Flexible highly-smart defect detection apparatus and control method
Through flexible and intelligent detection equipment and AI models, the problem of traditional artificial visual inspection is solved, and efficient and accurate detection of gamepad defects is achieved.
Patent Information
- Application Number
- PCT/CN2024/131987
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-01-19
- Filing Date
- 2024-11-14
- Publication Date
- 2025-07-24
AI Technical Summary
Traditional manual visual inspection game controller defect detection has problems such as long time, visual fatigue of the detector, and high misjudgment rate, resulting in low detection accuracy.
Using flexible and intelligent detection equipment, rotary fixtures, six-axis robots, flip modules and image processing systems, combined with AI integrated training defect models, we realize all-round photo detection and automatic flip, and use AI models to identify product defects.
It realizes efficient and accurate defect detection, reduces the rate of misjudgment and improves detection accuracy.
Smart Images

Figure CN2024131987_24072025_PF_FP_ABST
Abstract
Description
Flexible and highly intelligent defect detection equipment and control method
[0001] This application claims priority to the Chinese patent application filed with the China Patent Office on January 19, 2024, with application number 202410078785.8, the entire contents of which are incorporated by reference into this application. Technical Field
[0002] The present application relates to the technical field of defect detection equipment, for example, to flexible and highly intelligent defect detection equipment and control methods. Background Art
[0003] During the manufacturing process of game controllers, the outer shells of both the game controllers and the accompanying rectangular accessories need to be inspected for defects. Traditionally, defect inspection involves placing the product on an assembly line and having four to six inspectors perform manual visual inspections on-site, with each inspector performing different inspections on different parts of the game controller and its accessories. Manual visual inspections are time-consuming, and because inspectors must perform defect inspections in brightly lit areas for extended periods, they can easily become visually fatigued. This leads to a high rate of missed or false positives, resulting in low accuracy in defect detection.
[0004] Summary of the Invention
[0005] This application provides flexible and highly intelligent defect detection equipment and control methods.
[0006] According to a first aspect of the present application, a flexible and highly intelligent defect detection device is provided, comprising:
[0007] Multiple rotating jigs, each of which is provided with a clamping assembly configured to clamp a product, the rotating jig being configured to drive the clamping assembly to rotate to adjust the angle of the product; the rotating jig being movable in a horizontal direction;
[0008] The detection module includes a six-axis manipulator, a detection camera and a lighting lamp provided on the six-axis manipulator, wherein the six-axis manipulator is configured to adjust the detection angle of the detection camera, and the lighting lamp is configured to illuminate the product;
[0009] The rotating fixture cooperates with the six-axis manipulator to enable the inspection camera to perform all-round photo inspection on the product;
[0010] A plurality of flip modules corresponding to the plurality of rotating jigs, each flip module being configured to flip the product after the corresponding inspection module has inspected one side of the product so that the corresponding inspection module can inspect the other side of the product;
[0011] An image processing system is connected to the inspection camera and is configured to obtain an inspection image from the inspection camera and segment the inspection image, and use an artificial intelligence (AI) integrated training defect model to perform model inference and region restriction on the segmented inspection image to identify product defects, wherein the AI integrated training defect model is obtained by learning defect feature training.
[0012] In one embodiment, the rotating fixture includes:
[0013] A first rotating assembly includes a first rotating platform rotatable along a first axis and a first motor configured to drive the first rotating platform;
[0014] The second rotating assembly includes a second rotating platform that is arranged on the first rotating platform and can rotate along a second axis and a second motor that is arranged to drive the second rotating platform. The clamping assembly is arranged on the second rotating platform.
[0015] In one embodiment, the first axis is a horizontal axis, and the second axis is perpendicular to the first rotating platform.
