A cutting resistant layer sewing device for glove production
Patent Information
- Application Number
- CN202522061830.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-25
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-09-25
AI Technical Summary
[0005]本实用新型的目的在于提供一种手套生产用抗切割层缝合装置,以解决上述背景技术中提出的定位精度低、换型效率差、送料不稳定的缺陷的问题
(1)该实用通过压布限位叉杆顶端的硅胶压块通过驱动气缸提供恒定压力,其底部防滑纹路与面料表面形成多点接触,摩擦系数提升,可有效约束面料边缘位移,利用限位组件可采用无重叠缝制方法,如将防割刺织物裁片和非防割刺织物裁片平行叠放,通过调整两者的喂入速度比率,保证均匀缝合,避免褶皱或松弛,然后将组合裁片平行、对称放置在手套缝纫模板内部,同速水平喂入进行缝制,形成平整的组合接缝部,避免缝线部高高鼓起,装置通过控制器将滑动平台的输送速度与单针缝纫机的缝合速度进行实时联动匹配,避免因速度不同步产生的面料拉扯或堆积,这种双重保障机制大幅降低了人工送料时因手部抖动、力度不均导致的面料褶皱问题,经实际检测,缝合线迹的平整度误差从传统人工送料降低,平整度提升,线迹美观度与牢固度显著增强;
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Figure CN224692359U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glove manufacturing technology, specifically to a glove manufacturing anti-cut layer sewing device. Background Technology
[0002] In utility model patent application CN222809679U, published on April 29, 2025, entitled "A Sewing Machine for Processing Leather Gloves with Anti-Hand-Pressing Function," this utility model discloses a sewing machine for processing leather gloves with an anti-hand-pressing function, relating to the field of sewing machine technology. It includes an adjustment mechanism comprising a worktable with a collection groove extending through one side of the top of the worktable, a knob on one side of the worktable, a lead screw installed in a slot on the worktable, a bearing seat at the end of the lead screw away from the knob, and two moving blocks on the outside of the lead screw, each with a slider on both sides. This utility model uses clockwise rotation of the adjustment mechanism to press down a pressure plate, which can press and fix the leather gloves laid flat on the platform, preventing the operator from holding the gloves and reducing the risk of hand injury from needle pressure. Rotating the knob drives the lead screw to rotate, causing the leather gloves on the platform to move synchronously, thus achieving the purpose of sewing the leather gloves.
[0003] In the production process of cut-resistant gloves, the stitching precision between the cut-resistant layer and the base fabric directly affects the glove's protection level and wearing comfort. Existing stitching devices have the following key problems: First, uneven stress on the fabric during manual feeding easily leads to wrinkles, affecting the smoothness and strength of the stitches; second, the operating platform is mostly a fixed structure, making it impossible to flexibly adjust the processing position according to the glove size, resulting in low changeover efficiency; third, there is a lack of a dedicated glove contour positioning structure, relying on manual fabric alignment, which is prone to displacement of the cut-resistant layer due to operational errors, resulting in substandard local protection performance after stitching.
[0004] While some devices attempt to integrate positioning components, most are fixed templates of a single specification, lacking versatility and difficult to coordinate with punching and sewing processes. Therefore, developing a cut-resistant layer sewing device with an adjustable positioning template that enables multi-process coordination has become a key requirement for improving glove production quality and efficiency. Utility Model Content
[0005] The purpose of this invention is to provide a cut-resistant layer sewing device for glove production, in order to solve the problems of low positioning accuracy, poor changeover efficiency, and unstable feeding mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a glove production anti-cut layer sewing device, comprising a sewing table, a base mounted on the top of the sewing table, a single-needle sewing machine mounted on the top of the base, a drive mechanism mounted on the bottom of the sewing table, a punching assembly mounted on the top of the base, a limit assembly mounted on the bottom of the sewing table, a housing mounted on the top of the sewing table, and an operating assembly mounted inside the housing.
[0007] Furthermore, the punching assembly includes an adjustable slide rail base, a bracket, a drive robotic arm, and a punch. The adjustable slide rail base is mounted on the top of the base, the bracket is slidably mounted on the top of the adjustable slide rail base, the drive robotic arm is mounted on the top of the bracket, and the punch is fixedly connected to the output end of the drive robotic arm.
[0008] Furthermore, the punch is made of cemented carbide and has a rounded transition cutting edge at the bottom. A pressure sensor is installed inside the drive robotic arm and is in contact with the top of the punch. The top of the adjusting slide rail base is provided with scale lines.
