A fiber detection device
Patent Information
- Application Number
- CN202522126757.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-10-09
AI Technical Summary
在碳纤维生产过程中,需要对纤维的顺畅性能进行检测,相关技术依靠相关人员的经验进行主观检测,检测效率低下,需要一种检测装置进行标准检测
[0021]In the fiber detection device of this application, the base assembly is used to fix the winding spool, so that the fibers wound on the winding spool form a smooth transition path, reducing the bending angle in the initial stage of unwinding and reducing frictional damage to the fibers. The number of fixing parts can be flexibly set according to actual needs to adapt to different detection scenarios. In the support assembly, the lint adsorption ring ensures that the lint on the surface of the fiber is efficiently adsorbed when it passes through in a predetermined direction, providing reliable conditions for lint detection. The airflow traction assembly realizes the unwinding and conveying of the fiber through airflow traction, which reduces contact damage to the fiber compared to mechanical traction, preserving the original performance of the fiber. The collection assembly can collect the fibers passing through the lint adsorption ring uniformly, preventing fiber scattering. The fiber detection device improves the accuracy, stability, and efficiency of fiber detection.
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Figure CN224731945U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of fiber production equipment technology, and in particular to a fiber detection device. Background Technology
[0002] Carbon fiber possesses a range of advantages, including light weight, high strength, high modulus, high temperature resistance, and corrosion resistance. Composite materials made from carbon fiber as a reinforcing material have wide applications across various industries. During carbon fiber production, it is necessary to test the fiber's smoothness. However, current techniques rely on subjective testing based on the experience of personnel, resulting in low efficiency. A standardized testing device is needed for this purpose. Utility Model Content
[0003] To overcome the problems existing in related technologies, this application provides a fiber detection device.
[0004] According to an embodiment of this disclosure, a fiber detection device is provided, comprising:
[0005] A base assembly includes a base plate and a fixing member, the fixing member being disposed on the base plate and used to fix the winding bobbin so that the axis of the winding bobbin is set at an angle to the base plate;
[0006] A support assembly includes a frame and a filament adsorption ring. The frame is disposed on the base, and the filament adsorption ring is detachably disposed on the frame. In the fiber conveying direction, the filament adsorption ring is located downstream of the fixing member, and the filament adsorption ring is used to adsorb filaments during the fiber conveying process.
[0007] An airflow traction assembly uses airflow to pull the fiber filaments from the corresponding winding bobbin and through the filament adsorption ring;
[0008] A collection component that collects the fibers passing through the filament adsorption ring.
[0009] In some embodiments, the support assembly further includes a first guide disposed on the frame, the first guide being located between the filament adsorption ring and the fixing member, and the fiber passing through the first guide and the filament adsorption ring sequentially after being unwound from the winding spool.
[0010] In some embodiments, multiple fasteners, filament adsorption rings, and first guides are provided. The support assembly further includes a second guide, which is disposed on the frame. After passing through the filament adsorption ring, the fibers pass through the second guide and enter the collection assembly.
[0011] In some embodiments, the first guide and / or the second guide is a ring structure through which the fiber passes.
[0012] In some embodiments, the portion of the annular structure that contacts the fiber filament is a smooth curved surface.
[0013] In some embodiments, the airflow traction assembly includes a traction member, an air source unit, and a connecting pipe; the traction member is disposed on the frame, the inlet of the traction member is disposed facing the second guide member, and the outlet of the traction member is connected to the collection assembly; one end of the connecting pipe is connected to the air source unit, and the other end of the connecting pipe is connected to the traction member.
[0014] In some embodiments, the fastener includes a fixing cylinder and at least one clamping element;
[0015] The axial direction of the fixed cylinder is set at an angle to the base plate, and one end of the fixed cylinder is fixed to the base plate;
[0016] Both ends of the clamping member are disposed on the outer wall of the fixed cylinder, and the line connecting the two ends of the clamping member is parallel to the axial direction of the fixed cylinder. The middle part of the clamping member protrudes away from the axis of the fixed cylinder. The winding cylinder is nested on the outside of the fixed cylinder and the clamping member, and the protruding part of the clamping member abuts against the inner wall of the winding cylinder.
[0017] In some embodiments, the clamping element is made of an elastic material.