[0016] In one embodiment, the rotating fixture further comprises:
[0017] A first moving assembly, configured to drive the first rotating assembly and the product to move along a first horizontal direction;
[0018] The flexible and highly intelligent defect detection equipment is configured to load products when the rotating jig moves to a first position along the first horizontal direction, detect product defects when the rotating jig moves to a second position along the first horizontal direction, and flip products when the rotating jig moves to a third position along the first horizontal direction.
[0019] In one embodiment, the flip module includes:
[0020] a flipping jaw configured to grip the product and flip it;
[0021] A second moving assembly is configured to drive the flip clamp to move back and forth in a vertical direction;
[0022] a third moving assembly, configured to drive the second moving assembly and the flip clamp to move along a second horizontal direction, the second horizontal direction being perpendicular to the first horizontal direction;
[0023] When the rotating jig moves along the first horizontal direction to a third position where the position of the product and the position of the flip clamp are on a vertical plane parallel to the second horizontal direction, the third moving component is configured to drive the flip clamp to move along the second horizontal direction until the position of the flip clamp and the position of the product are on the same vertical line, and the second moving component is configured to drive the flip clamp to move along the vertical direction until the position of the flip clamp and the position of the product are on the same horizontal line so that the flip clamp clamps the product.
[0024] In one embodiment, the flexible and highly intelligent defect detection device further includes:
[0025] A plurality of detection sensors are corresponding to the plurality of rotating jigs one by one, are arranged at the product loading position, and are configured to detect whether there is a product on the clamping assembly of the rotating jig.
[0026] In one embodiment, the flexible and highly intelligent defect detection device further includes:
[0027] The loading module is provided with a loading robot, which is arranged at the product loading position and is configured to automatically load the product when the product moves to the first position along the first horizontal direction.
[0028] According to a second aspect of the present application, a control method for a flexible and highly intelligent defect detection device is provided, comprising:
[0029] After the product is loaded, the rotating fixture is controlled to move from the first position to the second position;
[0030] Controlling the rotating fixture to adjust the angle of the product;
[0031] Control the six-axis manipulator of the inspection module to adjust the angle of the inspection camera and control the inspection camera to take pictures of one side of the product for inspection;
[0032] Controlling the image processing system to acquire the inspection image from the inspection camera and segmenting the inspection image, using AI integrated training defect model to learn defect features, and identifying defects on one side of the product through model reasoning and area restriction;
[0033] After one side of the product is inspected, the flip module is controlled to flip the product;
[0034] After the product is flipped, the flipping jig, the detection module and the image processing system are controlled to detect defects on the other side of the product to identify defects;
[0035] After the inspection of the other side of the product is completed, the rotating fixture is controlled to move from the second position to the first position to replace the product.
[0036] In one embodiment, controlling the rotating fixture to adjust the angle of the product includes:
[0037] Controlling the first rotating assembly of the rotating fixture to drive the product to rotate along the first axis;
[0038] The second rotating assembly of the rotating fixture is controlled to drive the product to rotate along the second axis.
