An ultrathin wall emulsion pump

CN224778290UActive Publication Date: 2026-09-22WUXI SUNMART TECH
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202521867338.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-01
Publication Date
2026-09-22
Estimated Expiration
2035-09-01

AI Technical Summary

Technical Problem

[0002]乳液泵作为日化包装的核心功能部件,其轻量化与薄壁化已成为行业的重要发展趋势,然而壁厚的削减使得泵体机械强度显著下降,使其在面对用户非正常操作,特别是暴力按压时,显得尤为脆弱,这种瞬间的、过度的下压力极易导致泵体的腔室和活塞管发生塑性变形、开裂甚至断裂,造成产品泄漏与功能永久性失效

Benefits of technology

1.本实用新型通过在腔室底端设置旁通的泄压管,在压力瞬间过大时能够起到泄压的作用,避免暴力按压造成压力瞬时过大的问题,避免压力对薄壁的腔室和活塞管产生较大的冲击,保证薄壁乳液泵的强度和使用寿命,同时通过毛细管将泄压出的乳液排至液面以上,形成了一条独立且终端通大气的泄压通路,从物理上彻底隔绝了泄压过程中与瓶内液态环境的压力耦合,使得异常高压得以直接释放至恒定的大气压环境,绝对避免了因瓶内升压而顶开底部进液阀的风险,从而实现了泄压保护功能的绝对可靠性与有效性。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224778290U_ABST
    Figure CN224778290U_ABST
Patent Text Reader

Abstract

The utility model discloses an ultrathin wall emulsion pump relates to emulsion pump technical field, the utility model discloses a pump cover, pressure head, chamber, piston pipe and pressure relief mechanism, chamber is fixed in the bottom of pump cover, and the shaft center place of pump cover is equipped with the connecting portion, and piston pipe penetrates the connecting portion and is equipped with the seal in junction, and the piston body is equipped between piston pipe bottom end and chamber, and pressure head is fixed in the top of piston pipe, and the bottom end of chamber is equipped with the retainer. The utility model discloses bypass pressure relief pipe is arranged at the bottom end of chamber, can play the role of pressure relief when the pressure is too big momentarily, avoids the violent pressing to cause the pressure instantaneous too big to produce the greater impact to the chamber and piston pipe of thin wall, guarantees the strength and service life of thin wall emulsion pump, and simultaneously through capillary tube will the emulsion of pressure relief to be arranged above liquid level, forms a independent and terminal atmospheric pressure relief passage, realizes the absolute reliability and effectiveness of pressure relief protection function.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of emulsion pump technology, and in particular relates to an ultra-thin wall emulsion pump. Background Technology

[0002] As a core functional component of daily chemical packaging, the lightweighting and thinning of emulsion pumps have become an important development trend in the industry. However, the reduction in wall thickness has significantly reduced the mechanical strength of the pump body, making it particularly vulnerable to abnormal user operation, especially violent pressing. This instantaneous and excessive downward pressure can easily cause plastic deformation, cracking, or even breakage of the pump body's chamber and piston tube, resulting in product leakage and permanent functional failure.

[0003] Therefore, designing an emulsion pump with ultra-thin walls that can withstand violent pressing is a problem that needs to be solved by those working in this field. Summary of the Invention

[0004] The purpose of this invention is to provide an ultra-thin-walled emulsion pump. By setting a bypass pressure relief pipe at the bottom of the chamber, it can relieve pressure when the pressure is too high instantaneously, avoiding the impact of violent pressing on the thin-walled chamber and piston tube caused by the sudden increase in pressure. This ensures the strength and service life of the thin-walled emulsion pump. At the same time, the pressure-relieved emulsion is discharged above the liquid surface through the capillary tube, forming an independent pressure relief path that is open to the atmosphere at the end, thus achieving absolute reliability and effectiveness of the pressure relief protection function.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model relates to an ultra-thin-walled emulsion pump, comprising a pump cover, a pressure head, a chamber, a piston tube, and a pressure relief mechanism. The chamber is fixed to the bottom of the pump cover. A connecting part is provided at the center of the pump cover. The piston tube passes through the connecting part and the connecting part is sealed. A piston body is provided between the bottom end of the piston tube and the chamber. The pressure head is fixed to the top end of the piston tube. A retainer is provided at the bottom end of the chamber. A suction port is fixed at the bottom end of the chamber. A lower ball bearing is provided between the suction port and the retainer. A main spring is provided between the retainer and the bottom end of the piston tube. An outer guide sleeve is fixed at the top edge of the pump cover, and an inner guide sleeve is fixed at the bottom edge of the pressure head. The bottom end of the inner guide sleeve is concentrically set inside the upper part of the outer guide sleeve and is slidably connected to the outer guide sleeve. Both the piston tube and the chamber are thin-walled tube structures, and the piston tube has an enlarged diameter end at both the bottom and top. The pressure relief mechanism includes a pressure relief tube and a capillary tube. The pressure relief tube includes a large-diameter section and a small-diameter section, and a tapered transition section is formed between the large-diameter section and the small-diameter section. The end of the small-diameter section of the pressure relief tube is connected to the circumferential side of the bottom end of the chamber. The connection point between the pressure relief tube and the chamber is located outside the retainer. The pressure relief tube is inclined downward and connected to the outside of the chamber. One end of the capillary is fixed to the end of the large-diameter section via a connecting plug. A side ball is provided in the transition section, and a secondary spring is fixed between the side ball and the connecting plug. The end of the capillary tube furthest from the pressure relief pipe is fixed to the top of the pump cover via a connecting seat.

