Multi-layer carpet

By adopting the removable bonding of a single tow to a silent ultra-fiber tow in the carpet, the problem of high noise and hand tying of traditional carpets is solved, and a silent, durable and environmentally friendly carpet structure is achieved, which improves the adhesive tension and wear resistance of the carpet.

WO2025175689A1PCT designated stage Publication Date: 2025-08-28KUNSHAN YIJIAJU TEXTILE CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
PCT/CN2024/105169
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-02-23
Filing Date
2024-07-12
Publication Date
2025-08-28

AI Technical Summary

Technical Problem

The adhesive layer installation method of traditional carpet is noisy, tying, easy to hook clothes, short service life, and relies on chemical glue to bond and is not environmentally friendly.

Method used

It adopts a multi-layer carpet structure with removable bonding between single-filament tows and silent microfiber tows. The density of single-filament tows is higher than that of traditional Velcro, and uses the high adhesion and wear resistance of silent microfiber tows to replace traditional bonding materials.

Benefits of technology

It realizes a silent, durable and environmentally friendly multi-layer carpet structure, with excellent horizontal bonding tension and wear resistance, improving user experience and life.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN2024105169_28082025_PF_FP_ABST
    Figure CN2024105169_28082025_PF_FP_ABST
Patent Text Reader

Abstract

Provided in the embodiments of the present utility model is a multi-layer carpet, comprising an upper-layer carpet and a lower-layer carpet, the upper-layer carpet comprising from top to bottom a first carpet surface layer and a carpet back layer, and the lower-layer carpet comprising from top to bottom a second carpet surface layer and an anti-skid layer; a plurality of monofilament bundles are distributed on the carpet back layer, and a plurality of silencing microfiber bundles are distributed on the second carpet surface layer, or a plurality of monofilament bundles are distributed on the second carpet surface layer and a plurality of silencing microfiber bundles are distributed on the carpet back layer, the monofilament bundles and the silencing microfiber bundles being detachably bonded; the distribution density of the plurality of monofilament bundles is 1200-180,000 pieces per square inch. In the present utility model, the monofilament bundles are detachably bonded to the silencing microfiber bundles; the density of the hooks and loops of the monofilament bundles is higher than that of traditional Velcro at the corresponding monofilament density, and the bonding effect is better than the self-bonding effect of "Velcro", solving the problem of the insufficient horizontal bonding tension and wear resistance of traditional carpets, and having both excellent horizontal bonding tension and wear resistance.
Need to check novelty before this filing date? Find Prior Art

Description

Multi-layer carpet Technical Field

[0001] The utility model relates to the technical field of detachable carpets, in particular to a multi-layer carpet. Background Art

[0002] Since its introduction, removable and washable two-in-one carpets have gained widespread popularity due to their washability, replaceability, and convenient storage. However, traditional methods for installing the carpet layer and anti-slip layer typically rely on traditional Velcro, singed non-woven fabric, or a combination of singed barbed and fleece knitted fabric. This has drawbacks during use, such as loud noise when ripping, prickly hooks that can easily damage clothing, dust collection, and damage to the suede, shortening its lifespan. Therefore, a textile fabric with excellent adhesion that doesn't rely on chemical adhesives is needed to replace traditional Velcro, singed non-woven fabric, and singed barbed fabric to improve the assembly and disassembly of two-in-one carpets, thereby enhancing the user experience and extending their lifespan.

[0003] Utility Model Content

[0004] In view of the defects in the prior art, the purpose of the present invention is to provide a multi-layer carpet.

[0005] The multi-layer carpet provided by the utility model comprises an upper carpet and a lower carpet, wherein the upper carpet comprises a first carpet surface layer and a carpet back layer arranged from top to bottom, and the lower carpet comprises a second carpet surface layer and an anti-slip layer arranged from top to bottom, and the upper carpet and the lower carpet are detachably bonded together by the carpet back layer and the second carpet surface layer;

[0006] A plurality of monofilament bundles are distributed on the blanket back layer, and a plurality of silent microfiber bundles are distributed on the second blanket surface layer; or a plurality of monofilament bundles are distributed on the second blanket surface layer, and a plurality of silent microfiber bundles are distributed on the blanket back layer, and the monofilament bundles and the silent microfiber bundles are detachably bonded;

[0007] The distribution density of the plurality of monofilament bundles is 1,200-180,000 filaments per square inch.

