Gear processing device and processing technology thereof

Abstract

This invention discloses a gear processing device and its processing technology, comprising: a base, a rotating assembly, a fastening assembly, a cutting tool assembly, and a broach assembly; the rotating assembly includes a rotating disk, a rotating shaft, a gear set, and a motor; the fastening assembly includes a fixed disk, a connecting cylinder, an air bladder, an air pipe, an adapter, and an air pump; the cutting tool assembly includes a slide, a hydraulic telescopic rod, a cutting head, and a controller; the broach assembly includes a top seat, a punching broach, a spline broach, a driver one, and a driver two; the workpiece is mounted on the fixed disk; the rotating shaft rotates, and the punching broach moves downward to punch holes; simultaneously, the cutting head trims the outer diameter; the motor stops rotating, and the spline broach moves downward to cut the spline; after cutting, the punching broach, the spline broach, and the hydraulic telescopic rod reset. This invention enables simultaneous spline punching and outer circumferential trimming while the auxiliary gearbox drive gear is rotating, and internal spline processing is performed when rotation stops, eliminating the need for gear disassembly and reassembly, resulting in high processing efficiency and precision.

Description

Technical Field

[0001] The present invention relates to the technical field of gear processing, and more particularly to a processing device and a processing technology dedicated to auxiliary box driving gears. Background Art

[0002] At present, with the continuous expansion of gear applications, the structure is becoming more and more complex. In order to meet the transmission requirements of products, many existing gears need to undergo structural changes; for example, the auxiliary box drive gear in the automotive field is a complex gear. The entire manufacturing process of this gear is very complicated and requires more than a dozen processes to complete. With the advancement of technology, the existing auxiliary box drive gear processing equipment and processing methods can basically meet its processing requirements.

[0003] However, the hard turning process for machining each end face often fails to achieve the desired position due to the positioning and the center of gravity of the gear, and the machining of the internal splines is also very limited. Therefore, due to the complexity of its structure, the fixtures and machining tools are frequently replaced during the machining process, which affects the machining accuracy and efficiency as a whole.

[0004] Therefore, how to provide an efficient and high-precision processing device and method for the auxiliary box drive gear is a problem that technical personnel in this field urgently need to solve. Summary of the invention

[0005] In view of this, the present invention provides a gear processing device and a processing technology thereof, which can realize fast and efficient processing of auxiliary box drive gears, and has simple operation and high processing accuracy.

[0006] In order to achieve the above object, the present invention adopts the following technical solution:

[0007] A gear processing device comprises: a base, a rotating assembly, a fastening assembly, a turning tool assembly and a broaching tool assembly;

[0008] Wherein, the rotating assembly comprises a rotating disk, a rotating shaft, a gear set and a motor; the rotating disk is arranged on the base; the bottom surface of the rotating disk is connected to the rotating shaft; the motor is connected to the rotating shaft through the gear set;

[0009] The fastening assembly includes a fixed disk, a connecting tube, an airbag, an air pipe, an adapter and an air pump; the connecting tube is arranged between the two fixed disks, together forming an I-shaped structure, and is fixedly arranged on the rotating disk; the airbag is arranged on the outer wall of the connecting tube; one end of the air pipe is connected to the airbag, and the other end passes through the rotating shaft along the axial direction of the rotating shaft and is connected to the adapter, and the adapter is connected to the air pump;

[0010] The turning tool assembly includes a slide, a hydraulic telescopic rod, a cutter head and a controller; the slide is arranged on the base and is located outside the rotating disk; the hydraulic telescopic rod is arranged on the slide; the cutter head is arranged at the top end of the hydraulic telescopic rod; the controller is electrically connected to the hydraulic telescopic rod;

[0011] The broach assembly includes a top seat, a punching broach, a spline broach, a driver 1 and a driver 2; the top seat is correspondingly arranged at the top of the base; the spline broach is a hollow structure, the spline broach is sleeved on the outside of the punching broach and is adapted to the punching broach; the driver 1 and the driver 2 are both arranged on the top seat, the driver 1 is connected to the punching broach, and the driver 2 is connected to the spline broach.

[0012] Through the above technical scheme, the present invention uses a set of punching and broaching tools and spline broaching tools to process the internal splines of the auxiliary box drive gear; at the same time, the external turning tool is used to perform shaping on the outer circumference at the same time, thereby realizing the simultaneous internal and external processing of the auxiliary box drive gear. Moreover, the fastening component with an airbag improves the stability of the gear fixation, and the processing can be completed without repeatedly disassembling the gear. The operation is simple, the production efficiency is high, and the processing accuracy is high.