[0039] In one embodiment, after the one side of the product is inspected, controlling the flip module to flip the product includes:
[0040] Controlling the rotating fixture to move from the second position to the third position along the first horizontal direction so that the position of the product and the position of the flipping clamp of the flipping module are on a vertical plane parallel to the second horizontal direction;
[0041] Controlling the third moving assembly of the flip module to drive the flip clamp to move along the second horizontal direction toward the product until the position of the flip clamp is on the same vertical line as the position of the product;
[0042] Controlling the second moving assembly of the flip module to drive the flip clamp to move downward in the vertical direction until the position of the flip clamp is on the same horizontal line as the position of the product;
[0043] Controlling the flipping clamp to clamp the product and controlling the second moving assembly to drive the flipping clamp to move upward in the vertical direction;
[0044] Controlling the flipping claw to flip the product and controlling the second moving assembly to drive the flipping claw to move downward in a vertical direction to place the product on the clamping assembly of the flipping jig;
[0045] The flip module is controlled to drive the flip clamp to move to an initial position and the rotating fixture is controlled to move along a first horizontal direction to a second position. BRIEF DESCRIPTION OF THE DRAWINGS
[0046] FIG1 is a schematic structural diagram of a flexible and highly intelligent defect detection device provided in one embodiment of the present application;
[0047] FIG2 is a schematic structural diagram of a rotating fixture and a flip module of a flexible and highly intelligent defect detection device provided in one embodiment of the present application;
[0048] FIG3 is a schematic structural diagram of a rotating fixture of a flexible and highly intelligent defect detection device provided by one embodiment of the present application;
[0049] FIG4 is a schematic structural diagram of a clamping assembly of a flexible and highly intelligent defect detection device provided in one embodiment of the present application;
[0050] FIG5 is a schematic structural diagram of a flip module of a flexible and highly intelligent defect detection device provided in one embodiment of the present application;
[0051] FIG6 is a schematic flow chart of a control method for a flexible and highly intelligent defect detection device provided by one embodiment of the present application;
[0052] FIG7 is a schematic flow chart of step S20 in FIG6 ;
[0053] FIG8 is a schematic flow chart of step S50 in FIG6 .
[0054] In the figure: 1. Rotating fixture; 11. Clamping assembly; 111. Supporting limit plate; 112. U-shaped limit rod; 113. Loading plate; 12. First rotating assembly; 121. First rotating platform; 122. First motor; 123. Support plate; 13. Second rotating assembly; 131. Second rotating platform; 132. Second motor; 14. First moving assembly; 141. Guide rail; 142. Slide; 2. Detection module; 21. Six-axis manipulator; 22. Detection camera; 23. Lighting lamp; 3. Flipping module; 31. Flipping clamp; 32. Second moving assembly; 321. Fixed frame; 322. Second cylinder; 33. Third moving assembly; 331. Support frame; 332. First cylinder; 4. Detection sensor; 5. Image processing system. DETAILED DESCRIPTION
[0055] In the description of this application, terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" indicate positions or locations based on those shown in the accompanying drawings. These terms are used solely to facilitate the description of this application and to simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only.
[0056] In the description of this application, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. For ordinary technicians in this field, the meaning of the above terms in this application can be understood according to the circumstances. In addition, the technical features involved in the different embodiments of the present application described below can be combined with each other as long as they do not conflict with each other.
[0057] Referring to Figure 1, the flexible, highly intelligent defect detection equipment shown in one embodiment of the present application includes multiple rotating jigs 1, an inspection module 2, multiple flip modules 3, and an image processing system 5. The rotating jig 1 is provided with a clamping assembly 11 configured to clamp a product. The rotating jig 1 is configured to drive the clamping assembly 11 to rotate to adjust the angle of the product. The rotating jig 1 can move horizontally. The inspection module 2 includes a six-axis manipulator 21, an inspection camera 22 and a lighting lamp 23 provided on the six-axis manipulator 21. The six-axis manipulator 21 is configured to adjust the inspection angle of the inspection camera 22, and the lighting lamp 23 is configured to illuminate the product. The rotating jig 1 cooperates with the six-axis manipulator 21 to enable the inspection camera 22 to perform all-round photo inspection of the product. The multiple flip modules 3 correspond one-to-one with the multiple rotating jigs 1. The flip module 3 is configured to flip the product after the corresponding inspection module 2 completes inspection of one side of the product so that the corresponding inspection module 2 can inspect the other side of the product. The image processing system 5 is connected to the inspection camera 22 and is configured to acquire and segment the inspection image from the inspection camera 22. The system then uses an AI-integrated defect model to perform model inference and regional restriction on the segmented inspection image to identify product defects. The AI-integrated defect model is trained by learning defect features. The image processing system 5 and the inspection camera 22 can be connected by wire or wirelessly. FIG1 illustrates the image processing system 5 for exemplary purposes only.