[0008] Preferably, the plurality of monofilament bundles are evenly distributed on the blanket back layer or the second blanket surface layer, and the bottom ends of the monofilament bundles are fixedly arranged on the lower surface of the blanket back layer or the upper surface of the second blanket surface layer.

[0009] Preferably, the monofilament bundle includes at least one of a composite fiber bundle, an animal hair fiber bundle, a natural fiber bundle, and a blended fiber bundle of chemical fibers.

[0010] Preferably, the monofilament bundle comprises a plurality of monofilaments arranged at the same bottom, and the top ends of the monofilaments are dispersed inclined or curved structures.

[0011] Preferably, the fineness of the monofilaments in the monofilament bundle is 1.04-60 DPF.

[0012] Preferably, the plurality of silent microfiber bundles are evenly distributed on the blanket back layer or the second blanket surface layer, the bottom of the silent microfiber bundle is embedded in the lower surface of the blanket back layer or the upper surface of the second blanket surface layer, and the top of the silent microfiber bundle forms a dispersed hair bundle;

[0013] The silent microfiber bundle is detachably bonded to the monofilament bundle through a dispersed hair bundle.

[0014] Preferably, the silent microfiber tow includes at least one of a high shrinkage fiber tow and an ultrafine fiber tow.

[0015] Preferably, the high shrinkage fiber bundle and the microfiber bundle are arranged in parallel to form a silent microfiber bundle, and the top of the silent microfiber bundle forms a dispersed bundle of the microfiber bundle.

[0016] Preferably, the fineness of the monofilament in the ultrafine fiber bundle is 0.05-2.08D.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] The utility model has a simple structure and is easy to operate. It adopts the technical means of detachably bonding the upper carpet and the lower carpet through a monofilament bundle and a silent microfiber bundle. The monofilament bundle has a higher hook density and loop density than the traditional Velcro at the corresponding monofilament density, and the pasting effect is better than the self-adhesive effect of "Velcro". At the same time, it is more durable, more solid, and quiet to assemble and disassemble, which solves the problems of insufficient horizontal bonding tension and wear resistance of traditional carpets, so that the obtained multi-layer carpet has both excellent horizontal bonding tension and wear resistance. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Other features, objects and advantages of the present invention will become more apparent from the detailed description of the non-limiting embodiments with reference to the following drawings:

[0020] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0021] FIG2 is a schematic structural diagram of the upper blanket in Example 1 of the present invention;

[0022] FIG3 is a schematic structural diagram of the lower carpet in Example 1 of the present invention.

[0023] The figure shows:

[0024] First blanket surface layer 1 Lower blanket 6

[0025] Blanket backing layer 2 Monofilament bundle 7

[0026] Upper blanket 3 High shrinkage fiber tow 8

[0027] Second blanket surface layer 4 microfiber tow 9

[0028] Anti-slip layer 5 DETAILED DESCRIPTION

[0029] The present invention will be described in detail below with reference to specific embodiments. The following embodiments will help those skilled in the art further understand the present invention, but are not intended to limit the present invention in any way. It should be noted that a person skilled in the art may make various variations and improvements without departing from the scope of the present invention. Such variations and improvements are all within the scope of protection of the present invention.

[0030] The utility model discloses a multi-layer carpet, in which the upper carpet and the lower carpet are detachably bonded by a monofilament bundle and a silent microfiber bundle. The monofilament bundle has a higher hook density and a loop density than traditional Velcro at a corresponding monofilament density, and the bonding effect is better than the self-adhesive effect of "Velcro". At the same time, it is more durable, more solid, and quiet to assemble and disassemble, which solves the problems of insufficient horizontal bonding tension and wear resistance of traditional carpets, so that the obtained multi-layer carpet has both excellent horizontal bonding tension and wear resistance.

