. The outer wall of the rotating rod 4 is rotatably connected to the inner wall of the processing barrel 1. The outer wall of the push rod 11 is slidably connected to the inner wall of the processing barrel 1. A feeding port 14 is fixedly connected to the top of the processing barrel 1. A cover plate 15 is threadedly connected to the outer wall of the feeding port 14. One end of the spring 13 is connected to the push rod 11, and the other end of the spring 13 is connected to the inner wall of the connecting frame 10.
[0019] Specifically, during dairy processing, the material to be processed is first slowly fed into the processing tank 1 through the feeding port 14. After feeding, the cover plate 15 is quickly closed to ensure the sealing of the processing environment and provide stable conditions for subsequent processing. Next, the motor 3 is started, and its drive end begins to rotate at high speed. With its powerful output, it drives the connected rotating rod 4 to rotate synchronously. The rotating rod 4, as a key transmission component of the entire mixing system, provides the core power source for subsequent mixing and homogenization operations. As the rotating rod 4 rotates, the mixing plate 5 installed on its outer side also begins to rotate. During rotation, the mixing plate 5... Its unique shape and angle continuously tumble and push the material inside the processing drum 1. Through the continuous and powerful stirring action of the mixing plate 5, the material forms a complex flow trajectory within the processing drum 1, allowing materials of different positions and properties to fully contact each other, thus initially achieving a mixing effect. At the same time, the rotation of the rotating rod 4 also drives the right sprocket 6 to rotate. During the rotation of the right sprocket 6, it is tightly connected to the left sprocket 6 via a chain, thereby efficiently transmitting power to the left sprocket 6, causing the left sprocket 6 to also begin to rotate. The rotation of the left sprocket 6 further drives the rotating shaft 7, which is coaxially connected to it, to rotate. The rotating shaft 7, as the driving component of the cam 8, rotates... The movement causes cam 8 to begin circular motion. Cam 8 has a special shape and structure. When it rotates to its convex part, it comes into close contact with push rod 11. The squeezing action of its convex part pushes push rod 11 to move horizontally. During this movement, push rod 11 is rigidly connected to push plate 12, thus causing push plate 12 to move together. Push plate 12 applies strong squeezing and shearing forces to the material inside processing tank 1. This special mechanical action effectively breaks down milk fat into tiny particles. These tiny particles are evenly dispersed in the dairy product, making the texture of the dairy product more delicate and smooth, fundamentally preventing milk fat separation or precipitation. This phenomenon provides consumers with a consistently good taste experience. When the cam 8 rotates to the circular part, the spring 13, which was originally compressed by the convex surface of the cam 8, begins to play its role. The spring 13, with its own elastic restoring force, quickly bounces the push rod 11 back to its original position. The reset movement of the push rod 11 then drives the push plate 12 to reset synchronously, preparing for the next working cycle driven by the cam 8. Throughout the entire working process, the motor 3 continuously and stably outputs power. Through a series of precisely matched transmission and working parts, it achieves efficient and uniform stirring and homogenization of dairy materials, ensuring that the final product meets high-quality standards.
[0020] Reference Figure 1 , Figure 4 and Figure 5The feeding assembly includes a feeding port 16 fixedly connected to the bottom of the processing barrel 1. A fixed box 17 is fixedly connected to the inner wall of the feeding port 16. A slide 18 is slidably connected to the inner wall of the fixed box 17. A filter screen 19 is slidably connected to the inner wall of the slide 18. A tension spring 20 is provided between the inner walls of the fixed box 17 and the slide 18. A control valve is provided on the inner wall of the feeding port 16. One end of the tension spring 20 is connected to the slide 18, and the other end of the tension spring 20 is connected to the inner wall of the fixed box 17.
[0021] Specifically, after the dairy products have completed the mixing process in processing tank 1, they are ready for discharge. At this time, the control valve is opened, and the evenly mixed dairy products will slowly discharge from discharge port 16. It is worth noting that a filter screen 19 is installed inside discharge port 16. During the process of the dairy products flowing through discharge port 16, the filter screen 19 will fully exert its filtering function, accurately intercepting various impurities that may be present in the dairy raw materials, such as milk curds that may occasionally appear in milk, and feed residues that may be accidentally mixed in. Through such meticulous filtration, the purity of the product is greatly guaranteed, laying a solid foundation for improving product quality. However, during long-term operation, the filter screen 19 will inevitably become clogged due to the accumulation of impurities. To deal with this situation, the equipment is designed with a convenient filter screen 19 replacement mechanism. When replacing the filter 19, the operator only needs to gently pull the slide 18, which will smoothly disengage from the internal space of the fixing box 17. At this time, the old filter 19 can be easily removed, completing the replacement operation. When installing the new filter 19, the new filter 19 is precisely installed in the designated position, and then the slide 18 is released. At this time, the tension spring 20 connected to the slide 18 will immediately take effect. With its strong elastic tension, it will quickly pull the slide 18 back to its original position, so that the filter 19 is securely installed in place. This convenient filter 19 replacement design effectively avoids production interruptions caused by filter 19 blockage. The operator can complete the filter 19 replacement in a short time, ensuring the continuity of production, greatly improving production efficiency, and providing a strong guarantee for the efficient and stable production of dairy products.
