A score line heating device for easy open ends

Abstract

The utility model relates to heating device technical field discloses an easy -open cover scribing line heating device, including organism, the top fixed connection of organism has fastening mechanism, the right side fixed connection of fastening mechanism has cleaning mechanism, the cleaning mechanism includes support plate no.

Description

Technical Field

[0001] This utility model relates to the field of heating device technology, and in particular to an easy-open lid engraving heating device. Background Technology

[0002] Easy-open lids are key components on food and beverage packaging containers. The engravings on the opening part need to be treated by a specific heating process before sealing to ensure airtightness while achieving easy-open performance. This heating process has high requirements for temperature uniformity, control precision, and processing efficiency.

[0003] Current technology typically employs heating equipment for easy-open lid scribing, consisting of a frame, a conveying system, a heating module, and a cooling system. The heating module often uses induction heating or resistance heating, generating an alternating magnetic field or Joule heating through electrical energy to locally and instantaneously heat specific areas of the easy-open lid as it moves to the heating station, altering its material microstructure to achieve the preset scribing characteristics. The conveying system is responsible for sequentially transporting the workpiece through each station, while the cooling system is used to cool and shape the stamped or heated workpiece.

[0004] In existing technological practices, easy-opening workpieces are often fixed in the heating station using simple mechanical limiting or pneumatic clamping. This makes it difficult to ensure that each workpiece can be accurately and consistently positioned during high-speed transport, leading to displacement of the heating area. This directly affects the uniformity of the engraving and the yield rate. In addition, oxide scale generated during the heating process, as well as coolant splashed in the subsequent cooling stage, accumulate in the equipment working area and on the workpiece surface. This not only pollutes the processing environment, but if impurities in the coolant are not effectively separated and filtered and are directly recycled, they will clog the spray pipes and affect the cooling effect, and may even damage the workpiece surface. Therefore, an easy-opening engraving heating device is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an easy-open lid engraving heating device, which aims to improve the problem of impurity contamination in the prior art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An easy-opening, engraved, and heated device includes a body. A fastening mechanism is fixedly connected to the top of the body, and a cleaning mechanism is fixedly connected to the right side of the fastening mechanism. A conveyor belt is slidably connected inside the fastening mechanism. The cleaning mechanism includes a second support plate, a first motor fixedly connected to the right side of the second support plate, a brush fixedly connected to the drive end of the first motor, a water spray pipe installed inside the second support plate, a pipe fixedly connected to one side of the water spray pipe, a cleaning plate inside the second support plate, a filter chamber fixedly connected to the bottom of the second support plate, a baffle plate inside the filter chamber, a filter screen fixedly connected to one side of the baffle plate, and a filter assembly fixedly connected to one side of the filter chamber.

[0008] As a further description of the above technical solution:

[0009] The filter assembly includes a second motor, a first connecting column fixedly connected to the drive end of the second motor, a first connecting plate fixedly connected to one side of the first connecting column, a second connecting column rotatably connected to the bottom of the first connecting plate, a second connecting plate fixedly connected to one side of the second connecting column, a second support column rotatably connected to the top of the second connecting plate, a rotating column fixedly connected to the right side of the support column, and a second slider fixedly connected to the right side of the rotating column.

[0010] As a further description of the above technical solution:

[0011] The fastening mechanism includes a support plate, a canopy fixedly connected to the top of the support plate, a hydraulic cylinder fixedly connected to the top of the canopy, a rotating rod fixedly connected to the drive end of the hydraulic cylinder, a flat plate fixedly connected to the top of the rotating rod, multiple cylinders fixedly connected to the top of the flat plate, an arc plate fixedly connected to one side of each cylinder, a cylinder two fixedly connected to one side of the arc plate, a slider one fixedly connected to the bottom of each cylinder, a guide rail slidably connected to the bottom of each slider one, a cross plate fixedly connected to the bottom of the guide rail, a heating column fixedly connected to the top of the guide rail, and a coil movably connected to one side of the heating column.

[0012] As a further description of the above technical solution:

[0013] The bottom of the second support plate is fixedly connected to the top of the machine body, and one side of the pipe is fixedly connected to one side of the filter chamber.