[0031] The multi-layer carpet provided by the present invention, as shown in Figures 1-3, includes an upper carpet 3 and a lower carpet 6, the upper carpet 3 includes a first carpet surface layer 1 and a carpet back layer 2 arranged from top to bottom, the lower carpet 6 includes a second carpet surface layer 4 and an anti-slip layer 5 arranged from top to bottom, the upper carpet 3 and the lower carpet 6 are detachably bonded via the carpet back layer 2 and the second carpet surface layer 4; a plurality of monofilament bundles 7 are distributed on the carpet back layer 2, and a plurality of silent microfiber bundles are distributed on the second carpet surface layer 4; or a plurality of monofilament bundles 7 are distributed on the second carpet surface layer 4, and a plurality of silent microfiber bundles are distributed on the carpet back layer 2, and the monofilament bundles 7 are detachably bonded to the silent microfiber bundles; the distribution density of the plurality of monofilament bundles 7 is 1200-180,000 strands / square inch.

[0032] The plurality of monofilament bundles 7 are evenly distributed on the blanket back layer 2 or the second blanket surface layer 4, with the bottom ends of the monofilament bundles 7 fixedly attached to the lower surface of the blanket back layer 2 or the upper surface of the second blanket surface layer 4. The monofilament bundles 7 include at least one of a composite fiber bundle, an animal hair fiber bundle, a natural fiber bundle, and a blended fiber bundle of chemical fibers. The monofilament bundles 7 include multiple monofilaments arranged on a common bottom, with the top ends of the monofilaments having a dispersed, inclined or curved structure. The fineness of the monofilaments in the monofilament bundles 7 ranges from 1.04 to 60 DPF.

[0033] The plurality of silent microfiber bundles are evenly distributed on the blanket back layer 2 or the second blanket surface layer 4. The bottoms of the silent microfiber bundles are embedded in the lower surface of the blanket back layer 2 or the upper surface of the second blanket surface layer 4, and the tops of the silent microfiber bundles form dispersed tufts. The silent microfiber bundles are detachably bonded to the monofilament bundles 7 via the dispersed tufts. The silent microfiber bundles include at least one of a high-shrinkage fiber bundle 8 and a microfiber bundle 9. The high-shrinkage fiber bundle 8 and the microfiber bundle 9 are aligned to form a silent microfiber bundle, and the tops of the silent microfiber bundles form dispersed tufts of the microfiber bundles 9. The fineness of the monofilaments in the microfiber bundles 9 is 0.05-2.08D.

[0034] Example 1

[0035] The carpet structure of this embodiment is shown in FIG1 , and the structures of the upper carpet 3 and the lower carpet 6 are shown in FIG2 and FIG3 respectively. A method for preparing a multi-layer carpet is provided, which specifically includes the following steps:

[0036] 1. Choose a 250GSM nylon BCF flat-cut tufted printed blanket with a pile height of 4mm and a 100GSM filament non-woven base fabric. Use EVA glue to secure the tufted and printed blanket.

[0037] 2. The solidified pile blanket surface and 150GSM non-woven fabric are flame-laminated together to form the first blanket surface layer 1. The purpose of laminating the non-woven fabric is to better maintain the appearance and size after washing.

[0038] 3. Polyester DTY150D / 36F (monofilament yarn approximately 4.17 DPF) is knitted on a single-needle-bar knitting machine. The fabric is then brushed, cut, dyed, and heat-blown to produce a silent monofilament bundle layer comprising monofilament bundles 7, or blanket backing layer 2. This layer has a grammage of approximately 200 grams per square meter, a pile length of approximately 2.5 mm, and a monofilament density of 174,960 strands per square inch. The silent monofilament bundle layer is then laminated with blanket surface layer 1 from step 2 to produce upper blanket 3.

[0039] 4. The 75D / 200F island-in-the-sea fiber and the 75D polyester high-elastic yarn are paralleled and stretched, and then weft-knitted (knitted) to obtain a weft-knitted ant cloth (i.e., knitted fabric). At 130°C, the fabric is degreased by alkali reduction (i.e., high-temperature dyeing and degreasing) with a 32% mass concentration NaOH solution and added to a dye vat to obtain a silent microfiber layer having a high-shrinkage fiber tow 8 and a microfiber tow 9, i.e., the second blanket surface layer 4, with a pile height (i.e., thickness) of 1.5 mm and a single-filament fineness of the microfiber tow 9 of 0.375D.