[0022] Working Principle: First, the material is fed into the processing drum 1 through the feeding port 14, and then the cover plate 15 is closed. At this time, the motor 3 is started, causing its drive end to rotate, which in turn rotates the rotating rod 4. The rotating rod 4 rotates, causing the mixing plate 5 to rotate, thus mixing the material. The rotation of the rotating rod 4 also drives the right sprocket 6 to rotate, which in turn drives the left sprocket 6 via a chain. The rotation of the left sprocket 6 drives the rotating shaft 7 to rotate, which in turn drives the cam 8 to rotate. When the cam 8 rotates to its convex surface, it moves the push rod 11, which in turn moves the push plate 12. This process breaks down milk fat into tiny particles, making the dairy product texture more delicate and smooth, preventing milk fat separation or precipitation, ensuring a consistent taste, and providing consumers with a better dining experience. In practice, when cam 8 rotates to the circular surface, spring 13 will spring push rod 11. When push rod 11 springs, it will drive push plate 12 to reset. When feeding, the control valve is opened, and the mixed dairy products will be discharged from the feeding port 16. When the dairy products pass through the feeding port 16, the internal filter screen 19 will filter the dairy products, thereby filtering out impurities in the dairy raw materials, such as milk curds and feed residues, ensuring the purity of the product and improving product quality. When the filter screen 19 needs to be replaced, pull the slide 18 to disengage it from the inside of the fixing box 17. Then, the filter screen 19 can be removed and replaced. When installing, install the filter screen 19 in place and then release the slide 18. When the slide 18 is released, the tension spring 20 will pull it to reset, thereby avoiding production interruption caused by filter screen 19 blockage, ensuring production continuity and improving production efficiency.
[0023] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A homogenizer for dairy product processing, characterized in that, include: The processing barrel (1) is the main processing unit. A protective box (2) is fixedly connected to the front end of the processing barrel (1). A motor (3) is fixedly connected to the front end of the protective box (2). The driving end of the motor (3) passes through the protective box (2) and is fixedly connected to a rotating rod (4). Multiple mixing plates (5) are fixedly connected to the outer wall of the rotating rod (4). The rotating rod (4) is connected to a rotating shaft (7) through a transmission assembly. A cam (8) is fixedly connected to the outer wall of the rotating shaft (7). An installation plate (9) is fixedly connected to the left end of the processing barrel (1). A connecting frame (10) is fixedly connected to the left end of the processing barrel (1). A push rod (11) is slidably connected to the inner wall of the connecting frame (10). A push plate (12) is fixedly connected to the right end of the push rod (11). A spring (13) is provided between the inner wall of the connecting frame (10) and the push rod (11). A feeding assembly is provided at the bottom end of the processing barrel (1).
2. The dairy product homogenizer according to claim 1, characterized in that: The transmission assembly includes sprockets (6) located on the outer wall of the rotating rod (4) and on the outer wall of the rotating shaft (7), and the sprockets (6) are connected by a chain.
3. The dairy product homogenizer according to claim 1, characterized in that: The outer wall of the rotating shaft (7) is rotatably connected to the inner wall of the mounting plate (9), and the outer wall of the rotating rod (4) is rotatably connected to the inner wall of the processing barrel (1).
4. A dairy product homogenizer according to claim 1, characterized in that: The outer wall of the push rod (11) is slidably connected to the inner wall of the processing barrel (1), and the top of the processing barrel (1) is fixedly connected to the feeding port (14), and the outer wall of the feeding port (14) is threadedly connected to the cover plate (15).
5. A dairy product homogenizer according to claim 1, characterized in that: One end of the spring (13) is connected to the push rod (11), and the other end of the spring (13) is connected to the inner wall of the connecting frame (10).
6. A dairy product homogenizer according to claim 1, characterized in that: The feeding assembly includes a feeding port (16) fixedly connected to the bottom of the processing barrel (1), a fixed box (17) fixedly connected to the inner wall of the feeding port (16), a slide (18) slidably connected to the inner wall of the fixed box (17), a filter screen (19) slidably connected to the inner wall of the slide (18), and a tension spring (20) provided between the inner walls of the fixed box (17) and the slide (18).
7. A dairy product homogenizer according to claim 6, characterized in that: A control valve is provided on the inner wall of the discharge port (16).
8. A dairy product processing homogenizer according to claim 6, characterized in that: One end of the tension spring (20) is connected to the slide (18), and the other end of the tension spring (20) is connected to the inner wall of the fixed box (17).