Polyester chip melting device

Abstract

The utility model relates to polyester chip processing technical field, concretely relates to a polyester chip melting device, including melting jar, material guiding valve, discharge valve, stock bin, feeding assembly and cleaning component, cleaning component includes first filter screen, seal cover, pipe seat, electric valve, air suction fan, connecting pipe, collecting pipe, second filter screen, stirring component, heating component and mixing component, first raw materials are put into the stock bin during processing, then open stirring component, and stirring component stirs raw materials, and the dust and small impurities in polyester chip are separated from polyester chip in the stirring process, and simultaneously start air suction fan, and the dust and small impurities are sucked into collecting pipe through the mesh hole cooperation of first filter screen by air suction fan work, then, after opening material guiding valve, raw materials directly fall into melting jar and carry out melting processing, and do not contact with the outside, thereby can greatly guarantee the purity of raw materials after melting, and can effectively improve product melting quality.

Description

Technical Field

[0001] This utility model relates to the field of polyester chip processing technology, specifically to a polyester chip melting device. Background Technology

[0002] Polyester chips are a type of polyester raw material produced through polymerization. They are mainly used in containers, packaging materials, films, sheets, and engineering plastics. Existing polyester chips are usually melted in a closed system, making it impossible to observe the melting process and progress, resulting in poor performance.

[0003] A search revealed that prior art CN219543734U discloses a polyester chip melting device, including a workbench. A box is located on the top left side of the workbench, and a lid is located on the top of the box. A water tank is fixedly connected to the rear side of the lid, and a water outlet pipe is connected to the right side of the water tank. The end of the water outlet pipe is connected to the lid. A servo motor is fixedly connected to the middle of the lid, and the output end of the servo motor passes through the lid and is fixedly connected to a rotating rod. In this invention, a high-pressure nozzle sprays water to wash the raw material, while a vibration motor is activated to vibrate the raw material, increasing the cleaning efficiency and preventing a decrease in the quality of the melted polyester chips. The polyester chips are placed in a receiving tray, and an air pump extracts heat while simultaneously spraying heat onto the polyester chips through an air outlet pipe, thereby melting the polyester chips. The melting process and progress of the polyester chips can be observed.

[0004] The device pours the cleaned polyester chips from the filter box onto a slanted tray, where the polyester chips come into contact with the outside environment again and become contaminated with new dust and dirt, which will reduce the quality of the processed product. Utility Model Content

[0005] The purpose of this invention is to provide a polyester chip melting device that can effectively improve the quality of product melting.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: This utility model provides a polyester chip melting device, including a melting tank, a guide valve installed at the top of the melting tank, a discharge valve installed at the bottom, a hopper installed at the top of the guide valve, a feeding component provided at the top of the hopper, and a cleaning component; The cleaning assembly includes a first filter, a sealing cover, a guide tube seat, an electric valve, a suction fan, a connecting pipe, a collection pipe, a second filter, a stirring component, a heating component, and a mixing component. The first filter is installed on the side wall of the hopper. The sealing cover is installed on the hopper and located outside the first filter. A suction pipe is connected to the sealing cover. The working part of the suction pipe extends into the hopper without interfering with the stirring component, and its suction hole diameter is smaller than the diameter of the polyester chip raw material. The guide tube seat is installed outside the left outlet of the sealing cover. The electric valve is installed at the left outlet of the guide tube seat. The suction fan is installed at the left outlet of the electric valve. The connecting pipe is installed on the air outlet side of the suction fan. The collection pipe is threadedly connected to the connecting pipe and located at the air outlet side of the connecting pipe. The second filter is fixed on the air outlet of the collection pipe. The stirring component is located inside the hopper. The heating component is located on the melting tank. The mixing component is located inside the melting tank.

[0007] The heating component includes heating rings and heating rods. Multiple heating rings are installed inside the melting tank and are arranged vertically at intervals. Multiple heating rods are installed at the bottom of the melting tank and are arranged in a ring at intervals.