[0040] 5. Use PUR hot melt adhesive to compound the silent microfiber layer fabric prepared in step 4 with 700 g / m2 dot-molded non-woven fabric, i.e., the anti-slip layer 5, to obtain the lower blanket 6.

[0041] 6. Complete cutting, finishing, packaging and shipping.

[0042] Example 2

[0043] This embodiment provides a method for preparing a multi-layer blanket, which specifically includes the following steps:

[0044] 1. Choose 360GSM printed flannel as the blanket surface.

[0045] 2. A 500GSM printed flannel blanket surface and a 200GSM non-woven fabric are laminated together with PUR glue to form a first blanket surface layer 1 with a pile height of 5mm.

[0046] 3. 105D / 36F*37 polyester-nylon composite yarn and 100D high-shrinkage yarn are combined and tied with a heavy interlaced knot as the warp, and 150D / 14F polyester filament yarn is used as the weft to form a 180GSM warp microfiber fabric in a plain weave. This fabric is dyed and degreased at high temperature (130°C), then dried and shaped, and then subjected to high-speed fleece / sanding to produce a silent microfiber tow layer. The DPF of the microfiber tow 9 is approximately 0.08 DPF. This silent microfiber tow layer is then laminated with the first blanket surface layer 1 from step 2 to form the upper blanket layer.

[0047] 4. 1800D / 144F black polypropylene BCF yarn was used on a 1 / 12 gauge tufting machine to produce a cut-pile carpet with a row spacing of approximately 12.70 needles / inch and a pile height of 3.5 mm. 200gsm of stiffening agent (model TF-639B, ratio 30g / L) was sprayed on the carpet surface. The carpet was then placed in an oven for hot air treatment, causing the top ends of the BCF filament bundles 7 to bend and diverge, forming the second carpet surface layer 4. The filaments in the filament bundles 7 had a fineness of approximately 12.50 DPF and a density of approximately 21,946 strands per square inch.

[0048] 5. The back of the silent monofilament layer fabric is coated with 500GSM TPE anti-slip glue. During the coating, a hot air blower blows hot air to the blanket surface at a temperature of 120 degrees Celsius, further making the monofilaments on the blanket surface divergent and inclined, thereby obtaining the lower blanket of the present invention.

[0049] 6. Complete cutting, finishing and packaging.

[0050] Example 3

[0051] This embodiment provides a method for preparing a multi-layer blanket, which specifically includes the following steps:

[0052] 1. Select 700GSM jacquard fabric as the blanket surface, as the first blanket surface layer 1.

[0053] 2. Greige fabric was woven on a warp knitting machine using 215D / 36F*37 island-in-the-sea yarn (DTY) as the pile yarn and 150D / 72F polyester DTY as the base yarn. The fabric was then opened and degreased using 2g / L YZ-101 fiber opener and 6g / L 100% caustic soda at a bath ratio of 1:15. The opening temperature was controlled at approximately 95°C for 30 minutes. The fabric was then dyed, dried, and set, and finally high-speed brushed / fleshed to produce a silent microfiber tow layer. The microfiber tow 9 on the surface of the silent microfiber tow layer had a DPF of 0.16.

[0054] 3. The first blanket surface layer 1 in step 1 and the silent microfiber bundle layer in step 2 are combined to form the upper blanket 3 of the present invention.

[0055] 4. 1800D / 30F polyester BCF monofilament yarn and a 120GSM polyester imitation bonded nonwoven fabric were woven on a 1 / 6 tufting machine to create a blanket. The blanket was then sprayed with 300GSM of JISENNO electrostatic dust absorber (i.e., static enhancer), model 4957758, at a ratio of 30g / L. SBR adhesive was then applied to the back of the blanket and dried in a hot air oven to form the second blanket surface layer 4. The stitch count was approximately 10 stitches / inch, the pile height was 5mm, and the monofilament density was approximately 1800 strands / square inch. The drying and setting temperature was 160°C. After setting, the ends of the monofilament bundle 7 exhibited a slightly curved, diffuse shape.

