A system and method for manufacturing shells for a ship

The system addresses the inefficiencies of traditional jig stations by using adjustable elongate supports and diaphragms with pull-down clips for precise shell formation, achieving cost-effective and waste-reducing shipbuilding with improved accuracy and consistency.

WO2025215361A1 Publication Date: 2025-10-16BAE SYSTEMS PLC
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Patent Information

Application Number
PCT/GB2025/050756
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-04-09
Filing Date
2025-04-09
Publication Date
2025-10-16

AI Technical Summary

Technical Problem

Traditional jig stations for shipbuilding are bespoke, costly, and labor-intensive, leading to significant waste and inefficiencies, while mechanized jigs are expensive and prone to inaccuracies, with shells still suffering from weld distortion and scarring issues.

Method used

A system comprising an array of elongate supports and removably attachable diaphragms that define curvature, with adjustable lengths and pull-down clips to ensure precise shell formation, allowing for reusable and stackable components that reduce waste and labor costs.

Benefits of technology

The system provides modular, efficient, and cost-effective shell manufacturing with reduced material waste, improved accuracy, and consistent quality through reusable components and standardized alignment, enhancing volume shipbuilding efficiency.

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Abstract

A system for manufacturing shells of a ship, the system comprising: an array of elongate supports; and a plurality of diaphragms each configured to extend across (a row or column of) the array of supports, and shaped to receive a shell of a ship to define a selected curvature of the shell, wherein each diaphragm is removably attachable to two or more of the elongate supports to support the corresponding diaphragm.
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