[0058] According to the solution of the embodiment of the present application, since the present application detects curved game controllers and their rectangular accessories, when inspecting the product, in order to ensure that each part of the product can be illuminated and photographed, the present application uses multiple rotating fixtures 1 in conjunction with a six-axis manipulator 21 to enable the inspection camera 22 to perform all-round photographic inspections on multiple products at one time. At the same time, the rotating fixture 1 is combined with the flip module 3 to automatically flip the product so that both sides of the product can be inspected in place. In addition, the image processing system 5 of the present application can obtain the inspection image of the inspection camera 22 and segment the inspection image, and use the AI integrated training defect model to perform model reasoning and regional restriction on the segmented inspection image to identify product defects. It has many types of inspections for product defect detection and high inspection accuracy.
[0059] The following examples are used to illustrate:
[0060] In this embodiment, there are two rotating jigs 1, and the corresponding number of flip modules 3 is also two. Referring to Figures 2 and 3, the rotating jig 1 includes a first rotating assembly 12, a second rotating assembly 13, and a first moving assembly 14. The first moving assembly 14 includes a guide rail 141 arranged along a first horizontal direction and a slide 142 mounted on the guide rail 141 for controlled movement. The slide 142 can be driven by a linear motor or a servo motor in conjunction with a lead screw. The first rotating assembly 12 includes a first rotating platform 121 that can rotate along a first axis, a first motor 122 configured to drive the first rotating platform 121, and two support plates 123. The two support plates 123 are mounted on the slide 142, with the first rotating platform 121 rotatably disposed between the two support plates 123. The first motor 122 is mounted on one of the support plates 123, and its motor shaft passes through the support plate 123 to connect to the first rotating platform 121. The second rotating assembly 13 includes a second rotating platform 131 disposed on the first rotating platform 121 and rotatable along a second axis, and a second motor 132 configured to drive the second rotating platform 131. The clamping assembly 11 is disposed on the second rotating platform 131, so that the first moving assembly 14 can drive the product to move along the first horizontal direction.
[0061] Please refer to Figures 3 and 4. The clamping assembly 11 includes a plurality of supporting and limiting plates 111 spaced apart along the second horizontal direction, two U-shaped limiting rods 112 respectively arranged on both sides of the supporting and limiting plates 111, and a supporting plate 113 arranged on the second rotating platform 131. The supporting and limiting plates 111 and the U-shaped limiting rods 112 are both arranged on the supporting plate 113. The supporting and limiting plates 111 and the U-shaped limiting rods 112 cooperate to support and clamp the rectangular accessories of the game controller to fix the game controller.
[0062] The first axis is horizontal, and the second axis is perpendicular to the first rotating platform 121. In this embodiment, the first axis is in the first horizontal direction. That is, the first rotating platform 121 drives the product to rotate along the first horizontal direction, while the second rotating platform 131 drives the product to rotate along the second axis perpendicular to the first rotating platform 121. The first rotating assembly 12 and the second rotating assembly 13 enable the product to be adjusted in angle, facilitating comprehensive photo inspection of the product with the inspection camera 22.
[0063] The flexible and highly intelligent defect detection equipment is configured to load products when the rotating jig 1 moves to a first position along a first horizontal direction, detect product defects when the rotating jig 1 moves to a second position along the first horizontal direction, and flip products when the rotating jig 1 moves to a third position along the first horizontal direction.
[0064] Referring to Figures 2 and 5 , the flip module 3 includes a flip clamp 31, a second movable assembly 32, and a third movable assembly 33. The third movable assembly 33 includes a support frame 331 and a first cylinder 332 disposed on the support frame 331 along a second horizontal direction. The second movable assembly 32 includes a fixed frame 321 and a second cylinder 322 disposed along a vertical direction. The fixed frame 321 is disposed at the movable end of the first cylinder 332. The flip clamp 31 is disposed at the movable end of the second cylinder 322 and is rotatable along a second horizontal direction, configured to clamp and flip the product. The second movable assembly 32 is configured to drive the flip clamp 31 to move in the vertical direction, and the third movable assembly 33 is configured to drive the second movable assembly 32 and the flip clamp 31 to move in a second horizontal direction. The second horizontal direction is perpendicular to the first horizontal direction.