[0008] The mixing component includes a mixing motor and a mixing frame. The mixing motor is fixed to the top sealing plate of the melting tank. The mixing frame is connected to the output shaft of the mixing motor via a coupling.

[0009] A third filter screen is installed on the outside of the exhaust port on the sealing plate at the top of the melting tank.

[0010] The polyester chip melting device further includes a stabilizing component, which includes a tie rod and a fixing plate. The tie rod is welded and fixed to the hopper and the fixing plate, respectively. The fixing plate is detachably connected to the sealing plate at the top of the melting tank.

[0011] This utility model discloses a polyester chip melting device. During processing, the raw material is first put into the hopper, and then the stirring component is turned on. The stirring component stirs the raw material, separating the dust and fine impurities in the polyester chips from the polyester chips. At the same time, the suction fan is started, and the suction fan draws the dust and fine impurities into the collection pipe through the mesh of the first filter screen. Then, after the feed valve is opened, the raw material falls directly into the melting tank for melting processing without contact with the outside environment. This can greatly ensure the purity of the raw material after melting, and thus effectively improve the quality of the melted product. Attached Figure Description

[0012] This utility model can be further illustrated by the non-limiting embodiments given in the accompanying drawings.

[0013] Figure 1 This is a schematic diagram of the overall structure of the polyester chip melting device according to the first embodiment of this utility model.

[0014] Figure 2 This is a schematic diagram of the stirring component according to the first embodiment of the present invention.

[0015] Figure 3 This is a schematic diagram of the overall structure of the polyester chip melting device according to the second embodiment of the present invention.

[0016] In the diagram: 101-Melting tank, 102-Guide valve, 103-Discharge valve, 104-Hopper, 105-Feeding assembly, 106-First filter screen, 107-Sealing cover, 108-Guide seat, 109-Electric valve, 110-Suction fan, 111-Connecting pipe, 112-Collection pipe, 113-Second filter screen, 114-Stirring component, 115-Dust removal pipe, 116-Heating ring, 117-Heating rod, 118-Mixing motor, 119-Mixing frame, 120-Third filter screen, 121-Temperature sensor, 201-Tie rod, 202-Fixing plate. Detailed Implementation

[0017] To enable those skilled in the art to better understand this utility model, the technical solution of this utility model will be further described below in conjunction with the accompanying drawings and embodiments.

[0018] Example 1: like Figure 1 and Figure 2 As shown, where Figure 1 This is a schematic diagram of the overall structure of the polyester chip melting device. Figure 2 This is a structural schematic diagram of the stirring component. This utility model provides a polyester chip melting device: including a melting tank 101, a feed valve 102, a discharge valve 103, a hopper 104, a feeding assembly 105, and a cleaning assembly. The cleaning assembly includes a first filter screen 106, a sealing cover 107, a guide tube seat 108, an electric valve 109, a suction fan 110, a connecting pipe 111, a collecting pipe 112, a second filter screen 113, a stirring component 114, a heating component, and a mixing component. The heating component includes a heating ring 116 and a heating rod 117, and the mixing component includes a mixing motor 118 and a mixing frame 119. The aforementioned solution can effectively improve the melt quality of the product.