[0018] In some embodiments, the filament adsorption ring is made of nonwoven fabric.
[0019] In some embodiments, the collection assembly includes a delivery pipe and a collection bag, one end of the delivery pipe being connected to the airflow traction assembly and the other end of the delivery pipe being connected to the collection bag.
[0020] The technical solution provided in this application may include the following beneficial effects:
[0021] In the fiber detection device of this application, the base assembly is used to fix the winding spool, so that the fibers wound on the winding spool form a smooth transition path, reducing the bending angle in the initial stage of unwinding and reducing frictional damage to the fibers. The number of fixing parts can be flexibly set according to actual needs to adapt to different detection scenarios. In the support assembly, the lint adsorption ring ensures that the lint on the surface of the fiber is efficiently adsorbed when it passes through in a predetermined direction, providing reliable conditions for lint detection. The airflow traction assembly realizes the unwinding and conveying of the fiber through airflow traction, which reduces contact damage to the fiber compared to mechanical traction, preserving the original performance of the fiber. The collection assembly can collect the fibers passing through the lint adsorption ring uniformly, preventing fiber scattering. The fiber detection device improves the accuracy, stability, and efficiency of fiber detection.
[0022] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description
[0023] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with this application and, together with the description, serve to explain the principles of this application.
[0024] Figure 1 This is a schematic diagram of a fiber detection device according to an exemplary embodiment.
[0025] Figure 2 This is a schematic diagram of a fastener according to an exemplary embodiment.
[0026] Figure Labels
[0027] 1. Base assembly; 11. Base plate; 12. Fixing component; 121. Fixing cylinder; 122. Clamping component; 2. Support assembly; 21. Frame; 22. Wool adsorption ring; 23. First guide component; 24. Second guide component; 3. Airflow traction assembly; 31. Traction component; 32. Air source unit; 33. Connecting pipe; 4. Collection assembly; 41. Delivery pipe; 42. Collection bag;
[0028] 5. Winding tube; 6. Fiber filament. Detailed Implementation
[0029] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this application can be arbitrarily combined with each other.
[0030] Carbon fiber possesses a range of advantages, including light weight, high strength, high modulus, high temperature resistance, and corrosion resistance. Composite materials made from carbon fiber as a reinforcing material have wide applications across various industries. During carbon fiber production, the smoothness of the fiber filaments needs to be tested. However, current techniques rely on the subjective experience of personnel, leading to inconsistent testing standards and low efficiency. Therefore, a standardized testing device is needed.
[0031] This application provides a fiber detection device for detecting fibers wound on a winding spool, comprising a base assembly, a support assembly, an airflow traction assembly, and a collection assembly. By fixing the winding spool with the fibers wound on it to the base assembly, the airflow traction assembly provides power to the fibers, driving them to be conveyed. The fibers on the winding spool pass through the support assembly and are conveyed to the collection assembly. During the fiber conveying process, the condition of the fibers can be clearly understood to complete the detection process.
[0032] The specific embodiments described below are intended to help those skilled in the art understand this embodiment, but this embodiment is not limited to the specific embodiments described below.
[0033] like Figure 1-2 As shown, an exemplary embodiment of this application provides a fiber detection device, including a base assembly 1, a support assembly 2, an airflow traction assembly 3, and a collection assembly 4.
[0034] The base assembly 1 includes a base plate 11 and a fixing member 12. The base plate 11 provides a stable mounting platform for the device. The base plate 11 can be made of metal or high-strength plastic to ensure its stability. In one example, the base plate 11 is cuboid in shape, and its upper surface is a smooth plane. The fixing member 12 is disposed on the base plate 11. In one example, the fixing member 12 is fixed to the base plate 11 by welding or integral molding. In other examples, the fixing member 12 can also be detachably disposed on the base plate 11 by bolts. The fixing member 12 is used to fix the winding spool 5. The fixing method can be nesting, clamping, or snapping. The axis of the winding spool 5 is set at an angle to the base plate 11. In one example, the angle is 90°, which is beneficial for the initial direction of the fiber filament 6 unwinding from the winding spool 5 to be vertical, forming a smooth transition path for subsequent strokes and reducing the bending angle of the fiber filament 6 in the initial stage of unwinding. In some instances, there can be multiple fasteners 12, which are evenly arranged on the base plate 11. Of course, there can also be one or two fasteners 12, and the number of fasteners 12 is set according to actual needs.
