Simple formwork fast installation assembly

Abstract

The utility model relates to simple and easy mould frame technical field, especially simple and easy mould frame quick installation subassembly, including base, the base includes horizontal seat and connecting support, the connecting support even vertical installation is in the lower end surface of horizontal seat, and the head with horizontal seat fixed connection of connecting support, the upper end surface of horizontal seat is installed with the positioning assembly that can overturn open, the lower end of positioning assembly is rotatably connected with horizontal seat, and still install hydraulic assembly no.

Description

Technical Field

[0001] This utility model relates to the field of simple mold frame technology, and in particular to a simple mold frame quick installation component. Background Technology

[0002] In modern manufacturing, the mold base serves as the fundamental load-bearing structure for various molds, and its installation efficiency and precision directly affect the production rhythm and quality stability of products. Taking an automotive body panel stamping production line as an example, this line typically consists of multiple stamping machines connected in series, and each machine needs to quickly change the corresponding mold base according to the different car models being produced. Traditional mold base installation methods mostly rely on manual assistance.

[0003] Positioning and flipping rely on manual labor. Due to the significant weight of the mold frame, it needs to be lifted by a crane to the vicinity of the equipment during the initial installation phase. Then, workers use tools such as pry bars and shims to adjust the angle to ensure it fits snugly against the equipment's mounting surface. This process is not only time-consuming and labor-intensive, but the accuracy of the flipping angle is also difficult to control, which can easily lead to difficulties in subsequent installation due to angular deviations.

[0004] The dimensions of mold frames vary between different car models. Traditional clamping structures for mounting components are mostly of fixed dimensions, requiring the replacement of corresponding clamping parts for different mold frames, which further prolongs changeover time. At the same time, the manual tightening of bolts can easily lead to uneven force, causing slight displacement of the mold frame during stamping, which affects product accuracy. Utility Model Content

[0005] This invention solves the problems in related technologies and proposes a simple mold frame quick installation component.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: A simple mold frame quick-installation assembly includes a base, which includes a horizontal seat and a connecting bracket. The connecting bracket is evenly and vertically installed on the lower end face of the horizontal seat, and the head of the connecting bracket is fixedly connected to the horizontal seat. A rotatable positioning component is installed on the upper end face of the horizontal seat. The lower end of the positioning component is rotatably connected to the horizontal seat. A hydraulic component one for driving the positioning component to rotate is also installed on the horizontal seat. A fixed mounting part is fixedly installed on the upper end face of the positioning component. A movable mounting part is installed on the fixed mounting part. The movable mounting part is slidably connected to the fixed mounting part. A hydraulic component two for driving the movable mounting part to move horizontally is provided on the lower end face of the fixed mounting part.

[0007] As a preferred embodiment, the positioning component includes a bending frame and a limiting support plate. The bending frame is rotatably mounted on the upper end face of the horizontal seat, and the limiting support plate is vertically mounted on the bending frame, with the head of the limiting support plate fixedly connected to the bending frame.

[0008] As a preferred embodiment, the upper end face of the horizontal seat is provided with a connecting seat for the bending frame to be rotated and installed, and the upper end face of the horizontal seat is also provided with two sets of positioning seats for the hydraulic components to be installed. The connecting seat and the positioning seats are both fixedly connected to the horizontal seat.

[0009] As a preferred embodiment, the fixing device includes a base plate and a first clamping seat, wherein the base plate is fixedly installed on the upper end face of the bending frame, and the first clamping seat is fixedly installed on one side of the upper end face of the base plate.

[0010] As a preferred embodiment, the first clamping seat includes a first support plate and an outer frame block, wherein the outer frame block is evenly installed on the outer side of the first support plate and is fixedly connected to the first support plate.

[0011] As a preferred embodiment, the movable mounting component includes a horizontal slide bar and a second clamping seat. One end of the horizontal slide bar is slidably mounted on a first support plate, and the second clamping seat is fixedly mounted on the other end of the horizontal slide bar.

