High-efficiency steady flow barrel with flow guide mechanism
Patent Information
- Application Number
- CN202522534812.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-28
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-11-28
AI Technical Summary
[0002]浓缩机是一种连续工作的浓缩和澄清设备,主要用于湿式选矿作业中精、尾矿浆的脱水,在对矿浆进行上料操作时,需要使用稳流桶对矿浆进行稳流处理,用于避免矿浆直接进入浓缩池,影响浓缩池底部矿浆颗粒的沉降效果,但现有的浓缩机稳流桶仅能够对矿浆进行简单的阻挡分散,虽然能够对矿浆进行稳流操作,但会影响矿浆的流动速度,降低了矿浆上料操作的效率,实用性不佳,为此,我们提出了一种带有导流机构的高效稳流桶,用于解决上述问题
1.设置有导料机构,矿浆通过进料管进入安装桶体内部,通过拨料机构对矿浆进行拨料操作,能够将矿浆分散到安装桶体内部的各个部位,并对矿浆进行阻挡减速,通过导料板对矿浆进行导料分散,实现对矿浆的稳流操作,随后矿浆被均匀的导向螺旋导料板上,通过螺旋导料板对矿浆进行螺旋导流,能够对稳流后的矿浆进行加速处理,增加了矿浆的流动速度,提高了矿浆上料操作的效率,进而提高了稳流桶的实用性;
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Figure CN224735825U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of concentrators, and in particular to a high-efficiency flow-stabilizing tank with a flow guiding mechanism. Background Technology
[0002] A thickener is a continuously operating thickening and clarification device, mainly used for dewatering concentrate and tailings slurry in wet mineral processing. When feeding the slurry, a flow stabilizer is needed to stabilize the flow and prevent the slurry from directly entering the thickener, which would affect the settling effect of the slurry particles at the bottom of the thickener. However, existing thickener flow stabilizers can only perform simple blocking and dispersion of the slurry. Although they can stabilize the flow, they affect the flow rate of the slurry, reducing the efficiency of the slurry feeding operation and making them impractical. Therefore, we propose a high-efficiency flow stabilizer with a flow guiding mechanism to solve the above problems. Utility Model Content
[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a high-efficiency flow stabilizer with a flow guiding mechanism.
[0004] The present invention solves its technical problem through the following technical solution: It includes an installation barrel, an inlet pipe fixed to the outer side of the installation barrel, a cover plate fixed to the top of the installation barrel by bolts, a material feeding mechanism inside the installation barrel, a material guiding mechanism at the bottom of the material feeding mechanism, the material guiding mechanism including an installation ring, the installation ring being fixed to the inner wall of the installation barrel by bolts, multiple material guiding plates fixed to the inner wall of the installation ring, a support sleeve fixed to the inner wall of the material guiding plates, multiple spiral material guiding plates fixed to the inner wall of the installation barrel near the inner wall of the installation barrel, and a cleaning mechanism on the top of the cover plate.
[0005] As a further embodiment of this utility model: the feeding mechanism includes a servo motor, which is fixed to the top of the cover plate by bolts. The output end of the servo motor is provided with a drive shaft, the bottom of the drive shaft is fixed with a drive sleeve, and multiple feeding plates are fixed to the outside of the drive sleeve.
[0006] As a further improvement of this utility model, a buffer groove is provided at the bottom of the spiral guide plate.
[0007] As a further embodiment of this utility model: the cleaning mechanism includes an annular spray arm, which is fixed to the top of the cover plate by bolts. A water inlet pipe is fixed to the top of the annular spray arm, and a branch pipe is fixed to the outside of the water inlet pipe. A spray sleeve is fixed to one end of the branch pipe.
[0008] As a further improvement of this utility model: the top of the spray sleeve is fixed with a mounting plate by bolts, and the mounting plate is fixedly connected to the support sleeve.