[0019] In this embodiment, a guide valve 102 is installed at the top of the melting tank 101, and a discharge valve 103 is installed at the bottom. A hopper 104 is installed on top of the guide valve 102, and a feeding assembly 105 is provided on top of the hopper 104. The flanges on both sides of the guide valve 102 are fastened with bolts, and the discharge valve structure disclosed in the prior art CN220005232U can be used for convenient and stable discharge. The discharge valve 103 directly adopts a valve that facilitates the discharge of molten fluid in the prior art. The feeding assembly 105 consists of a material pipe and a threaded sealing cap. The threaded sealing cap is installed on the top of the material pipe and is equipped with a dustproof and ventilated filter screen. In addition, the circuits, electronic components, and modules involved in this utility model are all prior art, which can be fully implemented by those skilled in the art, and need not be elaborated. The content protected by this utility model does not involve the improvement of software and methods. In the idle areas of this device, all the aforementioned electrical components, referring to power elements, electrical devices, and compatible PLCs and power supplies, are connected via wires. The specific connection methods should refer to the working principle described below, where the electrical connections are completed according to the sequential operation of each component. The detailed connection methods are well-known in the field; the following mainly describes the working principle and process, without further explanation of electrical control. The PLC is installed in the control cabinet, which mainly consists of the cabinet body and electrical components. The cabinet contains the PLC, AC contactor, circuit breaker, thermal relay, intermediate relay, and fuse. A control panel that works with the control cabinet is located on the right side of the melting tank 101. The top of the control panel is a temperature controller used to control the heating ring 116 and the heating rod 117. When the temperature reaches the detection value, the temperature controller stops the heating ring 116 and the heating rod 117; when the temperature is below the set value, the temperature controller keeps the heating ring 116 and the heating rod 117 running. The temperature controller can be the device disclosed in existing technology CN211762764U. The heating ring 116 has a safe distance from the tank wall. The disc at the bottom of the support foot of the melting tank 101 is provided with mounting holes.

[0020] The first filter screen 106 is installed on the side wall of the hopper 104. The sealing cover 107 is installed on the hopper 104 and located outside the first filter screen 106. A dust suction pipe 115 is connected to the sealing cover 107. The working part of the dust suction pipe 115 extends into the hopper 104 without interfering with the stirring member 114, and its suction hole diameter is smaller than the diameter of the polyester chip raw material. The guide pipe seat 108 is installed outside the left outlet of the sealing cover 107, and the electric valve 109 is installed on the guide pipe. The suction fan 110 is installed at the left outlet of the seat 108, the connecting pipe 111 is installed at the air outlet side of the suction fan 110, the collecting pipe 112 is threadedly connected to the connecting pipe 111 and is located at the air outlet side of the connecting pipe 111, the second filter screen 113 is fixed on the air outlet of the collecting pipe 112, the stirring component 114 is arranged in the hopper 104, the heating component is arranged on the melting tank 101, and the mixing component is arranged in the melting tank 101. The inner side of the first filter screen 106 is an arc-shaped structure adapted to the inner surface of the hopper 104. The fixing frame is fixed with bolts. The sealing cover 107 is fixed with bolts. The two discs of the dust removal pipe 115 are fixed with bolts respectively. The rectangular plate of the guide seat 108 is fixed with bolts for sealing the port of the sealing cover 107 and guiding ventilation. The flanges on the electric valve 109, the suction fan 110, and the connecting pipe 111 are all connected to the mating parts by screws and nuts. The air outlet side of the connecting pipe 111 has an external thread end pipe structure, which facilitates the installation of the collection pipe 112. The second filter screen 113 is fixed with bolts for ventilation and to block dust and impurities inside the collection pipe 112 for collection. The stirring component 114 consists of a stirring motor and a stirring frame. When the stirring motor is activated, it can drive the stirring frame to rotate to realize the stirring of raw materials. The heating component and the mixing component cooperate to realize the melting treatment of raw materials. The electric valve 109 and the suction fan 110 can be activated or stopped simultaneously.

[0021] Secondly, multiple heating rings 116 are installed inside the melting tank 101 and arranged vertically at intervals; multiple heating rods 117 are installed at the bottom of the melting tank 101 and arranged in a ring at intervals. The heating rings 116 can be products disclosed in prior art CN220008441U, and the corresponding fixing method also directly adopts prior art. The heating rods 117, like the heating rings 116, are electrically heated, and the fixing plate is fixed by bolts. A temperature sensor 121 is also installed on the melting tank 101 for internal temperature detection.

[0022] Then, the mixing motor 118 is fixed to the top sealing plate of the melting tank 101; the mixing frame 119 is connected to the output shaft of the mixing motor 118 via a coupling. The mixing motor 118 is fixed with bolts, and the mixing frame 119 is mounted on its output shaft via a coupling.

[0023] Finally, a third filter 120 is installed on the outside of the vent on the sealing plate at the top of the melting tank 101. This structure facilitates the discharge of hot gas during heating and prevents dust or impurities from falling into the interior through the third filter 120.