[0012] As a preferred embodiment, the second clamping seat includes a second support plate and a clamping shell, the second support plate being fixedly installed on the outer end of the horizontal slide bar, and the clamping shell being fixedly installed on the outer surface of the second support plate.

[0013] As a preferred embodiment, several sets of extended inner plates are horizontally installed on the inner sides of both the first and second trays, and the extended inner plates are fixedly connected to both the first and second trays.

[0014] As a preferred embodiment, the connecting bracket includes a vertical rod and a base plate, the vertical rod being vertically fixed to the lower end face of the horizontal base, and the base plate being fixedly installed on the lower end face of the vertical rod.

[0015] Compared with existing technologies, the beneficial effects of this utility model are as follows: This application achieves automated operation of the rotation of the positioning component and the horizontal movement of the movable mounting part through hydraulic component one and hydraulic component two, reducing manual intervention and greatly improving the installation speed of the mold frame. The setting of the limiting support plate and the extended inner plate provides limiting and guiding functions for the mold frame, effectively preventing the mold frame from shifting during installation and ensuring the installation accuracy of the mold frame. The cooperation between the fixed mounting part and the movable mounting part, as well as the mobility of the movable mounting part, allows the component to adapt to the installation requirements of mold frames of different specifications and sizes, improving the versatility of the component. Furthermore, the design of the connecting bracket and the base plate increases the contact area between the component and the ground, enhancing the stability of the entire component and enabling it to reliably bear the weight of the mold frame. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure in an embodiment of this utility model; Figure 2 yes Figure 1Side view of the device shown; Figure 3 This is a perspective view of the base and positioning components in cooperation in an embodiment of this utility model; Figure 4 This is a perspective view of the fixed mounting component and the movable mounting component cooperating in an embodiment of this utility model; Figure 5 yes Figure 4 Side view of the device shown; Figure 6 yes Figure 4 Top view of the device shown.

[0017] In the diagram: 1. Base; 11. Horizontal seat; 111. Connecting seat; 112. Positioning seat; 12. Connecting bracket; 121. Vertical rod; 122. Seat plate; 2. Positioning assembly; 21. Bending frame; 22. Limiting support plate; 3. Hydraulic assembly one; 4. Fixed mounting parts; 41. Seat plate; 42. First clamping seat; 421. First support plate; 422. Outer frame block; 423. Extended inner plate; 5. Movable mounting parts; 51. Horizontal slide bar; 52. Second clamping seat; 521. Second support plate; 522. Clamping shell; 6. Hydraulic assembly two. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the present utility model or its application or use. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0019] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0020] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps described in these embodiments do not limit the scope of this invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following figures denote similar items; therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.

[0021] In the description of this utility model, it should be understood that the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.

[0022] For ease of description, spatial relative terms such as "above," "over," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "above" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.

[0023] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.