[0035] The support assembly 2 includes a frame 21 and filament adsorption rings 22. The frame 21 is formed by welding or integral molding of multiple connecting rods. The frame 21 is fixed to the base plate 11, and the frame 21 can be fixed to the base plate 11 by welding or integral molding. In one example, four connecting rods are respectively fixed at the four corners of the base plate 11, and the other ends of the two connecting rods on each side are fixed. After fixing, a horizontal connecting rod is used to connect the connecting rods at both ends. The filament adsorption rings 22 are set on the frame 21, and the number and position of the filament adsorption rings 22 correspond one-to-one with the number and position of the fixing members 12. In the conveying direction of the fiber filaments 6, the filament adsorption rings 22 are located downstream of the fixing members 12, that is, the filament adsorption rings 22 are located in the extending direction of the fixing members 12. Figure 1 In the embodiment shown, the filament adsorption ring 22 is located above the fixing member 12, so that the fiber filament 6 enters the filament adsorption ring 22 along the axial direction of the winding tube 5 after being unwound from the winding tube 5, and passes through the middle of the filament adsorption ring 22. At the same time, the filaments on the fiber filament 6 are adsorbed by the filament adsorption ring 22.
[0036] The airflow traction component 3 uses airflow traction to unwind the fiber 6 from the winding drum 5 and pass it through the wool adsorption ring 22. The airflow traction component 3 can also use negative pressure adsorption to traction the fiber 6.
[0037] The collecting component 4 is used to collect the fiber filaments 6 that pass through the wool adsorption ring 22 and collect the unwound fiber filaments 6 in a unified manner.
[0038] In the fiber detection device of this application, the base assembly 1 is used to fix the winding cylinder 5, so that the fiber filaments 6 wound on the winding cylinder 5 form a smooth transition path, reducing the bending angle in the initial stage of unwinding and reducing frictional damage to the fiber filaments 6. At the same time, the number of fixing parts 12 can be flexibly set according to actual needs to adapt to different detection scenarios. In the support assembly 2, the lint adsorption ring 22 can ensure that the lint on the surface of the fiber filaments 6 is efficiently adsorbed when passing through in a predetermined direction, providing reliable conditions for lint detection. The airflow traction assembly 3 realizes the unwinding and conveying of the fiber filaments 6 through airflow traction, which can reduce contact damage to the fiber filaments 6 compared with mechanical traction and protect the original performance of the fiber filaments 6. The collection assembly 4 can collect the fiber filaments 6 passing through the lint adsorption ring 22 in a unified manner to prevent the fiber filaments 6 from scattering. The fiber detection device improves the accuracy, stability and efficiency of fiber detection.
[0039] In some embodiments, such as Figure 1 As shown, the support assembly 2 also includes a first guide 23, which is disposed on the frame 21. The first guide 23 can be made of metal or rigid plastic, and its material can be the same as that of the frame 21. The first guide 23 can be connected to the frame 21 by welding or snap-fit connection. The first guide 23 is located between the filament adsorption ring 22 and the fixing member 12. After the fiber 6 is unwound from the winding cylinder 5, it first passes through the first guide 23. The first guide 23 guides the unwound direction of the fiber 6, causing the fiber 6 to be unwound along the axial direction of the winding cylinder 5. This unwound direction of the fiber 6 can amplify the minute defects in the fiber filament bundle, making the defects visible in ways such as splitting, winding, and breaking, facilitating the detection of the fiber filament 6. After passing through the first guide 23, the fiber 6 then passes through the filament adsorption ring 22, where the filaments on the fiber 6 are adsorbed.