[0056] 5. The fabric prepared in step 4 is compounded with 3D mesh cloth using PUR adhesive to obtain lower layer carpet 6. The back of the 3D mesh cloth is coated with 30GSM SEBS hot melt anti-slip adhesive.

[0057] 6. Complete cutting, finishing and packaging.

[0058] Comparative Example 1

[0059] The preparation method for this comparative example is essentially the same as that for Example 1, differing only in that the seven-layer monofilament bundle fabric is replaced with a barbed mesh fabric with a 300D monofilament base and 450D monofilament barbs. The multi-layer carpet obtained in Example 1 was used as an experimental example, and the multi-layer carpet obtained in Comparative Example 1 was used as a comparative example. The following experiment was conducted (the experimental bonding area was 13 cm x 19 cm).

[0060] Experiment 1: The experimental and comparative carpets were fixed to the same wood-grain floor. A tensioner was then hooked on the middle right side of the upper carpet surface and slowly pulled until the upper and lower carpet surfaces separated. The tension reading at that moment was recorded to test the horizontal adhesion tension. The results are as follows:

[0061] Experimental example = 121 Newtons;

[0062] Comparative = 87 Newtons.

[0063] Experiment 2: The experimental example and the comparative example were quickly opened and closed, opened again, and closed again, and repeated 1000 times. The appearance of the four pieces of comparative example fabric was observed and the durability was tested. The results are as follows:

[0064] Experimental example = Almost no change

[0065] Comparative Example = The microfiber bundle layer had a lot of damaged hairs, and many black barbed wires were broken and left on the microfiber bundle layer.

[0066] Comparative Example 2

[0067] The preparation method for this comparative example is essentially the same as that for Example 1, differing only in that the monofilament bundle 7 is replaced with singed felt fibers (6x51mm + 2.5x51mm needle-punched into a nonwoven track mat and then heat-singed). The multi-layer carpet obtained in Example 1 was used as an experimental example, and the multi-layer carpet obtained in Comparative Example 2 was used as a comparative example. The following experiment was conducted (the experimental bonding area was 13 cm x 19 cm).

[0068] Experiment 1: The experimental example and comparative example were fixed on the same wood-grain floor. Then, a tensioner was hooked on the middle right side of the upper carpet surface and slowly pulled until the upper and lower carpet surfaces separated. The tension reading at that moment was recorded to test the horizontal bonding tension. The results are as follows:

[0069] Experimental example = 121 Newtons;

[0070] Comparative = 85 Newtons.

[0071] Experiment 2: The experimental example and the comparative example were quickly opened and closed, opened again, and closed again, and repeated 1000 times. The appearance of the four pieces of comparative example fabric was observed and the durability was tested. The results are as follows:

[0072] Experimental case = almost no change;

[0073] Comparative Example = The ultrafine fiber bundle layer had many black spots and broken fibers attached.

[0074] Comparative Example 3

[0075] The preparation method for this comparative example is essentially the same as that for Example 1, differing only in that the monofilament bundle 7 fabric was replaced with a singed felt sub-fiber. The 6DX51mm + 2.5DX51mm track nonwoven felt was needle-punched and then heat-singed. The microfiber bundle layer was replaced with a 300D / 48F weft-knitted fleece. The multi-layer carpet obtained in Example 1 was used as an experimental example, and the multi-layer carpet obtained in Comparative Example 3 was used as a comparative example. The following experiments were conducted (the experimental bonding area was 13 cm × 19 cm).

[0076] Experiment 1: The experimental example and comparative example were fixed on the same wood-grain floor. Then, a tensioner was hooked on the middle right side of the upper carpet surface and slowly pulled until the upper and lower carpet surfaces separated. The tension reading at that moment was recorded to test the horizontal bonding tension. The results are as follows:

[0077] Experimental example = 121 Newtons;

[0078] Comparative = 23 Newtons.

[0079] Experiment 2: The experimental example and the comparative example were quickly opened and closed, opened again, and closed again, and repeated 1000 times. The appearance of the four pieces of comparative example fabric was observed and the durability was tested. The results are as follows:

[0080] Experimental case = almost no change;

[0081] Comparative Example = Many black broken felt fibers appeared on the microfiber bundle layer, and some of the hairs of the weft-knitted terry cloth were pulled apart, exposing the bottom.