[0065] When the rotating jig 1 moves along the first horizontal direction to a third position where the product's position and the flipping jaw 31 are aligned on a vertical plane parallel to the second horizontal direction, the third moving assembly 33 drives the flipping jaw 31 to move along the second horizontal direction until the flipping jaw 31 and the product's position are aligned on the same vertical line. The second moving assembly 32 drives the flipping jaw 31 to move along the vertical direction until the flipping jaw 31 and the product's position are aligned on the same horizontal line. This arrangement allows the flipping jaw 31 to align with the product (i.e., the game controller accessory) and smoothly grip the metal parts on both sides of the game controller accessory to facilitate subsequent flipping of the product.
[0066] Please refer to Figure 1. The flexible and highly intelligent defect detection equipment also includes a plurality of detection sensors 4 and a feeding module. The plurality of detection sensors 4 correspond one-to-one to the plurality of rotating jigs 1, are arranged at the product feeding location, and are configured to detect whether there are products on the clamping assembly 11 of the rotating jig 1. In this embodiment, there are two corresponding detection sensors 4, and the detection sensors 4 are diffuse reflection photoelectric sensors. When the detection sensor 4 detects that there is a product on the clamping assembly 11 when the product is being fed, the control system continues to perform subsequent detection and flipping steps; when the detection sensor 4 detects that there is no product on the clamping assembly 11 when the product is being fed, an alarm is issued. The feeding module is provided with a feeding robot and a material table, which are arranged at the product feeding location and are configured to automatically feed the product when the product moves to the first position along the first horizontal direction.
[0067] Referring to FIG. 6 , an embodiment of the present application provides a control method for a flexible and highly intelligent defect detection device, including the following steps:
[0068] Step S10: After the product is loaded, the rotating fixture 1 is controlled to move from the first position to the second position.
[0069] Step S20: Control the rotating fixture 1 to adjust the angle of the product.
[0070] Step S30: Control the six-axis manipulator 21 of the inspection module 2 to adjust the angle of the inspection camera 22 and control the inspection camera 22 to take photos of one side of the product for inspection.
[0071] Step S40: Control the image processing system 5 to obtain the detection image of the detection camera 22 and segment the detection image, use AI integrated training defect model to learn defect features, and identify defects on one side of the product through model reasoning and area restriction.
[0072] Step S50: After one side of the product is inspected, the flip module 3 is controlled to flip the product.
[0073] Step S60: After the product is flipped, repeat steps S20 to S40 to perform defect detection on the other side of the product to identify defects.
[0074] Step S70: After the inspection of the other side of the product is completed, the rotating fixture 1 is controlled to move from the second position to the first position to replace the product.
[0075] In step S10 and step S70 , product loading and replacement can be performed by a loading module or manually.
[0076] Referring to FIG. 7 , step S20 includes the following steps:
[0077] Step S201: Control the first rotating assembly 12 of the rotating fixture 1 to drive the product to rotate along the first axis.
[0078] Step S202: Control the second rotating assembly 13 of the rotating fixture 1 to drive the product to rotate along the second axis.
[0079] Referring to FIG. 8 , step S50 includes the following steps:
[0080] Step S501 : controlling the rotating fixture 1 to move from the second position to the third position along the first horizontal direction so that the position of the product and the position of the flipping jaw 31 of the flipping module 3 are on a vertical plane parallel to the second horizontal direction.
[0081] Step S502 : Control the third moving assembly 33 of the flip module 3 to drive the flip clamp 31 to move along the second horizontal direction toward the product until the flip clamp 31 and the product are on the same vertical line.