[0009] Furthermore, the limiting component includes a mounting frame, a support shaft, a drive cylinder, a connecting shaft, and a fabric-pressing limiting fork. The mounting frame is installed at the bottom of the sewing table, the support shaft is installed on the inner wall of the mounting frame, the drive cylinder is installed on the inner side of the support shaft, the output end of the drive cylinder is fixedly connected to the fabric-pressing limiting fork, and the connecting shaft is installed at the front end of the mounting frame.
[0010] Furthermore, the support shaft and the connecting shaft are parallel to each other, and the mounting bracket is connected to the pressure cloth limiting fork through the connecting shaft.
[0011] Furthermore, a silicone pressure block is installed at the top of the fabric pressing and limiting fork, and the bottom of the silicone pressure block is provided with a diamond-shaped anti-slip pattern, and the fabric pressing and limiting fork is located at the edge of the sewing table.
[0012] Furthermore, the operating component includes a transverse lead screw slide rail, a longitudinal lead screw slide rail, a sliding platform, a slot, a connecting rod, and a glove sewing template. The top of the sewing table is fixedly connected to the transverse lead screw slide rail, the top of the transverse lead screw slide rail is mounted with the longitudinal lead screw slide rail, the top of the longitudinal lead screw slide rail is slidably mounted with the sliding platform, a slot is mounted on one side of the sliding platform, a connecting rod is engaged inside the slot, and one end of the connecting rod is fixedly connected to the glove sewing template.
[0013] Compared with the prior art, the beneficial effects of this utility model are: the cut-resistant layer sewing device for glove production is reasonable and has the following advantages: (1) The utility uses a silicone pressure block at the top of the pressure fork to provide constant pressure through a driving cylinder. Its bottom anti-slip texture forms multiple points of contact with the fabric surface, increasing the friction coefficient and effectively constraining the displacement of the fabric edge. The limiting component can be used to adopt a non-overlapping sewing method, such as stacking anti-cut and non-anti-cut fabric pieces in parallel. By adjusting the ratio of their feeding speeds, uniform sewing is ensured, avoiding wrinkles or looseness. Then, the combined pieces are placed parallel and symmetrically inside the glove sewing template and fed horizontally at the same speed for sewing, forming a flat combined seam and avoiding high bulging of the seam. The device uses a controller to link and match the conveying speed of the sliding platform with the sewing speed of the single needle sewing machine in real time, avoiding fabric pulling or accumulation caused by asynchronous speeds. This dual guarantee mechanism greatly reduces the problem of fabric wrinkles caused by hand shaking and uneven force when feeding manually. According to actual testing, the flatness error of the sewing stitches is reduced from traditional manual feeding, the flatness is improved, and the aesthetics and firmness of the stitches are significantly enhanced. (2) The glove sewing template adopts a high-precision contour design with a 1:1 ratio to the finished glove contour. The tolerance of the template edge contour is controlled within a reasonable range. The template is also segmented with arc transitions according to the curvature characteristics of different parts of the glove, such as the fingertips, finger seams, and palms, to perfectly fit the three-dimensional structure of the cut-resistant glove. The template surface is also provided with guide grooves that are consistent with the stitch path. After the cut-resistant layer and the base fabric are superimposed, they can be directly embedded into the guide grooves to achieve pre-positioning. The magnetic positioning pins at the four corners of the template are used to fix the material and effectively prevent slippage during the bonding process. On this basis, the horizontal and vertical ball screw slides are precisely controlled by the controller through pulse signals. This dual positioning mechanism of "mechanical contour positioning + precise screw drive" transforms the sewing offset from manual positioning to mechanical positioning, ensuring that the cut-resistant layer can accurately cover all key protective parts of the glove and that the protective performance is evenly distributed. This avoids the problem of reduced cut resistance due to local offset. The glove sewing template is connected to the slot of the sliding platform through the connecting rod. When changing templates of different specifications, there is no need to disassemble other parts. Attached Figure Description
[0014] Figure 1 This is an overall drawing of the present utility model; Figure 2 This is a bottom view of the present invention; Figure 3 This is a schematic diagram of the structure of the operating component of this utility model; Figure 4 This is a schematic diagram of the punching assembly of this utility model; Figure 5 This is a schematic diagram of the limiting component of this utility model.
[0015] In the diagram: 1. Sewing table; 2. Base; 3. Single-needle sewing machine; 4. Drive mechanism; 5. Punching assembly; 501. Adjustable slide rail base; 502. Bracket; 503. Drive robotic arm; 504. Punch; 6. Limiting assembly; 601. Mounting bracket; 602. Support shaft; 603. Drive cylinder; 604. Connecting shaft; 605. Pressing fabric limiting fork; 7. Housing; 8. Operating assembly; 801. Horizontal lead screw slide rail; 802. Vertical lead screw slide rail; 803. Sliding platform; 804. Slot; 805. Connecting rod; 806. Glove sewing template. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1-5 The present invention provides a technical solution as follows: Example 1: A glove manufacturing anti-cut layer sewing device includes a sewing table 1, a base 2 mounted on the top of the sewing table 1, a single-needle sewing machine 3 mounted on the top of the base 2, a drive mechanism 4 mounted on the bottom of the sewing table 1, a punching assembly 5 mounted on the top of the base 2, a limit assembly 6 mounted on the bottom of the sewing table 1, a housing 7 mounted on the top of the sewing table 1, and an operating assembly 8 mounted inside the housing 7.