[0006] Furthermore, the piston tube has a tapered reinforcing section at its inner top, and an upper ball bearing is provided inside the reinforcing section.

[0007] Furthermore, the pressure head is provided with a liquid outlet pipe on its peripheral side, and the pressure head is provided with a connector end that connects the liquid outlet pipe and the piston pipe.

[0008] Furthermore, the circumferential side of the connector end is provided with an external thread, and an internal threaded sleeve that mates with the thread of the connector end is fixed at the top center of the pump cover.

[0009] Furthermore, the capillary tips are distributed upwards, and a 2-4mm gap is formed between the capillary tips and the pump cover.

[0010] Furthermore, the capillary tube is a rigid plastic tube.

[0011] This utility model has the following beneficial effects: 1. This utility model, by setting a bypass pressure relief pipe at the bottom of the chamber, can relieve pressure when the pressure is too high instantaneously, avoiding the problem of excessive pressure caused by violent pressing, and preventing the pressure from causing a large impact on the thin-walled chamber and piston tube, thus ensuring the strength and service life of the thin-walled emulsion pump. At the same time, the pressure-relieved emulsion is discharged above the liquid surface through the capillary tube, forming an independent pressure relief path that is open to the atmosphere at the end. This physically isolates the pressure coupling with the liquid environment inside the bottle during the pressure relief process, allowing abnormal high pressure to be directly released to the constant atmospheric pressure environment. This absolutely avoids the risk of the bottom inlet valve being opened due to pressure rise inside the bottle, thus achieving absolute reliability and effectiveness of the pressure relief protection function.

[0012] 2. This utility model, through the design of the inner and outer guide sleeves, can guide the pressure head in the vertical direction, ensuring that the pressure head can move straight up and down, resisting the circumferential force on the piston tube when the pressure is tilted, ensuring the performance of the piston tube, and improving its strength and service life.

[0013] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of an ultra-thin-walled emulsion pump according to the present invention; The attached diagram lists the components represented by each number as follows: 1-Pump cover, 2-Pressure head, 3-Cavity, 4-Piston tube, 5-Main spring, 6-Relief pipe, 7-Capillary tube, 101-Connecting part, 102-Outer guide sleeve, 103-Internal threaded sleeve, 201-Inner guide sleeve, 202-Discharge pipe, 203-Connector end, 301-Retainer, 302-Suction tube interface, 303-Lower ball, 401-Piston body, 402-Expanded diameter end, 403-Reinforcing part, 404-Upper ball, 601-Large diameter section, 602-Small diameter section, 603-Transition section, 701-Connecting plug, 702-Side ball, 703-Secondary spring, 704-Connecting seat. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1 As shown, this utility model is an ultra-thin wall emulsion pump, including a pump cover 1, a pressure head 2, a chamber 3, a piston tube 4, and a pressure relief mechanism. The chamber 3 is fixed inside the bottom of the pump cover 1. A connecting part 101 is provided at the axial center of the pump cover 1. The piston tube 4 passes through the connecting part 101 and the connection is sealed. A piston body 401 is provided between the bottom end of the piston tube 4 and the chamber 3. The pressure head 2 is fixed to the top end of the piston tube 4. A retainer 301 is provided at the bottom end of the chamber 3. A suction port 302 is fixed at the bottom end of the chamber 3. A lower ball bearing 303 is provided between the suction port 302 and the retainer 301. A main spring 5 is provided between the retainer 301 and the bottom end of the piston tube 4. An outer guide sleeve 102 is fixed at the top edge of the pump cover 1, and an inner guide sleeve 201 is fixed at the bottom edge of the pressure head 2. The bottom end of the inner guide sleeve 201 is concentrically set inside the upper part of the outer guide sleeve 102 and is slidably connected to the outer guide sleeve 102. Both piston tube 4 and chamber 3 are thin-walled tube structures, and piston tube 4 has an enlarged diameter end 402 at both the bottom and top. The pressure relief mechanism includes a pressure relief pipe 6 and a capillary tube 7. The pressure relief pipe 6 includes a large-diameter section 601 and a small-diameter section 602. A tapered transition section 603 is formed between the large-diameter section 601 and the small-diameter section 602. The end of the small-diameter section 602 of the pressure relief pipe 6 is connected to the bottom peripheral side of the chamber 3. The connection point between the pressure relief pipe 6 and the chamber 3 is located outside the retainer 301. The pressure relief pipe 6 is connected to the outside of the chamber 3 at an angle downwards. One end of the capillary tube 7 is fixed to the end of the large-diameter section 601 via a connecting plug 701. A side ball 702 is provided in the transition section 603, and a secondary spring 703 is fixed between the side ball 702 and the connecting plug 701. The end of the capillary tube 7 away from the pressure relief pipe 6 is fixed to the top of the pump cover 1 via the connecting seat 704.