[0040] In some embodiments, the fixing member 12, the first guide member 23, and the hair adsorption ring 22 correspond one-to-one, that is, as shown in the figure. Figure 1 In the example shown, a first guide 23 is correspondingly disposed above each fixing member 12, and a filament adsorption ring 22 is correspondingly disposed above each first guide 23. Therefore, when there are multiple fixing members 12, each fixing member 12 is correspondingly provided with a first guide 23 and a filament adsorption ring 22. The fibers 6 of the winding tube 5 fixed on the fixing member 12 are sequentially passed through the corresponding first guide 23 and filament adsorption ring 22. The support assembly 2 also includes a second guide 24, which is disposed on the frame 21, as shown in the example. Figure 1In the embodiment shown, the second guide 24 is located above the middle of the line connecting multiple filament adsorption rings 22, so that multiple filaments 6 can smoothly pass through the second guide 24 after passing through the corresponding filament adsorption rings 22. The second guide 24 facilitates the collection of filaments 6 from multiple winding cylinders 5 and also facilitates the collection of filaments 6 downstream.
[0041] In some embodiments, the first guide member 23 is a ring structure, and the inner diameter of the ring structure of the first guide member 23 corresponds to the diameter of the fiber filament 6, facilitating the passage of one fiber filament 6. The material of the first guide member 23 can be metal or rigid plastic. The second guide member 24 is also a ring structure, and the inner diameter of the ring structure of the second guide member 24 corresponds to the number of winding spools 5. When there is one winding spool 5, the second guide member 24 can allow one fiber filament 6 to pass through. When there are N winding spools 5, the second guide member 24 can allow N fiber filaments 6 to pass through. The material of the second guide member 24 can be metal or rigid plastic.
[0042] In some embodiments, the outer surfaces of the annular structures of the first guide member 23 and the second guide member 24 are all smooth curved surfaces. This arrangement of the first guide member 23 and the second guide member 24 ensures smooth movement of the fiber filament 6 while preventing damage to the surface of the fiber filament 6 from the first guide member 23 and the second guide member 24.
[0043] In some embodiments, the airflow traction assembly 3 includes a traction member 31, an air source unit 32, and a connecting pipe 33. The traction member 31 is mounted on the frame 21 via a connector, with its inlet facing the second guide member 24 to facilitate the suction of fiber filaments 6 passing through the second guide member 24. The outlet of the traction member 31 communicates with the collection assembly 4, allowing the fiber filaments 6 sucked from the second guide member 24 to be collected in the collection assembly 4. One end of the connecting pipe 33 communicates with the air source unit 32, and the other end communicates with the traction member 31. The connecting pipe 33 increases the distance between the traction member 31 and the air source unit 32, thereby increasing the ease of installation for both. In one example, the air source unit 32 can be a fan.
[0044] In some embodiments, such as Figure 2As shown, the fixing member 12 includes a fixing cylinder 121 and a clamping member 122. The axial direction of the fixing cylinder 121 is set at an angle to the base plate 11, and one end of the fixing cylinder 121 is fixed to the base plate 11. The fixing cylinder 121 can be fixed to the base plate 11 by welding or integral molding. One clamping member 122 or two or more clamping members 122 can be provided on one fixing cylinder 121. The clamping member 122 is provided to facilitate the fixing of the winding cylinder 5. Both ends of the clamping member 122 are fixed to the outer wall of the fixing cylinder 121. The fixing method can be welding or integral molding. The extension direction of the two ends of the clamping member 122 is parallel to the axial direction of the fixing cylinder 121. The middle part of the clamping member 122 is away from the fixing cylinder 121, and the middle part of the clamping member 122 is a protrusion. The winding spool 5 is nested outside the fixed cylinder 121 and the clamping member 122. The axial direction of the winding spool 5 is parallel to the axial direction of the fixed cylinder 121. The protruding part of the clamping member 122 abuts against the inner wall of the winding spool 5 to fix the winding spool 5. When installing the winding spool 5, the winding spool 5 is sleeved on the outside of the fixed cylinder 121 and the clamping member 122. The clamping member 122 deforms slightly, and at the same time, the clamping member 122 and the inner wall of the winding spool 5 abut against each other to fix it. When removing the winding spool 5, it can be pulled outward along the axial direction of the winding spool 5.
[0045] In some embodiments, the clamping member 122 is made of an elastic material, such as a rubber composite or an elastic alloy. The elastic properties of the clamping member 122 can deform accordingly with slight differences in the inner diameter of the winding spool 5, and automatically compensate for the gap through radial pressure to achieve stable fixation of winding spools 5 of various specifications.
