A single needle reed chain
By designing a single-needle reel chain, the uniform arrangement and flexible adjustment of reel needles are achieved by using the hinge and lock pin pressing plate sets, the problem of long reel replacement and manufacturing cycles in the prior art is solved, and the manufacturing cost and delivery cycles are reduced. And supports flexible periodic helical tooth arrangement.
Patent Information
- Application Number
- CN201910273914.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-04-07
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2039-04-07
AI Technical Summary
The existing pendant and pendant chain need to be replaced due to rust and other reasons, and the spacing between the pendant needles is inconsistent, which leads to a long manufacturing cycle and is difficult to pre-made large number of pendants, and it is difficult to adjust the number of periodic helical teeth according to different user requirements.
Design a single-needle reel chain, connecting the reel pin sheet set through head and tail articulation, setting evenly arranged pinholes, reel pin can be removably fixed, and the lock pin press set is used to keep the reel pin vertical and flexible adjustment, allowing a single reel Needle replacement and periodic helical arrangement.
It realizes uniform arrangement and flexible adjustment of the pendant needle, reduces replacement and manufacturing cycles, reduces manufacturing costs and lead cycles, and supports adjustment of periodic helical tooth arrangement according to needs.
Smart Images

Figure CN109811458B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of textile machinery, and in particular relates to a single-needle reed chain. Background Art
[0002] The main components of the sley are the screw nut drive mechanism in the cavity of the sley profile, the reed hinge attached to the outside of the profile, and the multi-toothed reed blade installed on the reed hinge. The defects of the existing reed blades and reed chains are as follows: the reed blade is a welded body of multiple reed needles and a reed blade bottom plate, but when a reed needle fails due to rust or other reasons, the entire reed blade needs to be replaced. The reed blade is installed on the reed hinge, not the reed needles are hinged to each other, and the distance between the reed needles at the transition of the two reed blades cannot be consistent with the distance between the reed needles on the same reed blade. The distance between the reed needles is very narrow, and it is very difficult to arrange the reed needles evenly on the reed blade bottom plate and weld them together, and the manufacturing cycle is long. The arrangement of the reed needles is often set to periodic helical teeth according to production needs. Because the number of helical teeth required by each user is different, it is difficult to pre-manufacture a large number of reed blades.
[0003] Therefore still be necessary to develop a kind of single needle type reed chain, in the hope that can solve above-mentioned technical problem. Summary of the invention
[0004] The purpose of the present invention is to overcome the defects in the prior art and provide a single-needle reed chain.
[0005] A single-needle reed chain comprises a plurality of reed needle blade groups and a plurality of reed needles, wherein the plurality of reed needle blade groups are connected by a head-to-tail hinged manner;
[0006] The reed needle piece group includes, from top to bottom, an upper reed needle piece group, a plurality of spacers, a lower reed needle piece group, a lower needle stopper and an intermediate rotating disk. The upper reed needle piece group and the lower reed needle piece group are fixed to the lower needle stopper by the same bolt, and the bolts between the upper and lower needle stopper groups are provided with spacers. A row of needle holes A equal to the number of reed needles are provided at equal intervals on the upper reed needle piece group, and needle holes B matching the upper reed needle piece group are provided at corresponding positions on the lower reed needle piece group. The reed needles are detachably fixed to the reed needle piece group through the needle holes A on the upper reed needle piece group and the needle holes B on the lower reed needle piece group; a connecting groove matching the intermediate rotating disk is provided in the middle portion of the lower needle stopper, and the lower needle stopper is fixed to the intermediate rotating disk through the connecting groove.
[0007] Preferably, the connected ends of the two adjacent reed needle blade groups share the same reed needle, and the two adjacent reed needle blade groups are hinged via the shared reed needle.
[0008] Preferably, the upper reed needle blade group includes two upper reed needle blades arranged one above the other, and the lower reed needle blade group includes two lower reed needle blades arranged one above the other.