[0082] Comparative Example 4

[0083] The preparation method of this comparative example is basically the same as that of Example 2, except that, in step 3, 105D / 36Fx37 polyester-nylon composite yarn and 100D high shrinkage yarn are spun into 180gsm terry cloth using a weft knitting machine, dyed, dried and shaped, and then composited with the blanket surface to form the upper blanket. The lower blanket is the same as that in Example 2.

[0084] The multi-layer carpet obtained in Example 2 was used as an experimental example, and the multi-layer carpet obtained in Comparative Example 4 was used as a comparative example to conduct the following experiment (the experimental bonding area was 13CM×19CM).

[0085] Experiment 1: The experimental example and comparative example were fixed on the same wood-grain floor. Then, a tensioner was hooked on the middle right side of the upper carpet surface and slowly pulled until the upper and lower carpet surfaces separated. The tension reading at that moment was recorded to test the horizontal bonding tension. The results are as follows:

[0086] Experimental example = 91 Newtons;

[0087] Comparative = 72 Newtons.

[0088] Experiment 2: The experimental example and the comparative example were quickly opened and closed, opened again, and closed again, and repeated 5000 times. The appearance of the four pieces of comparative example fabric was observed and the durability was tested. The results are as follows:

[0089] Experimental example = basically no change;

[0090] Comparative = Slightly damaged loops.

[0091] Example 4

[0092] The preparation method of this embodiment is basically the same as that of embodiment 2, except that no stiffening agent is added in step 3. The multi-layer carpets obtained in embodiments 2 and 4 were subjected to the following experiment (the experimental bonding area was 13 cm x 19 cm).

[0093] Experiment 1: Example 2 and Example 4 were placed on the same wood-grain floor. A tensioner was then hooked on the middle right side of the upper carpet surface and slowly pulled until the upper and lower carpet surfaces separated. The tension reading at that moment was recorded to test the horizontal bonding tension. The results are as follows:

[0094] Example 2 = 91 Newtons;

[0095] Example 4 = 83 Newtons.

[0096] Experiment 2: Example 2 and Example 4 were quickly opened and closed, opened again, and closed again, and repeated 1000 times. The appearance of the four fabrics of the comparative example was observed and the durability was tested. The results are as follows:

[0097] Example 2 = almost no change;

[0098] Example 4 = Almost no change.

[0099] Example 5

[0100] The preparation method of this embodiment is substantially the same as that of embodiment 3, except that no electrostatic enhancer is added to the fabric of monofilament bundle 7. The multi-layer carpets obtained in embodiments 3 and 5 were subjected to the following experiment (the experimental bonding area was 13 cm x 19 cm).

[0101] The multi-layer carpets obtained in Example 3 and Example 5 were respectively fixed on the same wood-grain floor. Then, a tensioner was hooked on the middle right side of the upper carpet surface and slowly pulled until the upper and lower carpet surfaces separated. The tension reading at that moment was recorded to test the horizontal adhesion tension. The results are as follows:

[0102] Example 3 = 109 Newtons;

[0103] Example 5 = 92 Newtons.

[0104] Experiment 2: Example 3 and Example 5 were quickly opened and closed, opened again, and closed again, and repeated 1000 times. The appearance of the four fabrics of the comparative example was observed and the durability was tested. The results are as follows:

[0105] Example 3 = almost no change;

[0106] Example 5 = Almost no change.

[0107] In summary, it can be seen that under the filament fineness and filament density of the silent monofilament bundle layer of the present invention, the obtained multi-layer carpet has excellent horizontal bonding tension, durability and economic value. In addition, stiffeners are usually used on flat fabrics to make the fabric more stiff. The present invention creatively uses stiffeners to add a small amount of stiffeners in the processing steps of the silent monofilament bundle layer, and unexpectedly finds that the horizontal bonding tension of the carpet can be improved, the use scenarios of the carpet can be expanded, and the durability of the carpet can be enhanced. At the same time, the present invention creatively adds a small amount of electrostatic enhancer (electrostatic dust absorber) in the processing steps of the silent monofilament bundle layer to further enhance the horizontal bonding tension of the upper and lower carpets. More importantly, unlike the hook-and-hook bonding of the traditional loop and hook structure, the surface of the silent microfiber layer of the present invention is distributed with microfiber bundles, which easily generate a strong electrostatic adsorption effect under the action of gravity and external force. After bonding with the silent monofilament bundle layer, it has a strong horizontal bonding tension, achieves a strong bonding effect, and has higher durability.