[0009] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are: 1. Equipped with a material guiding mechanism, the slurry enters the installation tank through the feed pipe. The material feeding mechanism distributes the slurry to various parts inside the installation tank and slows it down. The material guiding plate guides and disperses the slurry, achieving a stable flow operation. Subsequently, the slurry is evenly guided to the spiral guide plate, which accelerates the flow of the stabilized slurry, increases its flow rate, improves the efficiency of slurry feeding, and thus enhances the practicality of the stabilization tank. 2. By setting buffer grooves to buffer the slurry at the end of the spiral guide plate, the tail flow of the slurry can be buffered and slowed down, and the slurry can be further dispersed to avoid the slurry impacting the slurry in the thickener. 3. By setting up a cleaning mechanism, water is sprayed onto the material feeding plate through the annular spray arm, which can clean the material feeding plate and the guide plate. Water is sprayed onto multiple spiral guide plates through the spray sleeve, which can clean the spiral guide plates. This enables automated cleaning of the material feeding mechanism and the guide mechanism, reducing the risk of scaling in the material feeding mechanism and the guide mechanism, and ensuring the stability of the flow stabilizing tank during long-term use. Attached Figure Description
[0010] Figure 1 A schematic diagram of an isometric structure according to an embodiment of the present invention is shown; Figure 2 A schematic diagram of an isometric sectional view of a structure according to an embodiment of the present invention is shown; Figure 3 The present invention provides an embodiment of the present invention. Figure 2 Enlarged structural diagram of part A in the middle; Figure 4 A schematic diagram of the front cross-sectional structure according to an embodiment of the present invention is shown; Figure 5 The present invention provides an embodiment of the present invention. Figure 4 Enlarged structural diagram of section B in the middle; Figure 6 A partial structural schematic diagram according to an embodiment of the present utility model is shown; Figure 7 The present invention provides an embodiment of the present invention. Figure 6 Enlarged structural diagram of section C in the middle; Figure 8A schematic diagram of the cleaning mechanism structure provided according to an embodiment of the present invention is shown.
[0011] Legend: 100 Installation barrel, 110 Feed pipe, 120 Cover plate, 210 Servo motor, 220 Drive shaft, 230 Drive sleeve, 240 Material feeding plate, 310 Installation ring, 320 Guide plate, 330 Support sleeve, 340 Spiral guide plate, 350 Buffer groove, 410 Annular spray arm, 420 Water inlet pipe, 430 Branch pipe, 440 Spray sleeve, 450 Installation top plate. Detailed Implementation
[0012] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0013] In the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified.
[0014] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0015] Please see Figure 1-8This utility model provides a technical solution: It includes an installation barrel 100, with a feed pipe 110 fixed to the outer side of the installation barrel 100. A cover plate 120 is bolted to the top of the installation barrel 100. A material feeding mechanism is provided inside the installation barrel 100, and a material guiding mechanism is provided at the bottom of the material feeding mechanism. The material guiding mechanism includes an installation ring 310, a guide plate 320, and a support sleeve 330. Multiple spiral guide plates 340 are fixed near the inner wall of the installation barrel 100. A cleaning mechanism is provided at the top of the cover plate 120. The slurry enters the installation tank 100 through the feed pipe 110. The feeding mechanism distributes the slurry to various parts inside the installation tank 100 and slows it down. The guide plate 320 guides and disperses the slurry, achieving a stable flow operation. The slurry is then evenly guided onto the spiral guide plate 340, which spirally guides the slurry, accelerating the flow of the stabilized slurry, increasing its flow rate, improving the efficiency of the slurry feeding operation, and thus enhancing the practicality of the stabilization tank.
[0016] Specifically, the feeding mechanism includes a servo motor 210, which is fixed to the top of the cover plate 120 by bolts. The output end of the servo motor 210 is provided with a drive shaft 220, and a drive sleeve 230 is fixed to the bottom of the drive shaft 220. Multiple feeding plates 240 are fixed to the outside of the drive sleeve 230. With the feeding mechanism, the slurry enters the installation tank 100 through the feed pipe 110. The feeding plates 240 agitate the slurry, dispersing it to various parts inside the installation tank 100, preventing slurry from accumulating at the inlet, and blocking and slowing down the slurry, facilitating the guidance and dispersion of the slurry. It also works with the guide plate 320 to stabilize the flow of the slurry.
[0017] Specifically, the bottom of the spiral guide plate 340 is provided with a buffer groove 350; by providing a buffer groove 350 to buffer the slurry at the end of the spiral guide plate 340, the tail flow of the slurry can be buffered and decelerated, and the slurry can be further dispersed to avoid the slurry impacting the slurry in the thickening tank.
[0018] Specifically, the cleaning mechanism includes an annular spray arm 410, which is bolted to the top of the cover plate 120. A water inlet pipe 420 is fixed to the top of the annular spray arm 410, and a branch pipe 430 is fixed to the outside of the water inlet pipe 420. A spray sleeve 440 is fixed to one end of the branch pipe 430. By setting up the cleaning mechanism, water is sprayed onto the material feeding plate 240 through the annular spray arm 410, which can clean the material feeding plate 240 and the guide plate 320. Water is sprayed onto multiple spiral guide plates 340 through the spray sleeve 440, which can clean the spiral guide plates 340. This enables automated cleaning of the material feeding mechanism and the guide mechanism, reduces the risk of scaling in the material feeding mechanism and the guide mechanism, and ensures the stability of the flow stabilizing tank during long-term use.