[0014] As a further description of the above technical solution:

[0015] The bottom of the slider is slidably connected to the top of the cross plate, and the bottom of the cross plate is fixedly connected to the top of the ceiling.

[0016] As a further description of the above technical solution:

[0017] The scraper is installed inside the filter chamber, and the bottom of the scraper is in contact with the top of the filter screen.

[0018] As a further description of the above technical solution:

[0019] The right side of the second motor is fixedly connected to the left side of the filter chamber, and the outer wall of the second slider is slidably connected to the inner wall of the filter chamber.

[0020] As a further description of the above technical solution:

[0021] The outer wall of the rotating rod is slidably connected to the inner wall of the cross plate, and the bottom of the support plate is fixedly connected to the top of the machine body.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, a hydraulic cylinder drives a rotating rod at its lower end to move downwards. The rotating rod drives a flat plate at the top to press down synchronously. Multiple cylinders evenly distributed on the flat plate descend accordingly. The cylinders push an arc-shaped plate on one side to move. The arc-shaped plate is connected to a slider at the bottom through a cylinder. The slider slides along the trajectory defined by the guide rail to ensure stable and precise clamping. Finally, the multiple arc-shaped plates use their inner arc surfaces to form a covering positioning and clamping of the easy-open cover workpiece on the conveyor belt. After the workpiece is fixed, the heating column at the top of the guide rail is energized and works. The coil inside generates a concentrated heat field to locally and precisely heat specific engraved areas of the workpiece. The coordinated work of this fastening mechanism and the heating system effectively overcomes workpiece positioning deviations and ensures the accuracy of the heating position and the consistency of batch workpiece processing.

[0024] 2. In this utility model, with the coordinated operation of the cleaning mechanism and the filter assembly, motor one starts and drives the brush at its front end to rotate at high speed, cleaning the surface of the workpiece and the surrounding processing area passing through the cleaning station, removing impurities such as oxide scale. At the same time, the water spray pipe installed inside the support plate two is connected to the cleaning liquid or coolant through the pipe and sprays it outward to cool and rinse the workpiece. The waste liquid generated, mixed with impurities, flows into the filter chamber at its bottom. The baffle inside guides the water flow through the filter screen, and the impurities are intercepted. To prevent the filter screen from clogging, motor two of the filter assembly starts at regular intervals. Through the planar linkage mechanism composed of connecting column one, connecting plate one, connecting column two, connecting plate two, support column, rotating column and slider two, the scraper is driven to perform reciprocating scraping motion on the top of the filter screen, automatically removing the filter residue accumulated on the screen. This process realizes automatic cleaning of the processing environment and efficient filtration and recovery of coolant, significantly improving the recycling rate of coolant, ensuring the continuous and stable operation of the equipment and the cleanliness of the production environment. Attached Figure Description

[0025] Figure 1This is a three-dimensional schematic diagram of an easy-open lid engraving heating device proposed in this utility model;

[0026] Figure 2 This is a schematic diagram of the cross-shaped column structure of an easy-open lid engraving heating device proposed in this utility model;

[0027] Figure 3 This is a schematic diagram of the structure of the brush of the easy-open lid engraving heating device proposed in this utility model;

[0028] Figure 4 This is a schematic diagram of the scraper structure of an easy-open lid engraving heating device proposed in this utility model;

[0029] Figure 5 for Figure 4 Enlarged view of point A in the middle.

[0030] Legend:

[0031] 1. Machine body; 2. Fastening mechanism; 21. Support plate one; 22. Canopy; 23. Hydraulic cylinder; 24. Rotating rod; 25. Flat plate; 26. Cylinder one; 27. Arc plate; 28. Cylinder two; 29. ​​Slider one; 210. Guide rail; 211. Cross plate; 212. Heating column; 213. Coil; 3. Cleaning mechanism; 31. Support plate two; 32. Motor one; 33. Brush; 34. Water spray pipe; 35. Pipe; 36. Cleaning plate; 37. Filter chamber; 38. Baffle; 39. Filter screen; 4. Filter assembly; 41. Motor two; 42. Connecting column one; 43. Connecting plate one; 44. Connecting column two; 45. Connecting plate two; 46. Support column; 47. Rotating column; 48. Slider two; 49. Scraper; 5. Conveyor belt. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Reference Figures 1 to 3This utility model provides an embodiment of an easy-open lid scribing heating device, comprising a body 1, which provides a stable base and structural support for the entire device, ensuring the overall stability of each mechanism during operation. A fastening mechanism 2 is fixedly connected to the top of the body 1, which provides a precisely fixed working platform for the heating process. A cleaning mechanism 3 is fixedly connected to the right side of the fastening mechanism 2, which automatically cleans and dries the debris and oil stains on the surface of the workpiece after the scribing heating is completed, ensuring the cleanliness of the product. A conveyor belt 5 is slidably connected inside the fastening mechanism 2, which intermittently conveys the easy-open lid workpiece.