[0046] In some embodiments, the filament adsorption ring 22 is made of nonwoven fabric. The nonwoven fabric configuration gives the filament adsorption ring 22 a high adsorption rate, ensuring that all filaments are captured, while the nonwoven fabric maintains flexible contact with the fiber filaments 6, avoiding damage to the fiber filaments 6. The filament adsorption ring 22 can also be made of other materials that have the ability to adsorb filaments without damaging the fiber filaments 6, such as meltblown fabric and degreased cotton fabric.
[0047] In some embodiments, the collection component 4 includes a delivery pipe 41 and a collection bag 42. One end of the delivery pipe 41 is connected to the airflow traction component 3, and the other end of the delivery pipe 41 is connected to the collection bag 42. The collection bag 42 and the delivery pipe 41 are detachably connected to facilitate cleaning of the fiber filaments 6 in the collection bag 42.
[0048] When using the fiber detection device for detection, the winding spool 5 with the fiber 6 wound around it is fixed on the fixing member 12. The lint adsorption ring 22 is removed and weighed. The weight of the lint adsorption ring 22 is M0. Then, the lint adsorption ring 22 is installed on the frame 21. The fiber 6 is passed through the lint adsorption ring 22, and the lint is pulled by the airflow traction component 3. The fiber 6 wound on the winding spool 5 passes through the lint adsorption ring 22 and enters the collection component 4. After the fiber 6 moves for a period of time, the fiber 6 unwinding is stopped. The lint adsorption ring 22 is removed and weighed. The weight of the lint adsorption ring 22 at this time is M1. It can be obtained that the mass of the lint on the surface of the fiber 6 during the unwinding process is m = M1 - M0. The lint condition of the fiber 6 is evaluated by the value of m. Meanwhile, during the test, the testers recorded the breakage of fiber filament 6 and set the fiber unwinding performance to K. For example, if there was no tangling or breakage of fiber filament 6 during the unwinding of 300m in 3 minutes, K=10; if tangling occurred once, the K value was reduced by 3; if breakage occurred once, the K value was reduced by 2. The smoothness of fiber filament 6 unwinding in the winding spool 5 can be evaluated by the K data. A K value greater than or equal to 8 indicates that the surface product has good unwinding performance and the unwinding is smooth and without abnormalities.
[0049] Example 1
[0050] A fiber filament 6 with a sizing agent content of 1.13% wound on a winding cylinder 5 is designated as the fiber shaft. The fiber filament 6 is 300 meters long. The fiber shaft is fixed on the fixing member 12. The mass of the filament adsorption ring 22 is measured as M0 = 407.2 mg. The fiber filament 6 is passed sequentially through the corresponding first guide member 23, filament adsorption ring 22, and second guide member 24. The fiber filament 6 is adsorbed into the collection member 4 by the airflow traction component 3. During this process, the fiber filament 6 is unwound at a speed of 100 m / min. After 3 minutes, the process is stopped. The mass of the filament adsorption ring 22 after unwound is measured as M1 = 431.2 mg. Therefore, the amount of filaments on the fiber surface during the unwound process of the fiber shaft is m = M1 - M0 = 24 mg. The unwound process of the fiber shaft is smooth, with no broken or tangled fibers. Therefore, K = 10.
[0051] Example 2
[0052] A fiber filament 6 with a sizing agent content of 1.21% wound on a winding cylinder 5 is designated as the fiber shaft. The fiber filament 6 is 300 meters long. The fiber shaft is fixed on the fixing member 12. The mass of the filament adsorption ring 22 is measured as M0 = 412.9 mg. The fiber filament 6 is passed sequentially through the corresponding first guide member 23, filament adsorption ring 22, and second guide member 24. The fiber filament 6 is adsorbed into the collection member 4 by the airflow traction component 3. During this process, the fiber filament 6 is unwound at a speed of 100 m / min. After 3 minutes, the process is stopped. The mass of the filament adsorption ring 22 after unwound is measured as M1 = 441.8 mg. Therefore, the amount of filaments on the fiber surface during the unwound process of the fiber shaft is m = M1 - M0 = 28.9 mg. The fiber shaft breaks once and gets entangled 0 times. Therefore, K = 8.