[0013] Preferably, in the above-mentioned gear processing device, a control panel is further included, and the control panel is electrically connected to the motor, the air pump, the controller, the driver 1 and the driver 2 respectively. The setting of the control panel makes the processing equipment more automated and intelligent, and a PLC numerical control system for controlling programming and driving is set in the control panel to realize automated control.

[0014] Preferably, in the above-mentioned gear processing device, a rubber ring is provided on the circumferential surface of the fixing plate, which can protect the inner hole of the gear, increase the friction force, and improve the fastening force.

[0015] Preferably, in the above-mentioned gear processing device, the adapter includes two rotatably connected sealing cylinders. The setting of the adapter can ensure that when the rotating shaft rotates, the air pipe inside the rotating shaft rotates accordingly, while the air pipe outside the rotating shaft does not rotate, and the structure is simple and the use is ingenious.

[0016] Preferably, in the above-mentioned gear processing device, the gear set includes two gears meshing with each other, one of the gears is arranged on the rotating shaft, and the other gear is connected to the motor, so as to further improve the stability of the rotation.

[0017] Preferably, in the above-mentioned gear processing device, the diameter of the rotating disk is larger than the diameter of the fixed disk, so as to limit the position of the workpiece and achieve higher processing accuracy after fixation.

[0018] The present invention also provides a gear processing method, which specifically comprises the following steps:

[0019] S1: insert the inner hole of the workpiece onto the fixed plate;

[0020] S2: the motor drives the rotating shaft to rotate, and the driver drives the punching tool to move downward to punch holes; at the same time, the controller drives the hydraulic telescopic rod to move toward the workpiece, and the outer circle is trimmed by the tool head;

[0021] S3: the motor stops rotating, and the second driver drives the spline broach to move downward to cut the spline; after the cutting is completed, the first driver and the second driver drive the punching broach and the spline broach to reset; the controller drives the hydraulic telescopic rod to reset.

[0022] Through the above technical scheme, the gear processing method provided by the present invention can realize the spline punching and outer circumference trimming of the auxiliary box driving gear while it is rotating, and the internal spline is processed when it stops rotating. The gear does not need to be disassembled and reinstalled, and the processing efficiency and processing accuracy are high.

[0023] Preferably, in the above gear processing method, in S1: the air pump is started to inflate the airbag through the air pipe, thereby further improving the fixing effect of the gear.

[0024] Preferably, in the above gear processing method, in S2: the controller controls the hydraulic telescopic rod to slide in the direction of the slide seat and to telescope in the vertical direction at the same time, so as to ensure the feed amount in two directions and achieve higher processing accuracy.

[0025] Preferably, in the above gear processing method, the punching tool and the spline tool move synchronously when resetting, so the resetting speed is fast and the processing efficiency is high.

[0026] It can be seen from the above technical solutions that, compared with the prior art, the present invention discloses a gear processing device and a processing technology thereof, which have the following beneficial effects:

[0027] 1. In the gear processing device provided by the present invention, a set of punching and spline broaches are used to process the internal splines of the auxiliary box drive gear; at the same time, the external turning tool is used to perform shaping on the outer circumference at the same time, thereby realizing simultaneous internal and external processing of the auxiliary box drive gear. Moreover, the fastening assembly with an airbag improves the stability of the gear fixation, and the processing can be completed without repeatedly disassembling the gear. The operation is simple, the production efficiency is high, and the processing accuracy is high.

[0028] 2. In the gear processing method provided by the present invention, the spline punching and outer circumference trimming can be carried out simultaneously when the auxiliary box driving gear is rotating, and the internal spline can be processed when the rotation stops. The gear does not need to be disassembled and reinstalled, and the processing efficiency and processing accuracy are high.

[0029] 3. By setting up a control panel with programming and driving functions, the control of the device can be achieved, with a higher degree of automation and intelligence. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0031] Figure 1 The accompanying drawing is a schematic diagram of the overall structure provided by the present invention;

[0032] Figure 2 The accompanying drawing is a schematic diagram of circuit connection of the control panel provided by the present invention.