[0018] The aforementioned structure utilizes a 1:1 contour-following design of the glove sewing template 806, which directly conforms to the finished glove's outline. The cut-resistant layer and base fabric can be directly positioned against the template. Combined with the precise drive of the transverse lead screw guide 801 and the longitudinal lead screw guide 802, the sewing offset is reduced by 9% compared to manual positioning, ensuring a uniform distribution of protective performance. Furthermore, the punching assembly 5 includes an adjustable slide rail base 501, a bracket 502, a drive robotic arm 503, and a punch 504. The adjustable slide rail base 501 is mounted on the top of the base 2. The bracket 502 is slidably mounted on the top of the adjustable slide rail base 501. The drive robotic arm 503 is mounted on the top of the bracket 502. The output end of the drive robotic arm 503 is fixedly connected to the punch 504. The punch 504 is made of hard alloy material, and the bottom end of the punch 504 has an arc transition cutting edge. A pressure sensor is installed inside the drive robotic arm 503, and the pressure sensor is in contact with the top end of the punch 504. The top of the adjustable slide rail base 501 is provided with scale lines.
[0019] The above structure enables precise control of the punching position and pressure.
[0020] Furthermore, the limiting component 6 includes a mounting frame 601, a support shaft 602, a drive cylinder 603, a connecting shaft 604, and a fabric-pressing limiting fork 605. The mounting frame 601 is installed at the bottom of the sewing table 1. The support shaft 602 is installed on the inner wall of the mounting frame 601. The drive cylinder 603 is installed on the inner side of the support shaft 602. The output end of the drive cylinder 603 is fixedly connected to the fabric-pressing limiting fork 605. The connecting shaft 604 is installed at the front end of the mounting frame 601. The support shaft 602 and the connecting shaft 604 are parallel to each other. The mounting frame 601 is connected to the fabric-pressing limiting fork 605 through the connecting shaft 604. A silicone pressure block is installed at the top of the fabric-pressing limiting fork 605. The bottom of the silicone pressure block is provided with a diamond-shaped anti-slip texture. The fabric-pressing limiting fork 605 is located at the edge of the sewing table 1.
[0021] The above structure features a diamond-shaped anti-slip pattern on the bottom of the silicone pressure block, and the fabric pressing and limiting fork position 605 is located at the edge of the sewing table, ensuring the stability of the fabric during the conveying process.
[0022] Furthermore, the operating component 8 includes a transverse lead screw slide rail 801, a longitudinal lead screw slide rail 802, a sliding platform 803, a slot 804, a connecting rod 805, and a glove sewing template 806. The transverse lead screw slide rail 801 is fixedly connected to the top of the sewing table 1. The longitudinal lead screw slide rail 802 is installed on the top of the transverse lead screw slide rail 801. The sliding platform 803 is slidably installed on the top of the longitudinal lead screw slide rail 802. A slot 804 is installed on one side of the sliding platform 803. The connecting rod 805 is engaged with the inside of the slot 804. One end of the connecting rod 805 is fixedly connected to the glove sewing template 806.
[0023] The above structure achieves multi-directional adjustment of the template through a lead screw and slide rail drive, adapting to the processing of gloves of different specifications.
[0024] Working principle: In use, the operator first lays the glove base fabric and the cut-resistant layer flat on the working surface of the sewing table 1. The sewing speed, stitch length, and punching pressure are set through the external control cabinet. The device is started, and the drive cylinder 603 pushes the fabric pressure limit fork 605 upward, and the silicone pressure block presses the fabric tightly and fixes it. According to the punching requirements, the sliding bracket 502 is moved to the corresponding scale position of the adjusting slide rail base 501, and the locking bolt is tightened. The drive robotic arm 503 drives the punch 504 downward to punch the material. The pressure sensor monitors the pressure in real time. If it exceeds 60N, the drive robotic arm 503 stops. After punching is completed, the servo motor 401 starts, and drives the single-needle sewing machine 3 to work through the gear and transmission belt 404. At the same time, the fabric pressure limit fork 605 moves synchronously with the fabric conveyor to ensure the stability of the fabric during the sewing process. After the sewing is completed, the servo motor 401 stops, the drive cylinder 603 resets, and the processed glove semi-finished product is taken out.
