A film coating device for concrete road maintenance

CN224741411UActive Publication Date: 2026-09-11SHENZHEN ROAD & BRIDGE CONSTR GRP
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Patent Information

Application Number
CN202522269093.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-27
Publication Date
2026-09-11
Estimated Expiration
2035-10-27

AI Technical Summary

Technical Problem

[0004]该专利文件在对混凝土道路铺设养护薄膜时,由于刚浇筑的混凝土表面较为松软,而上述文件的移动架组件通过移动轮在浇筑的混凝土表面移动,在此过程中,移动轮会陷入到混凝土内造成整个装置无法移动,同时在整个装置移动时会在浇筑好的混凝土表面划出痕迹,而没有设置相应的平整结构,因此影响路面凝固后的平整度,同时在覆膜结束时,需要将养护薄膜拽断然后再次进行覆膜,同时在开始覆膜时,还需要其他人员辅助才能将膜材铺设平整,整个过程较为麻烦且需要多人协同操作

Benefits of technology

[0016] The advantages compared to existing technologies are as follows: the laying mechanism can reduce scratches on the concrete surface during film covering, and the cutting and driving mechanisms can cut the curing film after film covering is completed, improving the convenience of film covering during concrete curing.

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Abstract

This utility model relates to the field of concrete road maintenance, and in particular to a film-coating device for concrete road maintenance. It includes a laying mechanism, a cutting mechanism, and a driving mechanism. The cutting mechanism is located behind the laying mechanism, and the driving mechanism is located in the middle of the cutting mechanism. The laying mechanism reduces scratches on the concrete surface during film coating, while the cutting and driving mechanisms cut the curing film after coating, improving the convenience of film coating during concrete curing.
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Description

Technical Field

[0001] This utility model relates to the field of concrete road maintenance, and in particular to a film covering device for concrete road maintenance. Background Technology

[0002] The main functions of mulching in concrete road maintenance include moisture retention, water retention, and inhibition of micro-cracks. Therefore, after pouring and leveling, the mulch film should be covered on the road surface in a timely manner to reduce the rapid evaporation of moisture and prevent the formation of micro-cracks.

[0003] According to the patent document with publication number CN223074566U, the protective film roll is installed between two movable frame components. In addition, the distance between the two movable frame components can be adjusted according to the width of the road surface. Then, the push-pull rod assembly pulls the entire device to move and complete the protective film covering operation.

[0004] The patent document describes a problem with the installation of a curing membrane on concrete roads. The surface of freshly poured concrete is relatively soft, and the mobile frame assembly described in the document moves across the concrete surface using wheels. During this process, the wheels can sink into the concrete, rendering the entire device immobile. Furthermore, the device leaves marks on the concrete surface during movement, and the lack of a proper leveling structure affects the smoothness of the road surface after curing. Additionally, at the end of the covering process, the curing membrane needs to be torn off and reapplied. Moreover, at the beginning of the covering process, additional personnel are required to ensure the membrane is laid smoothly. The entire process is cumbersome and requires multiple people to work together. Utility Model Content

[0005] The purpose of this invention is to provide a film covering device for the maintenance of concrete roads in order to solve the above-mentioned problems.

[0006] This utility model achieves the above objectives through the following technical solutions:

[0007] A mulching device for concrete road maintenance includes a laying mechanism, a cutting mechanism, and a driving mechanism. The cutting mechanism is located behind the laying mechanism, and the driving mechanism is located in the middle of the cutting mechanism.

[0008] The cutting mechanism includes a cutting arm, a flipping bracket rotatably connected to the lower end of the cutting arm, a pressure roller rotatably connected to the front side of the flipping bracket, a cutting spring fixed at the top of the flipping bracket near the pressure roller, a purge seat rotatably connected to the rear side of the flipping bracket, a cutter fixed at the rear end of the purge seat, an air connector fixed at the top of the purge seat, a purge air groove opened inside the purge seat, and an adsorption groove communicating with the purge air groove opened at the rear side of the purge seat.