[0034] The cleaning mechanism 3 includes a support plate 2 31, which provides the installation foundation and structural support for the entire cleaning unit. A motor 1 32 is fixedly connected to the right side of the support plate 2 31, which provides rotational power for the cleaning action. A brush 33 is fixedly connected to the drive end of the motor 1 32, which effectively removes metal debris and contaminants generated by the engraving by brushing the easy-open cover surface at high speed. A water spray pipe 34 is installed inside the support plate 2 31, which sprays cleaning liquid or water onto the workpiece surface to enhance the cleaning effect. A pipe 35 is fixedly connected to one side of the water spray pipe 34, which continuously delivers cleaning liquid to the water spray pipe 34.

[0035] The support plate 31 has a cleaning plate 36 inside, which is used to install and fix the water spray pipe 34 and the brush 33 and to prevent the cleaning liquid from splashing. The bottom of the support plate 31 is fixedly connected to a filter chamber 37, which is used to collect and preliminarily treat the waste liquid after cleaning. The filter chamber 37 has a baffle 38 inside, which is used to slow down the flow rate of the waste liquid and promote the sedimentation of impurities. A filter screen 39 is fixedly connected to one side of the baffle 38, which is used to filter the waste liquid. A filter assembly 4 is fixedly connected to one side of the filter chamber 37, which is used to realize the recycling of water resources.

[0036] The fastening mechanism 2 includes a support plate 21, which provides an installation base. A canopy 22 is fixedly connected to the top of the support plate 21, which provides a support point for the hydraulic system and enhances the structural rigidity. A hydraulic cylinder 23 is fixedly connected to the top of the canopy 22, which provides power for the workpiece clamping device. A rotating rod 24 is fixedly connected to the drive end of the hydraulic cylinder 23, which converts the linear motion of the hydraulic cylinder 23 into the rotation or translation of the clamping mechanism. A flat plate 25 is fixedly connected to the top of the rotating rod 24, which serves as an installation platform for the clamping elements.

[0037] The top of the plate 25 is fixedly connected to multiple cylinders 26, which provide support and positioning for the arc-shaped clamping plate. An arc-shaped plate 27 is fixedly connected to one side of the cylinder 26, which clamps the easy-open cover workpiece from the side. A cylinder 28 is fixedly connected to one side of the arc-shaped plate 27, which connects the arc-shaped plate 27 to the sliding component. A slider 29 is fixedly connected to the bottom of the cylinder 28, which slides on the guide rail 210 to realize the opening and closing of the clamping mechanism. The bottom of the slider 29 is slidably connected to the guide rail 210, which provides high-precision guidance for the movement of the clamping mechanism.

[0038] A cross plate 211 is fixedly connected to the bottom of the guide rail 210. Its function is to reinforce the installation structure of the guide rail 210 and improve the overall rigidity. A heating column 212 is fixedly connected to the top of the guide rail 210. Its function is to install the heating coil 213. A coil 213 is movably connected to one side of the heating column 212. Its function is to generate a high-frequency induced current through power supply to locally and quickly heat a specific area of ​​the easy-open cover.

[0039] Reference Figure 4 and Figure 5 The filter assembly 4 includes a second motor 41, which provides driving power. The driving end of the second motor 41 is fixedly connected to a first connecting column 42, which transmits the torque of the motor. A first connecting plate 43 is fixedly connected to one side of the first connecting column 42, which connects to the next structure. A second connecting column 44 is rotatably connected to the bottom of the first connecting plate 43, which changes the angle during movement. A second connecting plate 45 is fixedly connected to one side of the second connecting column 44, which provides fixation and support. A support column 46 is rotatably connected to the top of the second connecting plate 45, which provides a fulcrum for rotation and ensures the stability of movement. A rotating column 47 is fixedly connected to the right side of the support column 46, which extends the radius and increases the range of movement. A second slider 48 is fixedly connected to the right side of the rotating column 47, which slides within the guide rail 210, converting the rotational motion into planar motion with a specific trajectory.