[0019] Specifically, the top of the spray sleeve 440 is fixed with a mounting plate 450 by bolts, and the mounting plate 450 is fixedly connected to the support sleeve 330; by setting the mounting plate 450 to securely support the spray sleeve 440, the stability of the cleaning operation is ensured.
[0020] Working Principle: During use, the slurry enters the installation tank 100 through the feed pipe 110. The servo motor 210 drives the drive shaft 220 to rotate, which in turn drives the drive sleeve 230 to rotate. The drive sleeve 230 then rotates multiple material guide plates 240, which agitate the incoming slurry, distributing it to various parts of the installation tank 100. This prevents slurry accumulation at the inlet and slows down the slurry flow. The guide plate 320 further guides and disperses the slurry, achieving a stable flow. The slurry is then evenly guided onto the spiral guide plate 340, which spirally guides the slurry, accelerating the stabilized flow. The process increases the flow rate of the slurry. The slurry at the end of the spiral guide plate 340 is buffered by the buffer groove 350, which can buffer and slow down the tail flow of the slurry and further disperse the slurry. When it is necessary to clean the stabilizing tank, the water inlet pipe 420 is connected to an external water source. Water enters the annular spray arm 410 through the water inlet pipe 420 and sprays water onto the material feeding plate 240 through the annular spray arm 410, which can clean the material feeding plate 240 and the guide plate 320. Water enters the spray sleeve 440 through the branch pipe 430 and sprays water onto multiple spiral guide plates 340 through the spray sleeve 440, which can clean the spiral guide plates 340 and can automatically clean the material feeding mechanism and the guide mechanism.
[0021] The motor involved in the embodiments, its matching control system, electromagnetic switch and pipeline circuit can also be provided by the manufacturer. Apart from that, the power supply module, circuit and electronic components and control module involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated. The content protected by this utility model does not involve any improvement to the internal structure and method.
[0022] Although the present invention discloses embodiments and accompanying drawings, those skilled in the art will understand that various substitutions, variations and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and accompanying drawings.
Claims
1. A high-efficiency flow-stabilizing tank with a flow guiding mechanism, characterized in that, The device includes an installation barrel (100), with a feed pipe (110) fixed to the outside of the installation barrel (100). A cover plate (120) is fixed to the top of the installation barrel (100) by bolts. A material feeding mechanism is provided inside the installation barrel (100), and a material guiding mechanism is provided at the bottom of the material feeding mechanism. The material guiding mechanism includes an installation ring (310), which is fixed to the inner wall of the installation barrel (100) by bolts. Multiple material guiding plates (320) are fixed to the inner wall of the installation ring (310), and a support sleeve (330) is fixed to the inner wall of the material guiding plate (320). Multiple spiral material guiding plates (340) are fixed to the inner wall of the installation barrel (100) near the installation barrel (100). A cleaning mechanism is provided on the top of the cover plate (120).
2. The high-efficiency flow-stabilizing tank with a flow-guiding mechanism according to claim 1, characterized in that, The feeding mechanism includes a servo motor (210), which is fixed to the top of the cover plate (120) by bolts. The output end of the servo motor (210) is provided with a drive shaft (220), and a drive sleeve (230) is fixed to the bottom of the drive shaft (220). Multiple feeding plates (240) are fixed to the outside of the drive sleeve (230).
3. The high-efficiency flow-stabilizing tank with a flow-guiding mechanism according to claim 1, characterized in that, The bottom of the spiral guide plate (340) is provided with a buffer groove (350).
4. A high-efficiency flow-stabilizing tank with a flow-guiding mechanism according to claim 1, characterized in that, The cleaning mechanism includes an annular spray arm (410), which is fixed to the top of the cover plate (120) by bolts. A water inlet pipe (420) is fixed to the top of the annular spray arm (410), and a branch pipe (430) is fixed to the outside of the water inlet pipe (420). A spray sleeve (440) is fixed to one end of the branch pipe (430).
5. A high-efficiency flow-stabilizing tank with a flow-guiding mechanism according to claim 4, characterized in that, The top of the spray sleeve (440) is fixed with a mounting plate (450) by bolts, and the mounting plate (450) is fixedly connected to the support sleeve (330).