[0009] The drive mechanism includes a second support rod, which is fixed inside the tilting bracket. A first support rod is fixed at the top of the second support rod near the purge seat. A rod frame is fixed inside the cutting arm near the tilting bracket. A limiting tube frame is provided above the rod frame. A steel wire rope is fixed at the lower side of the front end of the purge seat. The end of the steel wire rope away from the purge seat passes through the first support rod, the second support rod, the rod frame and the limiting tube frame in sequence. A pull rod is fixed at the upper end of the steel wire rope.

[0010] Preferably, the laying mechanism includes a laying frame, with support bolts threaded to both sides of the lower end of the laying frame, and two leveling arms fixed inside the laying frame. Each leveling arm is slidably connected to a sliding frame at its lower end, and the lower ends of the two sliding frames are fixed to the top of the scraping plate. A vibration pump is fixed at the middle position of the top of the scraping plate.

[0011] Preferably, a leveling spring is fixed on the side of each of the two sliding frames that are far apart from each other. The upper end of the leveling spring is fixed to the lower end of the leveling arm, and a bearing is fixed to one end of the support bolt that passes through the laying frame.

[0012] Preferably, both ends of the limiting tube frame are fixed to the inside of the laying frame, and a guide tube for the upper end of the steel wire rope to pass through is fixed in the middle of the limiting tube frame.

[0013] Preferably, an L-shaped groove is provided at the upper end of the laying frame where the tie rod is located, and both ends of the tie rod are slidably connected in the L-shaped groove.

[0014] Preferably, the cutting arm is fixed at the rear of the laying frame, and a horizontal shaft is fixed on the lower end of the cutting arm on the side that is close to each other. The two horizontal shafts are rotatably connected to the upper side of both ends of the purging seat.

[0015] Preferably, the rear end of the purge seat is provided with a film suction port located below the cutter, and the film suction port is connected to the adsorption tank.

[0016] The advantages compared to existing technologies are as follows: the laying mechanism can reduce scratches on the concrete surface during film covering, and the cutting and driving mechanisms can cut the curing film after film covering is completed, improving the convenience of film covering during concrete curing. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a perspective view of a membrane covering device for concrete road maintenance as described in this utility model;

[0019] Figure 2 This is a front view of a membrane covering device for concrete road maintenance as described in this utility model;

[0020] Figure 3 yes Figure 2 Sectional view at point AA;

[0021] Figure 4 yes Figure 3 A magnified view of the area at point U;

[0022] Figure 5 yes Figure 3 A magnified view of a section at point T;

[0023] Figure 6 This is a schematic diagram of the cutting mechanism of the film covering device for concrete road curing described in this utility model;

[0024] Figure 7 This is a schematic diagram of the laying mechanism of the film covering device for concrete road curing described in this utility model;

[0025] Figure 8 This is a schematic diagram of the blowing seat structure of the membrane covering device for concrete road curing described in this utility model;

[0026] Figure 9 This is a schematic diagram of the scraper plate structure of the coating device for concrete road curing described in this utility model.

[0027] The annotations in the attached figures are explained as follows:

[0028] 1. Laying mechanism; 2. Cutting mechanism; 3. Drive mechanism; 4. Purge air duct; 5. Adsorption duct; 11. Laying frame; 12. Support bolt; 13. Scraper arm; 14. Sliding frame; 15. Scraper spring; 16. Scraper plate; 17. Vibration pump; 21. Cutting support arm; 22. Tilting bracket; 23. Cutting spring; 24. Pressure roller; 25. Purge seat; 26. Cutter; 27. Air connector; 31. First support rod; 32. Second support rod; 33. Rod frame; 34. Limiting tube frame; 35. Steel wire rope; 36. Pull rod. Detailed Implementation

[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. All electrical components mentioned in this document are electrically connected to an external main controller and 220V AC mains power, and the main controller can be a conventionally known device such as a computer that provides control.

[0030] The present invention will be further described below with reference to the accompanying drawings:

[0031] like Figures 1-9 As shown, a mulching device for concrete road maintenance includes a laying mechanism 1, a cutting mechanism 2, and a driving mechanism 3. The cutting mechanism 2 is located behind the laying mechanism 1, and the driving mechanism 3 is located in the middle of the cutting mechanism 2.