[0018] Among them, such as Figure 1 As shown, the piston tube 4 has a tapered reinforcing section 403 at its inner top end, and an upper ball bearing 404 is provided inside the reinforcing section 403.

[0019] Among them, such as Figure 1 As shown, the pressure head 2 has a liquid outlet pipe 202 on its circumference side, and the pressure head 2 has a connector end 203 inside that connects the liquid outlet pipe 202 and the piston pipe 4.

[0020] Among them, such as Figure 1 As shown, the circumferential side of the connector end 203 is provided with external threads, and the top shaft of the pump cover 1 is fixed with an internal threaded sleeve 103 that is threaded with the connector end 203.

[0021] Among them, the capillary tubes 7 are distributed with their tops facing upwards, and a gap of 2-4mm is formed between the tops of the capillary tubes 7 and the pump cover 1.

[0022] Among them, capillary tube 7 is a rigid plastic tube.

[0023] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0024] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An ultra-thin wall emulsion pump, comprising a pump cover (1), a pressure head (2), a chamber (3), and a piston tube (4), wherein the chamber (3) is fixed to the bottom of the pump cover (1), a connecting part (101) is provided at the axial center of the pump cover (1), the piston tube (4) passes through the connecting part (101) and the connecting part is sealed, a piston body (401) is provided between the bottom end of the piston tube (4) and the chamber (3), the pressure head (2) is fixed to the top end of the piston tube (4), a retainer (301) is provided at the bottom end of the chamber (3), a suction port (302) is fixed at the bottom end of the chamber (3), a lower ball bearing (303) is provided between the suction port (302) and the retainer (301), and a main spring (5) is provided between the retainer (301) and the bottom end of the piston tube (4), characterized in that: It also includes a pressure relief mechanism; An outer guide sleeve (102) is fixed at the top edge of the pump cover (1), and an inner guide sleeve (201) is fixed at the bottom edge of the pressure head (2). The bottom end of the inner guide sleeve (201) is concentrically arranged inside the upper part of the outer guide sleeve (102) and is slidably connected to the outer guide sleeve (102). Both the piston tube (4) and the chamber (3) are thin-walled tube structures, and the piston tube (4) is provided with an enlarged diameter end (402) at both the bottom and top. The pressure relief mechanism includes a pressure relief tube (6) and a capillary tube (7). The pressure relief tube (6) includes a large-diameter section (601) and a small-diameter section (602). A tapered transition section (603) is formed between the large-diameter section (601) and the small-diameter section (602). The end of the small-diameter section (602) of the pressure relief tube (6) is connected to the bottom peripheral side of the chamber (3). The connection point between the pressure relief tube (6) and the chamber (3) is located outside the retainer (301). The pressure relief tube (6) is inclined downward and connected to the outside of the chamber (3). One end of the capillary tube (7) is fixed to the end of the large-diameter section (601) via a connecting plug (701). A side ball (702) is provided in the transition section (603), and a secondary spring (703) is fixed between the side ball (702) and the connecting plug (701). The capillary tube (7) is fixed to the top of the pump cover (1) at the end away from the pressure relief tube (6) via a connecting seat (704).

2. The ultra-thin-walled emulsion pump according to claim 1, characterized in that, The piston tube (4) has a tapered reinforcing part (403) at the top end, and an upper ball bearing (404) is provided inside the reinforcing part (403).

3. The ultra-thin-walled emulsion pump according to claim 1, characterized in that, The pressure head (2) has a liquid outlet pipe (202) on its circumferential side, and the pressure head (2) has a connector end (203) inside that connects the liquid outlet pipe (202) and the piston pipe (4).

4. The ultra-thin-walled emulsion pump according to claim 3, characterized in that, The connector end (203) has an external thread on its circumferential side, and the pump cover (1) has an internal thread sleeve (103) fixed at the top shaft center that is threaded to the connector end (203).

5. The ultra-thin-walled emulsion pump according to claim 1, characterized in that, The capillary tubes (7) are distributed with their top ends facing upwards, and a gap of 2-4 mm is formed between the top end of the capillary tubes (7) and the pump cover (1).

6. The ultra-thin-walled emulsion pump according to claim 1, characterized in that, The capillary tube (7) is a rigid plastic tube.