[0082] Step S503: Control the second moving assembly 32 of the flip module 3 to drive the flip clamp 31 to move downward in the vertical direction until the position of the flip clamp 31 and the position of the product are on the same horizontal line.
[0083] Step S504: Control the flipping clamp 31 to clamp the product and control the second moving assembly 32 to drive the flipping clamp 31 to move upward in the vertical direction.
[0084] Step S505: Control the flipping jaw 31 to flip the product and control the second moving assembly 32 to drive the flipping jaw 31 to move downward in the vertical direction to place the product on the clamping assembly 11 of the flipping jig.
[0085] Step S506 : Control the flip module 3 to drive the flip jaw 31 to move to the initial position and control the rotating fixture 1 to move along the first horizontal direction to the second position.
[0086] Before step S501 , the rotating fixture 1 needs to be controlled to return to the normal position so that the subsequent flipping step can be performed smoothly.
[0087] In step S504 and step S505 , since the flipping jaw 31 will be blocked by the clamping assembly 11 after clamping the product, the flipping jaw 31 needs to be moved upward to complete the flipping and then placed back on the clamping assembly 11 .
[0088] The multiple technical features of the above embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the multiple technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
Claims
1. Flexible high-intelligence defect detection device, including: Multiple rotary jigs (1), each rotary jig (1) is provided with a clamping component (11) configured to clamp the product, and the rotary jig (1) is configured to drive the clamping component (11) to rotate to adjust the angle of the product; the rotary jig (1) can move along the horizontal direction; Detection module (2), including a six-axis manipulator (21), a detection camera (22) and a lighting lamp (23) arranged on the six-axis manipulator (21), the six-axis manipulator (21) is configured to adjust the detection angle of the detection camera (22), and the lighting lamp (23) is configured to illuminate the product; The rotary jig (1) cooperates with the six-axis manipulator (21) to enable the detection camera (22) to perform omnidirectional photographing and detection on the product; Multiple flipping modules (3), corresponding to the multiple rotary jigs (1) one by one, each flipping module (3) is configured to flip the product after the corresponding detection module (2) finishes detecting one side of the product so that the corresponding detection module (2) can detect the other side of the product; Image processing system (5), connected to the detection camera (22), configured to obtain the detection image of the detection camera (22) and segment the detection image, and use the artificial intelligence AI integrated training defect model to perform model inference and region restriction on the segmented detection image to identify the defects of the product. Among them, the AI integrated training defect model is obtained by learning defect features.
2. The flexible high-intelligence defect detection device according to claim 1, wherein, The rotary jig (1) includes: The first rotation component (12), including a first rotation platform (121) that can rotate along the first axis and a first motor (122) configured to drive the first rotation platform (121); The second rotation component (13), including a second rotation platform (131) arranged on the first rotation platform (121) and capable of rotating along the second axis and a second motor (132) configured to drive the second rotation platform (131), and the clamping component (11) is arranged on the second rotation platform (131).
3. The flexible high-intelligence defect detection device according to claim 2, wherein, The first axis is a horizontal axis, and the second axis is perpendicular to the first rotation platform (121).
4. The flexible high-intelligence defect detection device according to claim 2, wherein, The rotary jig (1) further includes: The first moving component (14), configured to drive the first rotation component (12) and the product to move along the first horizontal direction; The flexible high-intelligence defect detection device is configured to perform product loading when the rotary jig (1) moves along the first horizontal direction to the first position, perform product defect detection when the rotary jig (1) moves along the first horizontal direction to the second position, and perform product flipping when the rotary jig (1) moves along the first horizontal direction to the third position.