[0032] In this embodiment: the laying mechanism 1 includes a laying frame 11. Support bolts 12 are threaded onto both sides of the lower end of the laying frame 11. Two leveling arms 13 are fixed to the inner side of each laying frame 11. A sliding frame 14 is slidably connected to the lower end of each leveling arm 13. The lower ends of the two sliding frames 14 are fixed to the top of a scraping plate 16. A vibration pump 17 is fixed to the middle of the top of the scraping plate 16. A leveling spring 15 is fixed to the side of each sliding frame 14 that is far apart from each other. The upper end of the leveling spring 15 is fixed to the leveling arm 13. At the lower end, a bearing is fixed to one end of the laying frame 11 through the support bolt 12. The roll of curing film is fixed to the lower end of the laying frame 11 by the two support bolts 12. At the same time, the support of the leveling arm 13 and the sliding frame 14 allows the scraper plate 16 to adhere to the poured concrete. Then, the vibration pump 17 is started to generate vibration on the scraper plate 16, which then pulls the laying frame 11 to move the entire device and level the concrete surface it passes through, reducing the generation of scratches on the concrete surface during film covering.

[0033] In this embodiment: the cutting mechanism 2 includes a cutting arm 21, a flipping bracket 22 rotatably connected to the lower end of the cutting arm 21, a pressure roller 24 rotatably connected to the front side of the flipping bracket 22, a cutting spring 23 fixed at the top of the flipping bracket 22 near the pressure roller 24, a purge seat 25 rotatably connected to the rear side of the flipping bracket 22, a cutter 26 fixed at the rear end of the purge seat 25, an air connector 27 fixed at the top of the purge seat 25, a purge air groove 4 opened inside the purge seat 25, and an adsorption groove 5 communicating with the purge air groove 4 opened at the rear side of the purge seat 25. The cutting arm 21 is fixed to the rear side of the laying frame 11, and horizontal shafts are fixed on the sides of the lower ends of the cutting arm 21 that are close to each other. The two horizontal shafts are located at the upper sides of both ends of the purge seat 25. The rotatable connection allows for the opening of a film suction port at the rear end of the blow-off seat 25, located below the cutter 26. The film suction port is connected to the adsorption tank 5. The laying frame 11 drives the cutting arm 21 to move on top of the concrete. At the same time, the pressure roller 24 on the front side of the cutting arm 21 rolls the curing film laid on the concrete, thereby removing the air between the curing film and the concrete. Meanwhile, compressed air is connected to the air connector 27 at the bottom of the blow-off seat 25 through an air pipe. The compressed air enters the blow-off air channel 4 inside the blow-off seat 25 from the air connector 27. The compressed air entering the blow-off air channel 4 is blown out from the lower end of the blow-off seat 25 and blown onto the covered curing film, thereby making the curing film adhere more closely to the concrete surface.