[0009] Preferably, the upper reed needle blade group includes an upper reed needle blade, and the lower reed needle blade group includes a lower reed needle blade.
[0010] Preferably, a single-needle reed chain provided by the present invention further includes a plurality of locking needle pressure plate groups, the number of locking needle pressure plate groups is equal to the number of reed needle plate groups, the locking needle pressure plate group includes two locking needle pressure plates, the two locking needle pressure plates are adjacent to each other end to end and are arranged in parallel between the upper needle block plate group and the lower needle block plate group, a placement gap for placing the reed needles is left between the two locking needle pressure plates, the two locking needle pressure plates are both provided with slide grooves in the same orientation, the slide grooves are used to place the spacers provided on the bolts between the upper needle block plate group and the lower needle block plate group, the height of the spacers is greater than the thickness of the locking needle pressure plates.
[0011] Preferably, the locking needle pressure plate is made of elastic material.
[0012] Preferably, a pushing portion is provided on the side of the locking needle pressure plate for facilitating the sliding of the locking needle pressure plate relative to the spacer.
[0013] The beneficial effects of the present invention are:
[0014] 1. The present invention provides a reed hinge and reed needle integrated solution, that is, the reed hinge plate is directly provided with evenly arranged needle holes, a single reed needle is directly inserted into the hole, and the upper and lower holes of the hinge plate ensure the direction of the reed needle and the spacing between adjacent reed needles;
[0015] 2. The reed needles at the hinge of the reed needle group pass through the head and tail holes of the adjacent hinges at the same time. At this time, the reed needles serve as both the hinge shaft and the reed needle. The reed needles serve as the hinge shaft, making the needle spacing at the hinge of the reed chain more accurate.
[0016] 3. When a reed needle fails, you only need to pull it out and replace it with a new one, and there is no need to replace other intact reed needles. This allows for mass production of reed needles, improving manufacturing costs and delivery cycles.
[0017] 4. The single-needle plug-in type reed needle is more flexible in setting the periodic helical tooth arrangement, and the periodic arrangement can be adjusted at any time according to production needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of a single-needle reed chain in an embodiment;
[0019] Figure 2 Schematic diagram of the structure of a single reed needle group in the embodiment;
[0020] Figure 3 An exploded view of a single reed needle piece group in the embodiment;
[0021] Figure 4The diagram is a connection diagram of an upper reed needle piece group consisting of two upper reed needle pieces arranged one above the other and a lower reed needle piece group consisting of two lower reed needle pieces arranged one above the other;
[0022] Figure 5 The figure is a connection diagram in which the upper reed needle piece group is an upper reed needle piece and the lower reed needle piece group is a lower reed needle piece;
[0023] Figure 6 It is a structural schematic diagram of a single reed needle piece group with a locking needle pressure plate group;
[0024] Figure 7 for Figure 6 Exploded diagram. DETAILED DESCRIPTION
[0025] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments.
[0026] Example
[0027] like Figure 1-4 As shown, a single-needle reed chain comprises a plurality of reed needle blade groups 2 and a plurality of reed needles 1, wherein the plurality of reed needle blade groups 2 are connected by hinged means;
[0028] The reed needle piece group 2 includes, from top to bottom, an upper reed needle piece group 4, several spacers 7, a lower reed needle piece group 5, a lower needle stopper 3 and an intermediate turntable 6. The upper reed needle piece group 4 and the lower reed needle piece group 5 are fixed to the lower needle stopper 3 by the same bolt, and the bolts between the upper reed needle piece group 4 and the lower reed needle piece group 5 are provided with spacers 7. The purpose of providing the spacers 7 is to ensure that the reed needle 1 is vertically arranged on the reed needle piece group without tilting; a row of needle holes A8 equal to the number of reed needles 1 are evenly spaced on the upper reed needle piece group 4, and needle holes B9 matching the upper reed needle piece group 4 are provided at corresponding positions on the lower reed needle piece group 5. The reed needle 1 is detachably fixed to the reed needle piece group 2 through the needle holes A8 on the upper reed needle piece group 4 and the needle holes B9 on the lower reed needle piece group. The middle part of the lower needle block 3 is provided with a connection groove 10 matching the middle turntable 6, and the lower needle block 3 is fixed to the middle turntable 6 through the connection groove 10, and the lower reed needle group 5 is fixed to the middle turntable 6 through bolts. The adjacent ends of the two adjacent reed needle groups 2 share the same reed needle 1, and the two adjacent reed needle groups 2 are hinged through the shared reed needle 1. The upper reed needle group 4 includes two upper reed needles 8 arranged up and down, and the lower reed needle group 5 includes two lower reed needles 9 arranged up and down, and such an arrangement is convenient for the head-to-tail hinge connection between the adjacent reed needle groups.