[0040] Reference Figures 2 to 5 The bottom of the support plate 21 is fixedly connected to the top of the body 1 by bolts. Its function is to securely install the cleaning mechanism 3 on the foundation of the body 1. One side of the pipe 35 is fixedly connected to one side of the filter chamber 37. Its function is to transport the filtered waste liquid to the filter chamber 37. The bottom of the slider 29 is slidably connected to the top of the cross plate 211. Its function is to guide the clamping mechanism to achieve precise opening and closing movements by sliding on the precision guide rail 210, so as to ensure that the easy-open cover is reliably positioned.

[0041] The bottom of the cross plate 211 is fixedly connected to the top of the canopy 22, and its function is to provide a support structure. The filter chamber 37 is equipped with a scraper 49, which is used to scrape back and forth against the surface of the filter screen 39 to automatically remove metal debris and sludge accumulated on the filter screen, prevent the filter screen from clogging and maintain filtration efficiency. The bottom of the scraper 49 is always in contact with the top of the filter screen 39, and its function is to ensure that the scraping operation can fully cover the effective area of ​​the filter screen to achieve thorough cleaning.

[0042] The right side of motor 41 is fixedly connected to the left side of filter chamber 37. Its function is to provide stable power for the reciprocating cleaning motion of scraper 49. The outer wall of slider 48 is slidably connected to the inner wall of filter chamber 37. Its function is to convert the rotational motion generated by motor 41 into the linear reciprocating motion required by scraper 49. The outer wall of rotating rod 24 is slidably connected to the inner wall of cross plate 211. Its function is to provide vertical guidance and radial support for rotating rod 24 driven by hydraulic cylinder 23. The bottom of support plate 21 is fixedly connected to the top of machine body 1. Its function is to firmly install the entire fastening mechanism 2 on the foundation of machine body 1.

[0043] Working principle: During operation, the easy-open cover workpiece is conveyed by the conveyor belt 5 to the heating station below the fastening mechanism 2. The hydraulic cylinder 23 is activated, pushing the rotating rod 24 at its drive end to move downward along the inner wall of the cross plate 211. The rotating rod 24 drives the top plate 25 to press down synchronously. Multiple cylinders 26 fixedly connected to the plate 25 descend accordingly. The cylinders 26 push the arc plate 27 on one side to move. The arc plate 27 is connected to the bottom slider 29 through the cylinder 28. The slider 29 descends smoothly under the constraint of the guide rail 210, ensuring that the arc surface on the inner side of the multiple arc plates 27 is completely in contact with the outer edge of the workpiece, thereby accurately clamping and positioning the workpiece. Subsequently, the heating column 212 fixed to the top of the guide rail 210 is energized, and the movable coil 213 inside generates a high-frequency induced magnetic field or resistance heat to quickly and evenly heat the specific engraved area of ​​the workpiece. After the heating process is completed, the hydraulic cylinder 23 rises, driving the entire clamping unit to release the workpiece, and the conveyor belt 5 then sends it away from the heating station.

[0044] When the workpiece enters the area of ​​the cleaning mechanism 3, motor 1 32 starts, driving the brush 33 at its front end to rotate at high speed, thoroughly cleaning the workpiece surface and processing area of ​​any oxide scale and other impurities that may be attached. Simultaneously, the water spray pipe 34 installed inside the support plate 2 31 connects to cleaning fluid or coolant through a pipe 35 on one side, spraying it onto the cleaning plate 36 area to fully cool and clean the workpiece. The resulting waste liquid, mixed with impurities, flows into the filter chamber 37 at the bottom of the support plate 2 31. A baffle 38 inside the filter chamber 37 guides the water flow, and impurities are effectively intercepted by the filter screen 39 to prevent excessive... When filter screen 39 becomes clogged, motor 41 of filter assembly 4 starts periodically. Motor 41 drives connecting column 42 to rotate, which in turn drives scraper 49 to reciprocate and scrape the top of filter screen 39 through a planar linkage mechanism consisting of connecting plate 43, connecting column 44, connecting plate 45, support column 46, rotating column 47, and slider 48. This automatically removes the accumulated filter residue on the screen, keeping filter screen 39 clear. The filtered clean liquid is collected and recycled to water spray pipe 34 for reuse, thus effectively maintaining the cleanliness of the working area and achieving efficient recycling of coolant resources.