[0108] In the description of this application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.

[0109] The above describes specific embodiments of the present invention. It should be understood that the present invention is not limited to the specific embodiments described above, and those skilled in the art may make various changes or modifications within the scope of the claims, which do not affect the essence of the present invention. The embodiments of this application and the features in the embodiments may be combined with each other in any manner unless there is a conflict.

Claims

1. A multi-layer carpet, characterized in that: The invention comprises an upper carpet (3) and a lower carpet (6), wherein the upper carpet (3) comprises a first carpet surface layer (1) and a carpet back layer (2) arranged from top to bottom, and the lower carpet (6) comprises a second carpet surface layer (4) and an anti-slip layer (5) arranged from top to bottom, and the upper carpet (3) and the lower carpet (6) are connected to each other by detachably bonding the carpet back layer (2) and the second carpet surface layer (4); A plurality of monofilament bundles (7) are distributed on the blanket back layer (2), and a plurality of silent microfiber bundles are distributed on the second blanket surface layer (4); or a plurality of monofilament bundles (7) are distributed on the second blanket surface layer (4), and a plurality of silent microfiber bundles are distributed on the blanket back layer (2), and the monofilament bundles (7) and the silent microfiber bundles are detachably bonded; The distribution density of the plurality of monofilament bundles (7) is 1,200-180,000 filaments per square inch.

2. The multi-layer carpet according to claim 1, characterized in that The plurality of monofilament bundles (7) are evenly distributed on the blanket back layer (2) or the second blanket surface layer (4), and the bottom ends of the monofilament bundles (7) are fixedly arranged on the lower surface of the blanket back layer (2) or the upper surface of the second blanket surface layer (4).

3. The multi-layer carpet according to claim 1, characterized in that The monofilament bundle (7) includes at least one of a composite fiber bundle, an animal hair fiber bundle, a natural fiber bundle, and a blended fiber bundle of chemical fibers.

4. The multi-layer carpet according to claim 1, characterized in that The monofilament bundle (7) comprises a plurality of monofilaments arranged at the same bottom, and the top ends of the monofilaments are dispersed inclined or curved structures.

5. The multi-layer carpet according to claim 4, characterized in that The fineness of the monofilaments in the monofilament bundle (7) is 1.04-60 DPF.

6. The multi-layer carpet according to claim 1, wherein: The plurality of silent microfiber bundles are evenly distributed on the blanket back layer (2) or the second blanket surface layer (4), the bottom of the silent microfiber bundle is embedded in the lower surface of the blanket back layer (2) or the upper surface of the second blanket surface layer (4), and the top of the silent microfiber bundle forms a dispersed hair bundle; The silent microfiber bundle is detachably bonded to the monofilament bundle (7) through a dispersed hair bundle.

7. The multi-layer carpet according to claim 6, characterized in that The silent microfiber bundle comprises at least one of a high-shrinkage fiber bundle (8) and an ultra-fine fiber bundle (9).

8. The multi-layer carpet according to claim 7, characterized in that The high shrinkage fiber bundle (8) and the microfiber bundle (9) are arranged in parallel to form a silent microfiber bundle, and the top of the silent microfiber bundle forms a dispersed bundle of the microfiber bundle (9).

9. The multi-layer carpet according to claim 7, characterized in that The fineness of the monofilament in the ultrafine fiber bundle (9) is 0.05-2.08D.

Citation Information

Patent Citations

  • Multi-layer carpet and preparation method thereof

    CN117944335A

  • Detachable carpet

    CN210679971U

  • Detachable carpet

    CN217408418U

  • Detachably affixed functional fabric

    JP2008094070A