[0033] in:

[0034] 1 is a base, 2 is a rotating assembly, 21 is a rotating disk, 22 is a rotating shaft, 23 is a gear set, 24 is a motor, 3 is a fastening assembly, 31 is a fixed disk, 32 is a connecting tube, 33 is an air bag, 34 is an air pipe, 35 is an adapter, 36 is an air pump, 37 is a rubber ring, 4 is a turning tool assembly, 41 is a slide seat, 42 is a hydraulic telescopic rod, 43 is a tool head, 44 is a controller, 5 is a broach assembly, 51 is a top seat, 52 is a punching broach, 53 is a spline broach, 54 is a driver 1, 55 is a driver 2, 6 is a control panel, and 7 is a workpiece. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] Embodiment 1:

[0037] See attached Figure 1 , the embodiment of the present invention discloses a gear processing device, comprising: a base 1, a rotating assembly 2, a fastening assembly 3, a turning tool assembly 4 and a broach assembly 5;

[0038] The rotating assembly 2 includes a rotating disk 21, a rotating shaft 22, a gear set 23 and a motor 24; the rotating disk 21 is arranged on the base 1; the bottom surface of the rotating disk 21 is connected to the rotating shaft 22; the motor 24 is connected to the rotating shaft 22 through the gear set 23;

[0039] The fastening assembly 3 includes a fixed disk 31, a connecting tube 32, an airbag 33, an air pipe 34, an adapter 35 and an air pump 36; a connecting tube 32 is arranged between the two fixed disks 31, together forming an I-shaped structure, and fixedly arranged on the rotating disk 21; the airbag 33 is arranged on the outer wall of the connecting tube 32; one end of the air pipe 34 is connected to the airbag 33, and the other end passes through the rotating shaft 22 along the axial direction of the rotating shaft 22 and is connected to the adapter 35, and the adapter 35 is connected to the air pump 36;

[0040] The turning tool assembly 4 includes a slide 41, a hydraulic telescopic rod 42, a cutter head 43 and a controller 44; the slide 41 is arranged on the base 1 and is located outside the rotating disk 21; the hydraulic telescopic rod 42 is arranged on the slide 41; the cutter head 43 is arranged at the top of the hydraulic telescopic rod 42; the controller 44 is electrically connected to the hydraulic telescopic rod 42;

[0041] The broach assembly 5 includes a top seat 51, a punching broach 52, a spline broach 53, a driver 1 54 and a driver 2 55; the top seat 51 is correspondingly arranged at the top of the base 1; the spline broach 53 is a hollow structure, the spline broach 53 is sleeved on the outside of the punching broach 52, and is adapted to the punching broach 52; the driver 1 54 and the driver 2 55 are both arranged on the top seat 51, the driver 1 54 is connected to the punching broach 52, and the driver 2 55 is connected to the spline broach 53.

[0042] See attached Figure 2 , and also includes a control panel 6, which is electrically connected to the motor 24, the air pump 36, the controller 44, the driver 1 54 and the driver 2 55 respectively.

[0043] In order to further optimize the above technical solution, a rubber ring 37 is provided on the circumferential surface of the fixing disk 31 .

[0044] In order to further optimize the above technical solution, the adapter 35 includes two rotatably connected sealing cylinders.

[0045] In order to further optimize the above technical solution, the gear set 23 includes two gears meshing with each other, one gear is arranged on the rotating shaft 22, and the other gear is connected to the motor 24.

[0046] In order to further optimize the above technical solution, the diameter of the rotating disk 21 is greater than the diameter of the fixed disk 31 .

[0047] The working principle of the present invention is:

[0048] The inner hole of the workpiece 7 is sleeved on the two fixing plates 31, and the air pump 36 is started to inflate the airbag 33. After the airbag 36 is inflated, it presses the inner hole of the workpiece 7 to further improve the fastening effect.

[0049] The motor 24 is started, and the rotating shaft 22 drives the rotating disk 21 to rotate, thereby driving the workpiece 7 to rotate.

[0050] The driver 54 is started, pushing the punching tool 52 to move toward the workpiece 7 to perform punching; at the same time, the controller 44 drives the hydraulic telescopic rod 42 to move toward the workpiece 7, and the outer circle of the workpiece 7 is trimmed in coordination with the up and down telescopic movement of the hydraulic telescopic rod 42.

[0051] When the punching and trimming are completed, the motor 24 is stopped.

[0052] The second driver 55 is started to push the spline broach 53 to move toward the workpiece to process the internal spline.

[0053] After the inner spline processing is completed, the driver 1 54 and the driver 2 55 drive the punching broach 52 and the spline broach 53 to reset upward synchronously. The controller 44 drives the hydraulic telescopic rod 42 to reset in a direction away from the workpiece 7.

[0054] Embodiment 2:

[0055] See attached Figure 1 The embodiment of the present invention discloses a gear processing method, which specifically includes the following steps:

[0056] S1: Fit the inner hole of the workpiece onto the fixed plate 31;

[0057] The S2 motor 24 drives the rotating shaft 22 to rotate, and the driver 54 drives the punching and broaching tool 52 to move downward to punch holes; at the same time, the controller 44 drives the hydraulic telescopic rod 42 to move toward the workpiece, and the outer circle is trimmed by the cutter head 43;

[0058] S3 The motor 24 stops rotating, and the driver 2 55 drives the spline broach 53 to move downward to cut the spline; after the cutting is completed, the driver 1 54 and the driver 2 55 drive the punching broach 52 and the spline broach 53 to reset; the controller 44 drives the hydraulic telescopic rod 42 to reset.