[0034] In this embodiment: the drive mechanism 3 includes a second support rod 32, which is fixed inside the flipping bracket 22. A first support rod 31 is fixed at the top of the second support rod 32 near the purge seat 25. A rod frame 33 is fixed inside the cutting arm 21 near the flipping bracket 22. A limiting tube frame 34 is provided above the rod frame 33. A steel wire rope 35 is fixed at the lower side of the front end of the purge seat 25. The end of the steel wire rope 35 away from the purge seat 25 runs sequentially from the first support rod 31, the second support rod 32, the rod frame 33, and the limiting tube frame 34. The steel wire rope 35 passes through the pipe support 34, and a pull rod 36 is fixed to the upper end of the steel wire rope 35. Both ends of the limiting pipe support 34 are fixed to the inner side of the laying frame 11. A guide tube for the upper end of the steel wire rope 35 to pass through is fixed in the middle of the limiting pipe support 34. An L-shaped groove is opened at the upper end of the laying frame 11 at the position of the pull rod 36. Both ends of the pull rod 36 are slidably connected in the L-shaped groove. After the curing film is laid, the pull rod 36 is pulled to slide in the L-shaped groove of the laying frame 11. At the same time, the steel wire rope 35 will follow the pull rod 36 from the first pipe support 34. The rod 31, the second support rod 32, the rod frame 33, and the limiting tube frame 34 slide. At this time, the wire rope 35 pulls the lower end of the blow-off seat 25 to rotate upward around the horizontal axis of the cutting arm 21. When the blow-off seat 25 rotates to its front side and is in contact with the lower end of the wire rope 35, the blow-off seat 25 stops rotating. At the same time, as the wire rope 35 continues to be pulled, the wire rope 35 is located at the position of the first support rod 31 and the second support rod 32 and no longer slides with the pull rod 36. Instead, the wire rope 35 is located at the position of the rod frame 33 and the limiting tube frame 34. As the lever 36 continues to move, the front end of the flipping bracket 22 will drive the pressure roller 24 to flip upward around the lower end of the cutting arm 21. At this time, the rear end of the flipping bracket 22 will drive the blowing seat 25 to flip downward, so that the cutter 26 at the rear end of the blowing seat 25 presses on the curing film that needs to be cut. At the same time, the compressed air through the blowing air duct 4 will cause the suction at the adsorption duct 5 to be generated, which will then suck up the cut end of the curing film, preventing the curing film from continuing to adhere to the concrete surface, thus facilitating the next laying.

[0035] Working principle: In use, the curing film roll is first fixed to the lower end of the laying frame 11 using two support bolts 12. Simultaneously, the leveling arm 13 and sliding frame 14 support the screed plate 16 to adhere to the poured concrete. Then, the vibration pump 17 is started to vibrate the screed plate 16, which pulls the laying frame 11, moving the entire device to level the concrete surface and reduce scratches. The curing film is then unwound from the roll and laid on the concrete. Finally, the laying frame 11 drives the cutting arm. 21 moves on top of the concrete, and at the same time, the pressure roller 24 on the front side of the support arm 21 will roll the curing film laid on the concrete to remove the air between the curing film and the concrete. Meanwhile, compressed air is connected to the air connector 27 at the bottom of the blower seat 25 through the air pipe. At this time, the compressed air will enter the blower air channel 4 inside the blower seat 25 from the air connector 27. The compressed air that enters the blower air channel 4 will be blown out from the lower end of the blower seat 25 and blown on the covered curing film, so that the curing film and the concrete surface are more closely attached.

[0036] After the curing film is laid, the pull rod 36 slides within the L-shaped groove of the laying frame 11. Simultaneously, the steel wire rope 35 follows the pull rod 36, moving along the first support rod 31, the second support rod 32, the frame 33, and the limiting tube frame 34. At this time, the steel wire rope 35 pulls the lower end of the blow-off seat 25, causing it to rotate upwards around the horizontal axis of the cutting arm 21. When the blow-off seat 25 rotates to its front side and is in contact with the lower end of the steel wire rope 35, the blow-off seat 25 stops rotating. Simultaneously, as the steel wire rope 35 continues to be pulled, it is positioned at the first support rod 31 and the second support rod 32, no longer following the pull rod 36. 6. Slide, while the steel wire rope 35 continues to move with the pull rod 36 at the position of the rod 33 and the limiting tube frame 34. At this time, the front end of the flipping bracket 22 will drive the pressure roller 24 to flip and lift upward with the lower end of the cutting arm 21 as the center. At this time, the rear end of the flipping bracket 22 will drive the blowing seat 25 to flip downward, so that the cutter 26 at the rear end of the blowing seat 25 presses on the curing film that needs to be cut. At the same time, the compressed air through the blowing air trough 4 will cause the suction at the adsorption trough 5 to be generated, and then suck up the end of the cut curing film to prevent the curing film from continuing to stick to the concrete surface, thus facilitating the next laying.

