CALCIUM SULFATE SUSPENSIONS INCLUDING CATIONIC STARCH, METHODS OF USING THEM, AND ARTICLES MADE THEREOF

MX435446BActive Publication Date: 2026-06-12TATE & LYLE INGREDIENTS AMERICAS INC
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Patent Information

Authority / Receiving Office
MX · MX
Patent Type
Patents
Current Assignee / Owner
TATE & LYLE INGREDIENTS AMERICAS INC
Filing Date
2021-11-29
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

Conventional gypsum boards are dense, limiting transportation by weight rather than volume, and lighter alternatives often compromise compressive strength and nail pull resistance.

Method used

Incorporation of cationic starch with specific nitrogen content and viscosity into calcium sulfate suspensions to enhance the strength of gypsum materials, allowing for lower density boards with improved wet and dry compressive strength.

Benefits of technology

The use of cationic starch results in gypsum boards with increased compressive strength and nail pull resistance, enabling lighter weight panels with equivalent or better performance compared to conventional formulations.

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Abstract

This disclosure relates more particularly to calcium sulfate-based suspensions useful, for example, for making gypsum boards for building construction, as well as methods for using them, for example, for making gypsum boards; in one aspect, this disclosure provides a calcium sulfate suspension composition comprising calcium sulfate basically present in the form of one or more hydrates, the calcium sulfate being present in an amount in the range of 70-99.8% w / w on a dry basis, calculated as stucco; and a cationic starch present in an amount of 0.10-10% w / w of the amount of calcium sulfate as stucco on a dry basis, the cationic starch being substituted by amine and / or ammonium groups and having a %N value in the range of 0.10% pa 2% w / w, and an RVA viscosity value of at least 100 cP at 65 °C and 16% w / w; and water, in a sufficient quantity to form a suspension; the disclosure further provides gypsum-based materials useful as building materials, for example, for use as building boards in the construction of building walls and ceilings.
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