[0024] Reference Figure 1 , Figure 2 and Figure 3 As shown, a simple mold frame quick-installation assembly includes a base 1, which includes a horizontal seat 11 and connecting brackets 12. The connecting brackets 12 are evenly and vertically installed on the lower end face of the horizontal seat 11, with their heads fixedly connected to the horizontal seat 11. A flip-open positioning component 2 is installed on the upper end face of the horizontal seat 11, with its lower end rotatably connected to the horizontal seat 11. A hydraulic component 3 for driving the positioning component 2 to flip is also installed on the horizontal seat 11. A fixed mounting component 4 is fixedly installed on the upper end face of the positioning component 2, and a movable mounting component 5 is installed on the fixed mounting component 4. The movable mounting component 5 is slidably connected to the fixed mounting component 4, and a hydraulic component 6 for driving the movable mounting component 5 to move horizontally is provided on the lower end face of the fixed mounting component 4. The horizontal seat 11 of the base 1 provides a stable horizontal support plane for the entire assembly. The connecting brackets 12 are evenly distributed on the lower end face of the horizontal seat 11, enhancing the stability and load-bearing capacity of the base 1. The flip-open positioning component 2 can be angled according to actual installation requirements, facilitating the placement and positioning of the mold frame. Hydraulic component 3 drives positioning component 2 to rotate, achieving automated operation and improving installation efficiency. The cooperation between fixed mounting component 4 and movable mounting component 5, and the horizontal movement of movable mounting component 5 driven by hydraulic component 6, enables flexible clamping and fixing of mold frames of different sizes, improving the versatility and adaptability of the components. The connecting bracket 12 includes a vertical rod 121 and a base plate 122. The vertical rod 121 is vertically fixed to the lower end face of the horizontal base 11, and the base plate 122 is fixedly mounted on the lower end face of the vertical rod 121. This vertical fixation of the vertical rod 121 to the lower end face of the horizontal base 11, and the base plate 122 to the lower end face of the vertical rod 121, increases the contact area between the component and the ground, further improving the stability of the entire component and enabling it to better bear the weight of the mold frame.

[0025] Reference Figure 2 and Figure 3As shown, the positioning component 2 includes a bending frame 21 and a limiting support plate 22. The bending frame 21 is rotatably mounted on the upper surface of the horizontal seat 11, and the limiting support plate 22 is vertically mounted on the bending frame 21, with its head fixedly connected to the bending frame 21. The rotatable mounting of the bending frame 21 on the horizontal seat 11 allows the positioning component 2 to rotate flexibly. The limiting support plate 22 can limit the mold frame, preventing it from shifting during installation and improving the installation accuracy. The upper surface of the horizontal seat 11 is provided with a connecting seat 111 for the bending frame 21 to be rotatably mounted, and two sets of positioning seats 112 for the hydraulic component 3 to be mounted are also provided on the upper surface of the horizontal seat 11. Both the connecting seat 111 and the positioning seats 112 are fixedly connected to the horizontal seat 11. The connecting seat 111 provides a stable rotation support point for the bending frame 21, ensuring the smooth rotation of the bending frame 21. The positioning seat 112 is used to install the hydraulic component 3, making the installation of the hydraulic component 3 more stable and enabling the positioning component 2 to be accurately driven to rotate.

[0026] Reference Figure 4 and Figure 5 As shown, the fixed mounting component 4 includes a base plate 41 and a first clamping seat 42. The base plate 41 is fixedly mounted on the upper end face of the bending frame 21, and the first clamping seat 42 is fixedly mounted on one side of the upper end face of the base plate 41. The base plate 41 provides a mounting base for the first clamping seat 42, and fixing the first clamping seat 42 to the base plate 41 ensures the stability of the first clamping seat 42 and provides reliable support for subsequent clamping of the mold frame. The first clamping seat 42 includes a first support plate 421 and an outer frame block 422. The outer frame block 422 is evenly mounted on the outer side of the first support plate 421 and is fixedly connected to the first support plate 421. The first support plate 421 is used to place a part of the mold frame, and the outer frame block 422 is evenly distributed on the outer side of the first support plate 421, which enhances the structural strength of the first support plate 421 and also plays a certain protective role, preventing the mold frame from colliding with external objects during placement.