[0037] Furthermore, when re-laying is required, the tie rod 36 is removed from the upper end of the L-shaped groove of the laying frame 11, and the tie rod 36 is slid along the L-shaped groove to its lower end. At this time, the cutting spring 23 will push the flipping bracket 22 to flip its front end downward first, thereby pressing the pressure roller 24 onto the curing film. After the cutting spring 23 is fully extended, the horizontal shaft is supported on the upper side of both ends of the blowing seat 25. Due to the action of gravity, the lower end of the blowing seat 25 will flip downward around the horizontal shaft and pull the steel wire rope 35. At the same time, the curing film adsorbed on the back side of the blowing seat 25 gradually passes through the suction port and is blown onto the concrete by the compressed air blown out from the lower end of the blowing seat 25.

[0038] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A mulching device for concrete road curing, comprising a laying mechanism (1), characterized in that: It also includes a cutting mechanism (2) and a driving mechanism (3), wherein the cutting mechanism (2) is located behind the laying mechanism (1) and the driving mechanism (3) is located in the middle of the cutting mechanism (2); The cutting mechanism (2) includes a cutting arm (21), a flipping bracket (22) is rotatably connected to the lower end of the cutting arm (21), a pressure roller (24) is rotatably connected to the front side of the flipping bracket (22), a cutting spring (23) is fixed at the top of the flipping bracket (22) near the pressure roller (24), a purge seat (25) is rotatably connected to the rear side of the flipping bracket (22), a cutter (26) is fixed at the rear end of the purge seat (25), an air connector (27) is fixed at the top of the purge seat (25), a purge air groove (4) is opened inside the purge seat (25), and an adsorption groove (5) communicating with the purge air groove (4) is opened at the rear side of the purge seat (25); The driving mechanism (3) includes a second support rod (32), which is fixed inside the flipping bracket (22). A first support rod (31) is fixed at the top of the second support rod (32) near the purge seat (25). A rod frame (33) is fixed inside the cutting arm (21) near the flipping bracket (22). A limiting tube frame (34) is provided above the rod frame (33). A steel wire rope (35) is fixed at the lower side of the front end of the purge seat (25). The end of the steel wire rope (35) away from the purge seat (25) passes through the first support rod (31), the second support rod (32), the rod frame (33), and the limiting tube frame (34) in sequence. A pull rod (36) is fixed at the upper end of the steel wire rope (35).

2. The membrane covering device for concrete road curing according to claim 1, characterized in that: The laying mechanism (1) includes a laying frame (11), with support bolts (12) threadedly connected to both sides of the lower end of the laying frame (11). Two leveling arms (13) are fixed inside the laying frame (11), and a sliding frame (14) is slidably connected to the lower end of each leveling arm (13). The lower ends of the two sliding frames (14) are fixed to the top of the scraper plate (16), and a vibration pump (17) is fixed in the middle of the top of the scraper plate (16).

3. The membrane covering device for concrete road curing according to claim 2, characterized in that: Each of the two sliding frames (14) is fixed with a leveling spring (15) on the side away from each other. The upper end of the leveling spring (15) is fixed to the lower end of the leveling arm (13). The support bolt (12) is fixed with a bearing at one end through the laying frame (11).

4. A membrane covering device for concrete road curing according to claim 2, characterized in that: Both ends of the limiting tube frame (34) are fixed to the inner side of the laying frame (11), and a conduit for the upper end of the steel wire rope (35) is fixed in the middle position of the limiting tube frame (34).

5. A membrane covering device for concrete road curing according to claim 2, characterized in that: The upper end of the laying frame (11) is provided with an L-shaped groove at the position of the pull rod (36), and both ends of the pull rod (36) are slidably connected in the L-shaped groove.

6. A membrane covering device for concrete road curing according to claim 2, characterized in that: The cutting arm (21) is fixed to the rear side of the laying frame (11). The lower ends of the cutting arm (21) are each fixed with a horizontal shaft on the side that is close to each other. The two horizontal shafts are rotatably connected to the upper side of both ends of the blow seat (25).

7. A membrane covering device for concrete road curing according to claim 1, characterized in that: The purge seat (25) has a suction port located at the rear end of the cutter (26) below it, and the suction port is connected to the adsorption tank (5).

Citation Information

Patent Citations

  • Film covering device for concrete road maintenance

    CN223074566U