A method for directly injecting plastic connecting buckles into tiles and tiles produced therefrom

Abstract

The present invention relates to the technical field of ceramic tile production, in particular to a method for directly injecting plastic connectors into ceramic tiles and the ceramic tiles produced therefrom. A method for directly injecting plastic connectors into ceramic tiles comprises the following steps: step 1, cutting a tension groove out of a ceramic tile with a thickness of 13-18 mm by a cutting device; step 2, placing the ceramic tile in a mold on an injection molding machine, and forming the plastic connector by the injection molding machine. The ceramic tiles manufactured by the method for directly injecting plastic connectors into ceramic tiles are quickly connected by snaps, and are simple to install and lay, without difficulty in operation, effectively reducing the cost of decoration, without the need to use yellow sand and cement, saving time and effort.

Description

Technical Field

[0001] The invention relates to the technical field of tile production, in particular to a method for directly injecting plastic connecting buckles into tiles and the tiles produced therefrom. Background Art

[0002] Ceramic tiles will be used in the decoration process, but currently ceramic tiles are laid using cement and yellow sand. This will result in a large workload for workers during the laying process and also have certain requirements on the workers' laying level. For the owner of the decoration, the workers' wages are also an expense. Summary of the invention

[0003] In order to overcome the shortcomings of existing ceramic tiles, the present invention provides a method for directly injecting plastic connecting buckles into ceramic tiles and the ceramic tiles produced therefrom.

[0004] The technical solution adopted by the present invention to solve the technical problem is: a method for directly injecting plastic connecting buckles into tiles, comprising the following steps:

[0005] Step 1: Cut out the glue grooves of 13-18mm thick tiles through cutting equipment;

[0006] Step 2: Process a tension groove downward along the inner side of the rubber groove;

[0007] Step 3: Process a limit groove inward along the outer end of the rubber groove;

[0008] Step 4: Place the tile in the mold on the injection molding machine and use the injection molding machine to form a plastic connecting buckle.

[0009] According to another embodiment of the present invention, the tension groove and the limiting groove have a width of 1.5-2.5 mm and a depth of 1.5-2.5 mm.

[0010] According to another embodiment of the present invention, the upper mold of the mold is made of high temperature resistant soft rubber.

[0011] According to another embodiment of the present invention, it further includes high temperature resistant soft rubber vulcanized rubber.

[0012] According to another embodiment of the present invention, the method further comprises: the injection molding machine processes the plastic to 200-220° C. and then injects the plastic into the tension groove of the tile at a pressure of 100-140 MPa, and the injection molding time is 20-35 seconds.

[0013] A ceramic tile is manufactured by a method of directly injecting plastic connecting buckles into ceramic tiles. The outer circle of the ceramic tile body is a stepped glue groove, the inner side of the glue groove is a concave tension groove downward, the outer side of the ceramic tile body exceeds the outer side of the glue groove, and an inwardly concave limiting groove is provided at the outer end of the glue groove. The buckle matches the tension groove and the limiting groove, and the outer end of the buckle is a pad extending from the outside of the ceramic tile body.

[0014] According to another embodiment of the present invention, the tension groove and the limit groove have a width of 1.5-2.5 mm and a depth of 1.5-2.5 mm.

[0015] According to another embodiment of the present invention, the buckle further includes at least two pieces on one side of the tile body, and the buckle is provided with a tension block and a limit block matching the tension groove and the limit groove.

[0016] According to another embodiment of the present invention, the buckles on the upper and lower sides are arranged alternately, and the buckles on the left and right sides are arranged alternately.

[0017] According to another embodiment of the present invention, further comprising: a sound insulation pad at least 3 mm thick is glued to the reverse side of the tile body.

[0018] According to another embodiment of the present invention, further comprising: a sound insulation pad at least 3 mm thick is glued to the reverse side of the tile body.

[0019] The beneficial effect of the present invention is that the tiles manufactured by the method of directly injecting plastic connecting buckles into tiles can be quickly connected by snap buckles, and the installation and laying are simple, without operating difficulty, which effectively reduces the cost of decoration, does not require the use of yellow sand and cement, and saves time and labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0021] Figure 1 It is a schematic diagram of the structure of the present invention;

[0022] Figure 2 The present invention Figure 1 BB section view;

[0023] Figure 3 It is a schematic diagram of the structure of the ceramic tile body of the present invention;

[0024] Figure 4 The present invention Figure 3 AA section view;

[0025] Figure 5 The present invention Figure 2 A partial enlarged schematic diagram of

[0026] Figure 6 The present invention Figure 3 A partial enlarged schematic diagram of

[0027] Figure 7 The present invention Figure 4 A partial enlarged schematic diagram of

[0028] Figure 8 It is a usage state diagram of the present invention;

[0029] In the figure, 1 is the tile body, 2 is the glue groove, 3 is the tension groove, 4 is the limit groove, 5 is the buckle, 7 is the spacer, 9 is the tension block, and 10 is the limit block. DETAILED DESCRIPTION

[0030] A method for directly injecting plastic connecting buckles into tiles comprises the following steps:

[0031] Step 1: Cut out the glue grooves of 13-18mm thick tiles through cutting equipment;

[0032] Step 2: Process a tension groove downward along the inner side of the rubber groove;

[0033] Step 3: Process a limit groove inward along the outer end of the rubber groove;

[0034] Step 4: Place the tile in the mold on the injection molding machine and use the injection molding machine to form a plastic connecting buckle.

[0035] The 13mm-18mm thick tiles are formed by cutting equipment and cut into tension grooves to achieve effective bonding between the injection-molded plastic clips and the tiles.

[0036] According to another embodiment of the present invention, the tension groove further comprises a width of 1.5-2.5 mm and a depth of 1.5-2.5 mm.

