High efficiency server transformer
Patent Information
- Application Number
- CN202521465214.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-14
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-07-14
AI Technical Summary
[0012] First, the coil leads are hidden to prevent them from being affected by the external environment.
Smart Images

Figure CN224696596U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of transformers, specifically to server transformers. Background Technology
[0002] Choosing the right transformer is crucial for server operation. Servers typically use AC power, and the mains voltage in most areas is 220V or 110V. Therefore, servers need a transformer to convert the voltage to a suitable level for server operation.
[0003] The transformer is mounted on a circuit board. The coil leads of the transformer are connected to the transformer terminals. The coil leads connected to the terminals are exposed and are easily affected by the external environment, such as the influence of external humidity, the magnetic field or heat of the electronic components around the transformer. Utility Model Content
[0004] The technical problem solved by this utility model is: how to avoid exposing the coil lead-out end connected to the terminal.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a high-efficiency server miniature transformer, including a wire frame and an iron core, and a coil wound on the wire frame. The iron core passes through the wire frame, which is horizontal. A base is provided at the bottom of the wire frame, and terminals are provided on the side of the base. A lead wire groove is provided at the bottom of the base. The iron core is fitted on the base, and the lead end of the coil extends downward, passes through the lead wire groove, and connects to the terminal.
[0006] According to the above technical solution, the coil lead-out end is hidden in the lead groove at the bottom of the base, and the base is mounted on the circuit board. In this way, the coil lead-out end is hidden, avoiding the influence of the external environment on the coil lead-out end.
[0007] The transformer frame and base are integrally formed, and a limiting platform is provided at the connection between the base and the frame. The iron core fits onto the limiting platform. That is, while the iron core is engaged with the frame, it presses against the limiting platform, thus stabilizing the transformer structure.
[0008] The wire frame includes a left limiting edge and a right limiting edge, and the base includes a left base and a right base. The left limiting edge and the left base are integrally formed, and the right limiting edge and the right base are integrally formed. The coil is located between the left limiting edge and the right limiting edge, and also between the left base and the right base. This design ensures that the wire harness is not interfered with during coil winding, and also facilitates coil heat dissipation after the coil is wound.
[0009] A longitudinal through groove is formed between the left base and the right base, and the lead wire groove is set laterally. The longitudinal through groove intersects with several lead wire grooves. The airflow enters the coil through the longitudinal and transverse through grooves and lead wire grooves to dissipate heat from the coil.
[0010] The iron core includes a left E-shaped iron core and a right E-shaped iron core. The left and right E-shaped iron cores are spliced on the left and right sides of the coil frame. The iron core is open from top to bottom, forming a vertical airflow. The intersecting through slots and lead slots form a horizontal airflow. The vertical and horizontal airflows converge, which is conducive to the ventilation and heat dissipation of the coil.
[0011] This utility model has the following technical effects:
[0012] First, the coil leads are hidden to prevent them from being affected by the external environment.
[0013] Secondly, the transformer structure can create a convergence of vertical and horizontal airflow, which is beneficial for the ventilation and heat dissipation of the coils.
[0014] Third, transformers have good heat dissipation capabilities, which can improve efficiency. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings:
[0016] Fig. 1 A schematic diagram of a small transformer for a high-efficiency server;
[0017] Fig. 2 The diagram below illustrates the small transformer used in high-efficiency servers.
[0018] Fig. 3 An exploded view of a small transformer for a high-efficiency server.
[0019] Explanation of symbols in the diagram:
[0020] 10. Cable tray; 11. Left limiting edge; 12. Right limiting edge;
[0021] 20. Iron core; 21. Left E-shaped iron core; 22. Right E-shaped iron core; 23. Adhesive tape;
[0022] 30. Base; 31. Terminal; 32. Limiting platform; 33. Left base; 34. Right base; 35. Lead wire groove; 36. Longitudinal through groove. Detailed Implementation
[0023] Combination Figs. 1 to 3 A high-efficiency server miniature transformer includes a wire frame 10 and an iron core 20, as well as a coil wound on the wire frame. The iron core passes through the wire frame, which is horizontal. A base 30 is provided at the bottom of the wire frame, and a terminal 31 is provided on the side of the base. A lead groove 35 is provided at the bottom of the base. The iron core is fitted on the base, and the lead end of the coil extends downward, passes through the lead groove, and connects to the terminal.
[0024] The wire frame 10 and the base 30 are integrally formed. A limiting platform 32 is provided at the connection between the base and the wire frame, and the iron core is fitted on the limiting platform.
[0025] The wire frame 10 includes a left limiting edge 11 and a right limiting edge 12, and the base 30 includes a left base 33 and a right base 34. The left limiting edge is integrally formed with the left base, and the right limiting edge is integrally formed with the right base. The coil is located between the left limiting edge and the right limiting edge, and between the left base and the right base.
[0026] A longitudinal through groove is formed between the left base 33 and the right base 34, and the lead wire groove is arranged laterally. The longitudinal through groove intersects with several lead wire grooves.
[0027] The iron core includes a left E-shaped iron core 21 and a right E-shaped iron core 22. The left and right E-shaped iron cores are spliced together on the left and right sides of the frame 10, and the iron core is open at the top and bottom.
[0028] The iron core 20 surrounds the wire frame 10, and the entire transformer surface is smooth and the structure is compact.
[0029] The coil lead is hidden in the lead groove 35 at the bottom of the base, and the base is mounted on the circuit board. In this way, the coil lead is hidden to prevent the coil lead from being affected by the external environment.
[0030] The iron core 20 is open at both ends, forming a vertical airflow. The intersecting through slots and lead slots form a horizontal airflow. The convergence of the vertical and horizontal airflows is beneficial for the ventilation and heat dissipation of the coil.
[0031] The above description is only a preferred embodiment of this utility model. For those skilled in the art, there will be changes in the specific implementation and application scope based on the idea of this utility model. The content of this specification should not be construed as a limitation of this utility model.
Claims
1. A high-efficiency server miniature transformer, comprising a wire frame (10) and an iron core (20), and a coil wound on the wire frame, the iron core passing through the wire frame, characterized in that: The wire frame is horizontal, and a base (30) is provided at the bottom of the wire frame. A terminal (31) is provided on the side of the base, and a lead groove (35) is provided at the bottom of the base. The iron core is fitted on the base, and the lead end of the coil extends downward, passes through the lead groove, and is connected to the terminal. The iron core includes a left E-shaped iron core (21) and a right E-shaped iron core (22). The left E-shaped iron core and the right E-shaped iron core are spliced together on the left and right sides of the frame (10), and the iron core is open at the top and bottom. The iron core (20) is open from top to bottom, forming a vertical airflow. The intersecting through slots and lead wire slots form a horizontal airflow, and the vertical airflow and the horizontal airflow converge.
2. The high-efficiency server miniature transformer as described in claim 1, characterized in that: The wire frame (10) and the base (30) are integrally formed. A limiting platform (32) is provided at the connection between the base and the wire frame, and the iron core is fitted on the limiting platform.
3. The high-efficiency server miniature transformer as described in claim 1, characterized in that: The wire frame (10) includes a left limiting edge (11) and a right limiting edge (12), and the base (30) includes a left base (33) and a right base (34). The left limiting edge is integrally formed with the left base, and the right limiting edge is integrally formed with the right base. The coil is located between the left limiting edge and the right limiting edge, and between the left base and the right base.
4. The high-efficiency server miniature transformer as described in claim 3, characterized in that: A longitudinal through groove is formed between the left base (33) and the right base (34), and the lead wire groove is set laterally. The longitudinal through groove intersects with several lead wire grooves.