[0045] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An easy-open lid engraving heating device, comprising a body (1), characterized in that: The top of the body (1) is fixedly connected to a fastening mechanism (2), the right side of the fastening mechanism (2) is fixedly connected to a cleaning mechanism (3), and the inside of the fastening mechanism (2) is slidably connected to a conveyor belt (5). The cleaning mechanism (3) includes a second support plate (31), a first motor (32) is fixedly connected to the right side of the second support plate (31), a brush (33) is fixedly connected to the drive end of the first motor (32), a water spray pipe (34) is installed inside the second support plate (31), a pipe (35) is fixedly connected to one side of the water spray pipe (34), a cleaning plate (36) is provided inside the second support plate (31), a filter chamber (37) is fixedly connected to the bottom of the second support plate (31), a baffle (38) is provided inside the filter chamber (37), a filter screen (39) is fixedly connected to one side of the baffle (38), and a filter assembly (4) is fixedly connected to one side of the filter chamber (37).

2. The easy-open lid engraving heating device according to claim 1, characterized in that: The filter assembly (4) includes a second motor (41), a first connecting column (42) is fixedly connected to the drive end of the second motor (41), a first connecting plate (43) is fixedly connected to one side of the first connecting column (42), a second connecting column (44) is rotatably connected to the bottom of the first connecting plate (43), a second connecting plate (45) is fixedly connected to one side of the second connecting column (44), a second supporting column (46) is rotatably connected to the top of the second connecting plate (45), a rotating column (47) is fixedly connected to the right side of the supporting column (46), and a second slider (48) is fixedly connected to the right side of the rotating column (47).

3. The easy-open lid engraving heating device according to claim 1, characterized in that: The fastening mechanism (2) includes a support plate (21), a canopy (22) is fixedly connected to the top of the support plate (21), a hydraulic cylinder (23) is fixedly connected to the top of the canopy (22), a rotating rod (24) is fixedly connected to the drive end of the hydraulic cylinder (23), a flat plate (25) is fixedly connected to the top of the rotating rod (24), a plurality of cylinders (26) are fixedly connected to the top of the flat plate (25), an arc plate (27) is fixedly connected to one side of the cylinders (26), a cylinder (28) is fixedly connected to one side of the arc plate (27), a slider (29) is fixedly connected to the bottom of the cylinders (28), a guide rail (210) is slidably connected to the bottom of the slider (29), a cross plate (211) is fixedly connected to the bottom of the guide rail (210), a heating column (212) is fixedly connected to the top of the guide rail (210), and a coil (213) is movably connected to one side of the heating column (212).

4. The easy-open lid engraving heating device according to claim 1, characterized in that: The bottom of the second support plate (31) is fixedly connected to the top of the body (1), and one side of the pipe (35) is fixedly connected to one side of the filter chamber (37).

5. The easy-open lid engraving heating device according to claim 3, characterized in that: The bottom of the slider (29) is slidably connected to the top of the cross plate (211), and the bottom of the cross plate (211) is fixedly connected to the top of the canopy (22).

6. The easy-open lid engraving heating device according to claim 2, characterized in that: The filter chamber (37) is provided with a scraper (49) inside, the bottom of which is in contact with the top of the filter screen (39).

7. The easy-open lid engraving heating device according to claim 2, characterized in that: The right side of the second motor (41) is fixedly connected to the left side of the filter chamber (37), and the outer wall of the second slider (48) is slidably connected to the inner wall of the filter chamber (37).

8. The easy-open lid engraving heating device according to claim 3, characterized in that: The outer wall of the rotating rod (24) is slidably connected to the inner wall of the cross plate (211), and the bottom of the support plate (21) is fixedly connected to the top of the body (1).

Images