[0027] Reference Figure 5 and Figure 6As shown, the movable mounting component 5 includes a horizontal slide bar 51 and a second clamping seat 52. One end of the horizontal slide bar 51 is slidably mounted on the first support plate 421, and the second clamping seat 52 is fixedly mounted on the other end of the horizontal slide bar 51. The horizontal slide bar 51 is slidably mounted on the first support plate 421, allowing the second clamping seat 52 to move horizontally under the drive of the hydraulic component 6, thereby achieving clamping of mold frames of different widths. The second clamping seat 52 is fixedly connected to the horizontal slide bar 51, ensuring stability during movement. The second clamping seat 52 includes a second support plate 521 and a clamping shell 522. The second support plate 521 is fixedly mounted on the outer end of the horizontal slide bar 51, and the clamping shell 522 is fixedly mounted on the outer surface of the second support plate 521. The second support plate 521 is fixed to the outer end of the horizontal slide bar 51, providing an installation position for the clamping shell 522. The clamping shell 522 is used to clamp another part of the mold frame, cooperating with the first support plate 421 to achieve reliable clamping of the mold frame. Several sets of extended inner plates 423 are horizontally installed on the inner sides of both the first support plate 421 and the second support plate 521. The extended inner plates 423 are fixedly connected to both the first support plate 421 and the second support plate 521. The horizontal installation of the extended inner plates 423 on the inner sides of the first support plate 421 and the second support plate 521 increases the contact area with the mold frame, improves the stability of clamping, and also provides a certain guiding effect on the mold frame, making the placement of the mold frame more accurate.

[0028] Working principle: The components and installation: The base 1 consists of a horizontal seat 11 and a connecting bracket 12. The horizontal seat 11 can be made of high-strength steel, such as Q345 steel, which has good strength and toughness and can withstand a large weight. The vertical rod 121 of the connecting bracket 12 is also made of Q345 steel, while the base plate 122 can be made of cast iron to increase weight and stability. The vertical rod 121 is vertically welded to the lower end face of the horizontal seat 11, and the base plate 122 is fixed to the lower end face of the vertical rod 121 with bolts.

[0029] The bending frame 21 and the limiting support plate 22 of the positioning component 2 can be made of aluminum alloy, which is lightweight and has high strength. The bending frame 21 is rotatably mounted on the connecting seat 111 on the upper end face of the horizontal seat 11 via a pin, and the limiting support plate 22 is welded to the bending frame 21. The hydraulic component 3 can be a Y-HG1 hydraulic cylinder, which is mounted on the positioning seat 112 of the horizontal seat 11. The piston rod of the hydraulic cylinder is connected to the bending frame 21, and the extension and retraction of the hydraulic cylinder is controlled by the hydraulic system to realize the flipping of the positioning component 2.

[0030] The first support plate 421 and the outer frame block 422 of the seat plate 41 and the first clamping seat 42 are all made of stainless steel, which has good corrosion resistance. The horizontal slide bar 51 of the movable mounting part 5 can be made of No. 45 steel, which has high strength and wear resistance after heat treatment.

[0031] One end of the horizontal slide bar 51 is slidably mounted on the first support plate 421 via a slider. The second support plate 521 and the clamping shell 522 of the second clamping seat 52 are also made of stainless steel. The second support plate 521 is welded to the other end of the horizontal slide bar 51. The hydraulic component 6 can be a small hydraulic cylinder of model MOB, which is installed on the lower end face of the fixed mounting part 4. Its piston rod is connected to the horizontal slide bar 51. The extension and retraction of the hydraulic cylinder is controlled by the hydraulic system to drive the movable mounting part 5 to move horizontally.

[0032] Formwork installation process: Place this simple mold frame quick-installation assembly in a suitable installation position, ensuring the base 1 is stable. Use hydraulic component 3 to drive the positioning component 2 to rotate to a suitable angle for easy mold frame placement. Place the mold frame on the first support plate 421, activate hydraulic component 6 to drive the movable mounting part 5 horizontally, bringing the second clamping seat 52 closer to the mold frame until the extended inner plate 423 is in close contact with the mold frame, achieving clamping and fixing of the mold frame. If necessary, adjust the angle of the positioning component 2 again using hydraulic component 3 to complete the final installation of the mold frame.

[0033] This invention has been successfully applied to an automotive body panel stamping production line, reducing single mold changeover time from 45 minutes to 25 minutes, and achieving a positioning repeatability accuracy of 0.05mm, significantly improving production efficiency. Key components have a lifespan exceeding 50,000 cycles, and maintenance costs have been reduced by 30%.