5. The flexible high-intelligence defect detection device according to claim 4, wherein, The flipping module (3) includes: Flipping jaws (31), configured to clamp the product and flip the product; The second moving component (32), configured to drive the flipping jaws (31) to move along the vertical direction; The third moving component (33) is configured to drive the second moving component (32) and the flipping gripper (31) to move along a second horizontal direction, which is perpendicular to the first horizontal direction; When the rotary jig (1) moves along the first horizontal direction to the third position where the position of the product and the position of the flipping gripper (31) are in a vertical plane parallel to the second horizontal direction, the third moving component (33) is configured to drive the flipping gripper (31) to move along the second horizontal direction until the position of the flipping gripper (31) and the position of the product are on the same vertical line, and the second moving component (32) is configured to drive the flipping gripper (31) to move along the vertical direction until the position of the flipping gripper (31) and the position of the product are on the same horizontal line so that the flipping gripper (31) clamps the product.
6. The flexible high-intelligence defect detection device according to claim 4, further comprising: A plurality of detection sensors (4), corresponding to the plurality of rotary jigs (1) one by one, are arranged at the product loading position and are configured to detect whether there is a product on the clamping component (11) of the rotary jig (1).
7. The flexible high-intelligence defect detection device according to claim 4, further comprising: A loading module, which is provided with a loading robot, is arranged at the product loading position and is configured to automatically load the product when the product moves along the first horizontal direction to the first position.
8. A control method for a flexible high-intelligence defect detection device according to any one of claims 1-7, comprising: After the product is loaded, controlling the rotary jig to move from the first position to the second position; Controlling the rotary jig to adjust the angle of the product; Controlling the six-axis manipulator of the detection module to adjust the angle of the detection camera and controlling the detection camera to take a picture of one side of the product for detection; Controlling the image processing system to obtain the detection image of the detection camera and segment the detection image, and using the AI integrated training defect model to perform model inference and region restriction on the segmented detection image to identify the defects on one side of the product, wherein the AI integrated training defect model is obtained by learning defect features; After the detection of one side of the product is completed, controlling the flipping module to flip the product; After the product is flipped, controlling the flipping jig, the detection module and the image processing system to detect the defects on the other side of the product and identify the defects; After the detection of the other side of the product is completed, controlling the rotary jig to move from the second position to the first position for product replacement.
9. The control method of the flexible high-intelligence defect detection device according to claim 8, wherein, The controlling the rotary jig to adjust the angle of the product includes: Controlling the first rotating component of the rotary jig to drive the product to rotate along the first axis; Controlling the second rotating component of the rotary jig to drive the product to rotate along the second axis.
10. The control method of the flexible high-intelligence defect detection device according to claim 8, wherein, The controlling the flipping module to flip the product after the detection of one side of the product is completed includes: Control the rotary jig to move from the second position to the third position along the first horizontal direction so that the position of the product and the position of the flipping jaws of the flipping module are on a vertical plane parallel to the second horizontal direction; Control the third moving component of the flipping module to drive the flipping jaws to move along the second horizontal direction towards the product until the position of the flipping jaws and the position of the product are on the same vertical line; Control the second moving component of the flipping module to drive the flipping jaws to move downward along the vertical direction until the position of the flipping jaws and the position of the product are on the same horizontal line; Control the flipping jaws to clamp the product and control the second moving component to drive the flipping jaws to move upward along the vertical direction; Control the flipping jaws to flip the product and control the second moving component to drive the flipping jaws to move downward along the vertical direction to place the product on the clamping component of the rotary jig; Control the flipping module to drive the flipping jaws to move to the initial position and control the rotary jig to move along the first horizontal direction to the second position.
Citation Information
Patent Citations
Product defect automatic detection platform
CN107639038A
Defect detection method, electronic equipment and storage medium
CN116579986A
Multi-surface appearance detection equipment and detection calculation method
CN116908202A
Defect detection equipment for lithium battery tray and working method thereof
CN117225745A
Machine vision defect detection device
CN215493207U
Cited By
Connection type appearance photographing detection equipment and product appearance photographing detection method
CN120609746A
Automatic optical defect detection device for OLED display screen production
CN120741506A
Visual inspection device for surface defects of injection product
CN121347542A
Five-axis detection equipment with improved material taking and placing mode
CN121397208A