[0024] When using this invention to improve the melt quality of the product, the raw materials are first fed into the hopper 104 during processing. Then, the stirring component 114 is turned on, and the stirring component 114 stirs the raw materials. During the stirring process, dust and fine impurities in the polyester chips are separated from the polyester chips. At the same time, the suction fan 110 is started. The suction fan 110 generates suction, which draws the dust and fine impurities into the sealing cover 107 through the mesh of the first filter screen 106. Meanwhile, some dust or impurities are introduced through the dust removal pipe 115. Inside the sealing cover 107, dust or impurities are moved to the connecting pipe 111 and discharged under the action of the electric valve 109 and the suction fan 110. Finally, they are guided into the collection pipe 112 for centralized collection and treatment. After a certain period of dust removal, the electric valve 109 is closed, the suction fan 110 is stopped, and the material guide valve 102 is opened. The raw material falls directly into the melting tank 101 for melting and processing without contact with the outside world, which can greatly ensure the purity of the raw material after melting and thus effectively improve the quality of the melted product.

[0025] Example 2: like Figure 3 As shown, where Figure 3 This is a schematic diagram of the overall structure of a polyester chip melting device. Based on the first embodiment, this utility model provides a polyester chip melting device, which further includes a stabilizing component, including a pull rod 201 and a fixing plate 202.

[0026] The pull rod 201 is welded and fixed to the hopper 104 and the fixing plate 202 respectively; the fixing plate 202 is detachably connected to the sealing plate on the top of the melting tank 101. The pull rod 201 is welded and fixed on both sides to ensure stability, and the fixing plate 202 is fixed with bolts.

[0027] In this embodiment, the stability of the hopper 104 can be improved by setting the pull rod 201 and the fixing plate 202.

[0028] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A polyester chip melting device, comprising a melting tank, wherein a feed valve is installed at the top of the melting tank, a discharge valve is installed at the bottom of the melting tank, a hopper is installed at the top of the feed valve, and a feeding assembly is provided at the top of the hopper, characterized in that: It also includes cleaning components; The cleaning assembly includes a first filter, a sealing cover, a guide tube seat, an electric valve, a suction fan, a connecting pipe, a collection pipe, a second filter, a stirring component, a heating component, and a mixing component. The first filter is installed on the side wall of the hopper. The sealing cover is installed on the hopper and located outside the first filter. A suction pipe is connected to the sealing cover. The working part of the suction pipe extends into the hopper without interfering with the stirring component, and its suction hole diameter is smaller than the diameter of the polyester chip raw material. The guide tube seat is installed outside the left outlet of the sealing cover. The electric valve is installed at the left outlet of the guide tube seat. The suction fan is installed at the left outlet of the electric valve. The connecting pipe is installed on the air outlet side of the suction fan. The collection pipe is threadedly connected to the connecting pipe and located at the air outlet side of the connecting pipe. The second filter is fixed on the air outlet of the collection pipe. The stirring component is located inside the hopper. The heating component is located on the melting tank. The mixing component is located inside the melting tank.

2. The polyester chip melting apparatus as described in claim 1, characterized in that: The heating component includes heating rings and heating rods. Multiple heating rings are installed inside the melting tank and are arranged vertically at intervals. Multiple heating rods are installed at the bottom of the melting tank and are arranged in a ring at intervals.

3. The polyester chip melting apparatus as described in claim 1, characterized in that: The mixing component includes a mixing motor and a mixing frame. The mixing motor is fixed to the top sealing plate of the melting tank. The mixing frame is connected to the output shaft of the mixing motor via a coupling.

4. The polyester chip melting apparatus as described in claim 1, characterized in that: A third filter screen is installed on the outside of the vent on the sealing plate at the top of the melting tank.

5. The polyester chip melting apparatus as described in claim 1, characterized in that: The polyester chip melting device further includes a stabilizing component, which includes a pull rod and a fixing plate. The pull rod is welded and fixed to the hopper and the fixing plate, respectively. The fixing plate is detachably connected to the sealing plate at the top of the melting tank.

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