[0034] The above are preferred embodiments of this utility model. Those skilled in the art can make changes and modifications to the above embodiments. Therefore, this utility model is not limited to the specific embodiments described above. Any obvious improvements, substitutions or modifications made by those skilled in the art based on this utility model shall fall within the protection scope of this utility model.

Claims

1. A simple mold frame quick-installation assembly, comprising a base (1), characterized in that: The base (1) includes a horizontal seat (11) and a connecting bracket (12). The connecting bracket (12) is evenly and vertically installed on the lower end face of the horizontal seat (11), and the head of the connecting bracket (12) is fixedly connected to the horizontal seat (11). A rotatable positioning component (2) is installed on the upper end face of the horizontal seat (11). The lower end of the positioning component (2) is rotatably connected to the horizontal seat (11). A hydraulic component one (3) for driving the positioning component (2) to rotate is also installed on the horizontal seat (11). A fixed mounting part (4) is fixedly installed on the upper end face of the positioning component (2). A movable mounting part (5) is installed on the fixed mounting part (4). The movable mounting part (5) is slidably connected to the fixed mounting part (4). A hydraulic component two (6) for driving the movable mounting part (5) to move horizontally is provided on the lower end face of the fixed mounting part (4).

2. The simple mold frame quick-installation assembly according to claim 1, characterized in that: The positioning component (2) includes a bending frame (21) and a limiting support plate (22). The bending frame (21) is rotatably mounted on the upper surface of the horizontal seat (11). The limiting support plate (22) is vertically mounted on the bending frame (21), and the head of the limiting support plate (22) is fixedly connected to the bending frame (21).

3. The simple mold frame quick-installation assembly according to claim 2, characterized in that: The upper surface of the horizontal seat (11) is provided with a connecting seat (111) for the bending frame (21) to be rotated and installed, and the upper surface of the horizontal seat (11) is also provided with two sets of positioning seats (112) for the installation of the hydraulic component (3). The connecting seat (111) and the positioning seat (112) are both fixedly connected to the horizontal seat (11).

4. The simple mold frame quick-installation assembly according to claim 2, characterized in that: The fixed mounting component (4) includes a base plate (41) and a first clamping seat (42). The base plate (41) is fixedly mounted on the upper end face of the bending frame (21), and the first clamping seat (42) is fixedly mounted on one side of the upper end face of the base plate (41).

5. The simple mold frame quick-installation assembly according to claim 4, characterized in that: The first clamping seat (42) includes a first support plate (421) and an outer frame block (422). The outer frame block (422) is evenly installed on the outer side of the first support plate (421) and is fixedly connected to the first support plate (421).

6. The simple mold frame quick-installation assembly according to claim 5, characterized in that: The movable mounting component (5) includes a horizontal slide bar (51) and a second clamping seat (52). One end of the horizontal slide bar (51) is slidably mounted on the first support plate (421), and the second clamping seat (52) is fixedly mounted on the other end of the horizontal slide bar (51).

7. The simple mold frame quick-installation assembly according to claim 6, characterized in that: The second clamping seat (52) includes a second support plate (521) and a clamping shell (522). The second support plate (521) is fixedly installed on the outer end of the horizontal slide bar (51), and the clamping shell (522) is fixedly installed on the outer side of the second support plate (521).

8. The simple mold frame quick-installation assembly according to claim 7, characterized in that: Several sets of extended inner plates (423) are horizontally installed on the inner sides of the first tray (421) and the second tray (521), and the extended inner plates (423) are fixedly connected to the first tray (421) and the second tray (521).

9. A simple formwork quick-installation assembly according to any one of claims 2-8, characterized in that: The connecting bracket (12) includes a vertical rod (121) and a base plate (122). The vertical rod (121) is vertically fixed to the lower end face of the horizontal base (11), and the base plate (122) is fixedly installed on the lower end face of the vertical rod (121).

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