[0053] Example 3
[0054] A fiber filament 6 with a sizing agent content of 1.03% wound on a winding cylinder 5 is designated as the fiber shaft. The fiber filament 6 is 300 meters long. The fiber shaft is fixed on the fixing member 12. The mass of the filament adsorption ring 22 is measured as M0 = 404.6 mg. The fiber filament 6 is passed sequentially through the corresponding first guide member 23, filament adsorption ring 22, and second guide member 24. The fiber filament 6 is adsorbed into the collection member 4 by the airflow traction component 3. During this process, the fiber filament 6 is unwound at a speed of 100 m / min. After 3 minutes, the process is stopped. The mass of the filament adsorption ring 22 after unwound is measured as M1 = 438.1 mg. Therefore, the amount of filaments on the fiber surface during the unwound process of the fiber shaft is m = M1 - M0 = 33.5 mg. The unwound process of the fiber shaft is smooth, with no broken or tangled fibers. Therefore, K = 10.
[0055] Comparative Example 1
[0056] A fiber filament 6 with a sizing agent content of 0.57% wound on a winding cylinder 5 is designated as the fiber shaft. The fiber filament 6 is 300 meters long. The fiber shaft is fixed on the fixing member 12. The mass of the filament adsorption ring 22 is measured as M0 = 414.5 mg. The fiber filament 6 is passed sequentially through the corresponding first guide member 23, filament adsorption ring 22, and second guide member 24. The fiber filament 6 is adsorbed into the collection member 4 by the airflow traction component 3. During this process, the fiber filament 6 is unwound at a speed of 100 m / min. After 3 minutes, the process is stopped. The mass of the filament adsorption ring 22 after unwound is measured as M1 = 488.1 mg. Therefore, the amount of filaments on the fiber surface during the unwound process is m = M1 - M0 = 73.6 mg. The fiber shaft breaks 3 times and gets entangled 0 times. Therefore, K = 4.
[0057] Comparative Example 2
[0058] A fiber filament 6 with a sizing agent content of 1.64% wound on a winding cylinder 5 is designated as the fiber shaft. The fiber filament 6 is 300 meters long. The fiber shaft is fixed on the fixing member 12. The mass of the filament adsorption ring 22 is measured as M0 = 411.9 mg. The fiber filament 6 is passed sequentially through the corresponding first guide member 23, filament adsorption ring 22, and second guide member 24. The fiber filament 6 is adsorbed into the collection member 4 by the airflow traction component 3. During this process, the fiber filament 6 is unwound at a speed of 100 m / min and stops after 3 minutes. The mass of the filament adsorption ring 22 after unwound is measured as M1 = 498.1 mg. Therefore, the amount of filaments on the fiber surface during the unwound process of the fiber shaft is m = M1 - M0 = 86.2 mg. The fiber shaft breaks once and gets entangled twice, so K = 2.
[0059] Comparative Example 3
[0060] A fiber filament 6 with a sizing agent content of 1.97% wound on a winding cylinder 5 is designated as the fiber shaft. The fiber filament 6 is 300 meters long. The fiber shaft is fixed on the fixing member 12. The mass of the filament adsorption ring 22 is measured as M0 = 402.4 mg. The fiber filament 6 is passed sequentially through the corresponding first guide member 23, filament adsorption ring 22, and second guide member 24. The fiber filament 6 is adsorbed into the collection member 4 by the airflow traction component 3. During this process, the fiber filament 6 is unwound at a speed of 100 m / min. After 3 minutes, the process is stopped. The mass of the filament adsorption ring 22 after unwound is measured as M1 = 492.7 mg. Therefore, the amount of filaments on the fiber surface during the unwound process of the fiber shaft is m = M1 - M0 = 90.3 mg. The fiber shaft has 0 fiber breakages and 3 filament entanglements. Therefore, K = 1.