[0025] Secondly, according to the size of the gloves to be produced, the glove sewing template 806 of the corresponding specification is engaged and fixed with the slot 804 of the sliding platform 803 through the connecting rod 805; the starting device controls the transverse lead screw slide rail 801 and the longitudinal lead screw slide rail 802 to drive the sliding platform 803 to move, so that the glove sewing template 806 is aligned with the bottom of the punching assembly 5.
[0026] Finally, the operator overlaps the cut-resistant layer with the glove base fabric and attaches it to the surface of the glove sewing template 806, initially fixing it through the positioning holes on the template; the drive cylinder 603 pushes the fabric pressure limiting fork 605 upward, and the silicone pressure block presses the edge of the fabric tightly; the drive robotic arm 503 drives the punch 504 downward to complete the punching at the preset position, and the pressure sensor monitors the pressure in real time. If the pressure exceeds the set value, the machine will stop immediately for protection; after the punching is completed, the transverse lead screw slide rail 801 and the longitudinal lead screw slide rail 802 drive the sliding platform 803 to move, sending the template and fabric to the bottom of the single-needle sewing machine 3, and simultaneously starting the drive mechanism 4 to drive the sewing machine to work and complete the sewing process; after the sewing is completed, the sliding platform 803 resets, the fabric pressure limiting fork 605 descends, the processed glove semi-finished product is taken out, and the next cycle begins.
[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A glove manufacturing anti-cut layer sewing device, comprising a sewing table (1), characterized in that: The sewing table (1) is equipped with a base (2) on top, a single-needle sewing machine (3) is installed on top of the base (2), a drive mechanism (4) is installed on the bottom of the sewing table (1), a punching assembly (5) is installed on top of the base (2), a limit assembly (6) is installed on the bottom of the sewing table (1), a housing (7) is installed on top of the sewing table (1), and an operating assembly (8) is installed inside the housing (7).
2. The anti-cut layer sewing device for glove production according to claim 1, characterized in that: The punching assembly (5) includes an adjustable slide rail base (501), a bracket (502), a drive robotic arm (503), and a punch (504). The adjustable slide rail base (501) is mounted on the top of the base (2). The bracket (502) is slidably mounted on the top of the adjustable slide rail base (501). The drive robotic arm (503) is mounted on the top of the bracket (502). The punch (504) is fixedly connected to the output end of the drive robotic arm (503).
3. The anti-cut layer sewing device for glove production according to claim 2, characterized in that: The punch (504) is made of hard alloy material, and the bottom end of the punch (504) is provided with an arc transition cutting edge. The drive robotic arm (503) is equipped with a pressure sensor, and the pressure sensor is in contact with the top of the punch (504). The top of the adjusting slide rail base (501) is provided with scale lines.
4. The anti-cut layer sewing device for glove production according to claim 1, characterized in that: The limiting component (6) includes a mounting frame (601), a support shaft (602), a drive cylinder (603), a connecting shaft (604), and a fabric pressing limiting fork (605). The mounting frame (601) is installed at the bottom of the sewing table (1). The support shaft (602) is installed on the inner wall of the mounting frame (601). The drive cylinder (603) is installed on the inner side of the support shaft (602). The output end of the drive cylinder (603) is fixedly connected to the fabric pressing limiting fork (605). The connecting shaft (604) is installed at the front end of the mounting frame (601).
5. The anti-cut layer sewing device for glove production according to claim 4, characterized in that: The support shaft (602) and the connecting shaft (604) are parallel to each other, and the mounting bracket (601) is connected to the fabric pressing limit fork (605) through the connecting shaft (604).
6. The anti-cut layer sewing device for glove production according to claim 4, characterized in that: The top of the fabric pressing limit fork (605) is equipped with a silicone pressure block, the bottom of the silicone pressure block is provided with a diamond-shaped anti-slip pattern, and the fabric pressing limit fork (605) is located at the edge of the sewing table (1).
7. The anti-cut layer sewing device for glove production according to claim 1, characterized in that: The operating component (8) includes a transverse lead screw slide (801), a longitudinal lead screw slide (802), a sliding platform (803), a slot (804), a connecting rod (805), and a glove sewing template (806). The top of the sewing table (1) is fixedly connected to the transverse lead screw slide (801). The top of the transverse lead screw slide (801) is equipped with the longitudinal lead screw slide (802). The top of the longitudinal lead screw slide (802) is slidably installed with the sliding platform (803). The side of the sliding platform (803) is equipped with the slot (804). The slot (804) is engaged with the connecting rod (805). One end of the connecting rod (805) is fixedly connected to the glove sewing template (806).
Citation Information
Patent Citations
Leather glove processing sewing machine with hand pressing prevention function
CN222809679U