[0059] In order to further optimize the above technical solution, in S1: the air pump 36 is started to inflate the airbag 33 through the air tube 34.

[0060] In order to further optimize the above technical solution, in S2: the controller 44 controls the hydraulic telescopic rod 42 to slide in the direction of the slide seat 41 and to perform telescopic movement in the vertical direction at the same time.

[0061] In order to further optimize the above technical solution, in S3: the punching broach 52 and the spline broach 53 move synchronously when resetting.

[0062] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.

[0063] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A gear processing device, characterized in that: include: A base (1), a rotating assembly (2), a fastening assembly (3), a turning tool assembly (4), a broach assembly (5) and a control panel (6); The rotating assembly (2) comprises a rotating disk (21), a rotating shaft (22), a gear set (23) and a motor (24); the rotating disk (21) is arranged on the base (1); the bottom surface of the rotating disk (21) is connected to the rotating shaft (22); the motor (24) is connected to the rotating shaft (22) via the gear set (23); The fastening assembly (3) comprises a fixed disk (31), a connecting tube (32), an air bag (33), an air pipe (34), an adapter (35) and an air pump (36); the connecting tube (32) is arranged between the two fixed disks (31), together forming an I-shaped structure, and is fixedly arranged on the rotating disk (21); the air bag (33) is arranged on the outer wall of the connecting tube (32); one end of the air pipe (34) is connected to the air bag (33), and the other end of the air pipe (34) passes through the rotating shaft (22) along the axial direction of the rotating shaft (22) and is connected to the adapter (35), and the adapter (35) is connected to the air pump (36); The turning tool assembly (4) comprises a slide seat (41), a hydraulic telescopic rod (42), a cutter head (43) and a controller (44); the slide seat (41) is arranged on the base (1) and is located outside the rotating disk (21); the hydraulic telescopic rod (42) is arranged on the slide seat (41); the cutter head (43) is arranged at the top end of the hydraulic telescopic rod (42); the controller (44) is electrically connected to the hydraulic telescopic rod (42); The broach assembly (5) comprises a top seat (51), a punching broach (52), a spline broach (53), a driver one (54) and a driver two (55); the top seat (51) is arranged correspondingly on the top of the base (1); the spline broach (53) is a hollow structure, the spline broach (53) is sleeved on the outer side of the punching broach (52) and is adapted to the punching broach (52); the driver one (54) and the driver two (55) are both arranged on the top seat (51), the driver one (54) is connected to the punching broach (52), and the driver two (55) is connected to the spline broach (53); The control panel (6) is electrically connected to the motor (24), the air pump (36), the controller (44), the driver 1 (54) and the driver 2 (55) respectively; A rubber ring (37) is arranged on the circumferential surface of the fixing disk (31).

2. A gear processing device according to claim 1, characterized in that: The adapter (35) comprises two rotatably connected sealing cylinders.

3. A gear processing device according to claim 1, characterized in that: The gear set (23) comprises two gears meshing with each other, one of the gears is arranged on the rotating shaft (22), and the other gear is connected to the motor (24).

4. A gear processing device according to claim 1, characterized in that: The diameter of the rotating disk (21) is greater than the diameter of the fixed disk (31).

5. A gear machining method using the gear machining device according to any one of claims 1 to 4, characterized in that: The specific steps include: S1: fitting the inner hole of the workpiece onto the fixed plate (31); S2: the motor (24) drives the rotating shaft (22) to rotate, and the driver (54) drives the punching tool (52) to move downward to punch holes; at the same time, the controller (44) drives the hydraulic telescopic rod (42) to move toward the workpiece (7), and trims the outer circle through the tool head (43); S3: the motor (24) stops rotating, and the driver 2 (55) drives the spline broach (53) to move downward to cut the spline; after the cutting is completed, the driver 1 (54) and the driver 2 (55) drive the punching broach (52) and the spline broach (53) to reset; the controller (44) drives the hydraulic telescopic rod (42) to reset.

6. A gear processing method according to claim 5, characterized in that: In S1: the air pump (36) is started to inflate the air bag (33) through the air tube (34).

7. A gear processing method according to claim 5, characterized in that: In S2: the controller (44) controls the hydraulic telescopic rod (42) to simultaneously slide in the direction of the slide seat (41) and perform telescopic movement in the vertical direction.

8. A gear processing method according to claim 5, characterized in that: In S3: the punching tool (52) and the spline tool (53) move synchronously when resetting.

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