[0037] The inclined tension groove can provide better limiting ability and prevent the buckle from slipping.

[0038] According to another embodiment of the present invention, the upper mold of the mold is made of high temperature resistant soft rubber.

[0039] The upper mold of the mold is made of high temperature resistant soft rubber to avoid crushing the tiles.

[0040] According to another embodiment of the present invention, it further includes high temperature resistant soft rubber vulcanized rubber.

[0041] According to another embodiment of the present invention, the method further comprises: the injection molding machine processes the plastic to 200-220° C. and then injects the plastic into the tension groove of the tile at a pressure of 100-140 MPa, and the injection molding time is 20-35 seconds.

[0042] A ceramic tile is manufactured by a method of directly injecting plastic connecting buckles into ceramic tiles. The outer circle of the ceramic tile body 1 is a stepped glue groove 2, the inner side of the glue groove 2 is a concave tension groove 3, the outer side of the ceramic tile body 1 exceeds the outer side of the glue groove 2, and a concave limit groove 4 is provided at the outer end of the glue groove 2. A buckle 5 matches the tension groove 3 and the limit groove 4, and the outer end of the buckle 5 is a pad 7 extending from the outside of the ceramic tile body 1.

[0043] When producing the tile, the tile body 1 is placed in the mold of the injection molding machine, the injection head of the injection molding machine is aligned with the glue groove 2, and the plastic is injected into the glue groove 2. At the same time, the plastic also enters the tension groove 3 and the limit groove 4. After cooling, the plastic in the tension groove 3 and the limit groove 4 is cooled to form a tension block 9 and a limit block 10, which are used to fix the buckle 5 on the tile body 1. The outer side of the buckle 5 is a pad 7, which is limited by the mold shape on the injection molding machine. The pad 7 is used to pad another tile.

[0044] According to another embodiment of the present invention, the tension groove 3 and the limiting groove 4 have a width of 1.5-2.5 mm and a depth of 1.5-2.5 mm.

[0045] According to another embodiment of the present invention, the buckle 5 is provided with at least two pieces on one side of the tile body 1 , and the buckle 5 is provided with a tension block 9 and a limit block 10 matching the tension groove 3 and the limit groove 4 .

[0046] The tension block 9 is clamped in the tension groove 3 to provide a lateral limiting capability for the buckle 5 , and the limiting block 10 is clamped in the tension groove 4 at the end to provide a longitudinal limiting capability for the buckle 5 .

[0047] According to another embodiment of the present invention, the buckles 5 on the upper and lower sides are arranged alternately, and the buckles 5 on the left and right sides are arranged alternately.

[0048] The staggered arrangement of the clips 5 makes it convenient for the corresponding clips 5 on the tiles to be installed together to penetrate into the bottom of the tile body 1, provide support for the tile body 1, facilitate quick splicing, and facilitate adjustment of the direction and angle of assembly during assembly, which is easy to operate.

[0049] According to another embodiment of the present invention, further comprising: a sound insulation pad at least 3 mm thick is glued to the reverse side of the tile body 1 by glue.

[0050] The reverse side of the tile body 1 is pasted with waterproof, high temperature resistant and sound insulating material 8 with a thickness of more than 3 mm to prevent the tile from being broken during the injection molding process and to alleviate the uneven ground encountered during the paving process.

[0051] The above description is only illustrative rather than restrictive of the present invention. Those skilled in the art will understand that many modifications, changes or equivalents may be made without departing from the spirit and scope defined by the appended claims, but all will fall within the scope of protection of the present invention.

Claims

1. A method for directly injecting plastic connectors into tiles, characterized in that: The method comprises the following steps: Step 1, cutting a 13-18 mm thick tile into a glue groove by a cutting device; Step 2, machining a tension groove downward along the inner side of the glue groove; Step 3, machining a limit groove inward along the outer end of the glue groove; Step 4: Place the ceramic tile in a mold on an injection molding machine and form a plastic connecting buckle through the injection molding machine; the outer ring of the ceramic tile body (1) is a stepped glue groove (2), the inner side of the glue groove (2) is a concave tension groove (3) facing downward, the outer side of the ceramic tile body (1) exceeds the outer side of the glue groove (2), and there is a concave limit groove (4) at the outer end of the glue groove (2); the buckle (5) matches the tension groove (3) and the limit groove (4), and the outer end of the buckle (5) is a pad (7) extending out of the outer side of the ceramic tile body (1); there are at least two buckles (5) on one side of the ceramic tile body (1), and there are tension blocks (9) and limit blocks (10) on the buckle (5) that match the tension groove (3) and the limit groove (4); the buckles (5) on the upper and lower sides are arranged in a staggered manner, and the buckles (5) on the left and right sides are arranged in a staggered manner.

2. A method for directly injecting plastic connectors into tiles according to claim 1, characterized in that: The width of the tension groove and the limit groove is 1.5-2.5mm, and the depth is 1.5-2.5mm.

3. The method for directly injecting plastic connectors into tiles according to claim 1 is characterized in that: The upper mold of the mold is made of high temperature resistant soft rubber.

4. The method for directly injecting plastic connectors into tiles according to claim 3 is characterized in that: High temperature resistant soft rubber vulcanized rubber.

5. The method for directly injecting plastic connectors into tiles according to claim 1 is characterized in that: The injection molding machine processes the plastic to 200-220°C and then injects it into the tensile groove of the tile at a pressure of 100-140MPa. The injection molding time is 20-35s.

6. The method for directly injecting plastic connectors into tiles according to claim 1 is characterized in that: A sound insulation pad (8) having a thickness of at least 3 mm is glued to the reverse side of the tile body (1).

Images