[0061] The data from Examples 1-3 and Comparative Examples 1-3 are summarized in the table below:
[0062]
[0063] As shown in the table above, the fiber filaments 6 produced using the same sizing agent at different concentrations exhibit significant differences in filament content and unwinding performance. In Examples 1, 2, and 3, the sizing agent content ranged from 1.03% to 1.21%, resulting in comparable filament counts with minimal differences. Example 2 showed one filament breakage, while the other examples showed no breakage or tangling. Unwinding performance was excellent, with normal unwinding at 100 m / min and a K value greater than 8, indicating no unwinding issues in practical production applications. Comparative Example 1, with its lower sizing agent content, exhibited poor abrasion resistance in fiber filaments 6, resulting in frequent breakage during unwinding and a K value of 4, thus failing the test. Comparative Examples 2 and 3, with higher sizing agent content, had more sizing agent on the surface of fiber filaments 6. Although fiber filaments 6 exhibited good abrasion resistance, the excess sizing agent formed adhesive particles between the fibers, causing them to adhere. During unwinding, these particles led to tangling of the fibers, affecting normal unwinding, and the K values were 2 and 1, respectively, making them unqualified.
[0064] Other embodiments of this application will readily occur to those skilled in the art upon consideration of the specification and practice of the disclosure herein. This application is intended to cover any variations, uses, or adaptations of this application that follow the general principles of this application and include common knowledge or customary techniques in the art not disclosed herein. The specification and examples are to be considered exemplary only, and the true scope and spirit of this application are indicated by the following claims.
[0065] It should be understood that this application is not limited to the precise structure described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. The scope of this application is limited only by the appended claims.
Claims
1. A fiber detection device, characterized by, The fiber detection device is used for detecting fiber filaments wound on a spinning reel, and comprises: a base assembly comprising a base plate and a fixing member arranged on the base plate, the fixing member being used for fixing the spinning reel so that an axis of the spinning reel is arranged at an angle with the base plate; a support assembly comprising a frame and a fluff suction ring, the frame being arranged on the base, and the fluff suction ring being detachably arranged on the frame, the fluff suction ring being located on a downstream side of the fixing member in a conveying direction of the fiber filaments, and being used for suctioning fluff in the conveying process of the fiber filaments; an airflow traction assembly for traction of the fiber filaments from the corresponding spinning reel by airflow and through the fluff suction ring; a collection assembly for collecting the fiber filaments through the fluff suction ring.
2. The fiber detection apparatus of claim 1, wherein The support assembly further comprises a first guide member arranged on the frame, the first guide member being located between the fluff suction ring and the fixing member, and the fiber filaments passing through the first guide member and the fluff suction ring in sequence after being unwound from the spinning reel.
3. The fiber detection apparatus of claim 2, wherein, The fixing member, the fluff suction ring and the first guide member are each correspondingly arranged with a plurality of members, and the support assembly further comprises a second guide member arranged on the frame, the fiber filaments passing through the second guide member after passing through the fluff suction ring and entering the collection assembly.
4. The fiber detection apparatus of claim 3, wherein The first guide member and / or the second guide member is a circular ring structure, and the fiber filaments pass through the circular ring structure.
5. The fiber detection apparatus of claim 4, wherein, A portion of the circular ring structure in contact with the fiber filaments is a smooth curved surface.
6. The fiber detection apparatus of claim 3, wherein The airflow traction assembly comprises a traction member, an air source machine and a connecting pipe, the traction member being arranged on the frame, an inlet of the traction member being arranged towards the second guide member, an outlet of the traction member being in communication with the collection assembly, one end of the connecting pipe being in communication with the air source machine, and the other end of the connecting pipe being in communication with the traction member.
7. The fiber detection apparatus of claim 1, wherein The fixing member comprises a fixing cylinder and at least one clamping member; an axis of the fixing cylinder is arranged at an angle with the base plate, and one end of the fixing cylinder is fixed to the base plate; both ends of the clamping member are arranged on an outer cylinder wall of the fixing cylinder, and a connecting line direction of the both ends of the clamping member is parallel to the axis of the fixing cylinder, a middle part of the clamping member is protruded away from the axis of the fixing cylinder, the spinning reel is nested on an outer side of the fixing cylinder and the clamping member, and the protruded part of the clamping member is in abutment with an inner wall of the spinning reel.
8. The fiber detection apparatus of claim 7, wherein, The clamping member is made of an elastic material.
9. The fiber detection apparatus of claim 1, wherein, The fluff suction ring is made of non-woven fabric.
10. The fiber detection apparatus of claim 1, wherein, The collection assembly comprises a conveying pipe and a collection bag, one end of the conveying pipe is in communication with the airflow traction assembly, and the other end of the conveying pipe is in communication with the collection bag.