This invention provides a
stator support structure and its
processing method for a brushless blower motor, belonging to the field of automotive parts
manufacturing technology. The invention uses aluminum sheet
stamping to obtain a base plate with several support columns. Simultaneously, a plastic connector with several snap-fit columns is injection molded on the base plate, located on one side extending from the support columns. The support columns achieve radial positioning and support of the
stator structure, realizing high-precision coaxial positioning between the
stator structure and the motor housing. The snap-fit columns axially lock the stator structure, eliminating the problems of needing to tighten nuts and the tendency for loosening and accumulated errors associated with existing bolt connections. Furthermore, the lower-density plastic connector replaces the original aluminum and other
metal materials, resulting in lighter weight. The use of a
stamping-then-
injection molding process for the base plate and plastic connector improves
processing efficiency, avoids
casting waste, increases material utilization, lowers manufacturing costs, and improves the motor's
assembly accuracy and quiet operation.