[0029] To further save materials, such as Figure 5 As shown, the upper reed needle blade group 4 includes an upper reed needle blade 8, and the lower reed needle blade group 5 includes a lower reed needle blade 9.
[0030] In order to further effectively ensure that the reed needle is perpendicular to the surface of the reed needle plate group after installation and to facilitate the removal of the reed needle after installation, the present invention provides a single-needle reed chain, which also includes a plurality of locking needle pressure plate groups 11. The number of locking needle pressure plate groups 11 is equal to the number of reed needle plate groups 2. The locking needle pressure plate group 11 includes two locking needle pressure plates 13. The two locking needle pressure plates 13 are adjacent to each other end to end and are arranged in parallel between the upper needle block plate group 4 and the lower needle block plate group 3. A placement seam is left between the two locking needle pressure plates 13 for placing the reed needle 1. The two locking needle pressure plates 13 are both provided with slide grooves 14 with the same orientation. The slide groove 14 is used to place the spacer 7 provided on the bolt between the upper needle block plate group 4 and the lower needle block plate group 3. The height of the spacer 7 is greater than the thickness of the locking needle pressure plate 13, and the locking needle pressure plate 13 is made of elastic material.
[0031] The side surface of the locking needle pressing plate 13 is provided with a pushing portion 12 for facilitating the sliding of the locking needle pressing plate 13 relative to the spacer 7 .
[0032] The use method of the present invention is as follows: a single-needle reed chain is arranged on an external driving device, and the middle of the rotating discs at both ends of the single-needle reed chain is fixed to an external contraction mechanism by bolts;
[0033] When the reed needle 1 is in use for textile production, if one of the reed needles fails due to wear, the failed reed needle is directly pulled out and replaced with a spare reed needle;
[0034] When multiple reed needles of different lengths are arranged periodically on the reed chain and the periodicity needs to be adjusted, they can be pulled out and then reinserted to adjust the periodicity.
[0035] The preferred embodiments of the present invention have been specifically described above, but the present invention is not limited to the described embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of this application.
Claims
1. A single-needle reed chain, characterized in that: It comprises a plurality of reed needle blade groups and a plurality of reed needles, wherein the plurality of reed needle blade groups are connected by a head-to-tail hinged manner; The reed needle piece group includes an upper reed needle piece group, a plurality of spacers, a lower reed needle piece group, a lower needle stopper and an intermediate rotating disk from top to bottom. The upper reed needle piece group and the lower reed needle piece group are fixed to the lower needle stopper by the same bolt, and the bolts between the upper and lower needle stopper groups are provided with spacers. The upper reed needle piece group is provided with a row of needle holes A equal to the number of reed needles at equal intervals, and the lower reed needle piece group is provided with a row of needle holes A equal to the number of reed needles at corresponding positions. The reed needle is detachably fixed on the reed needle piece group through the needle hole A on the upper reed needle piece group and the needle hole B on the lower reed needle piece group; the middle part of the lower reed needle piece is provided with a connecting groove matching the intermediate rotating disk, and the lower reed needle piece is fixed on the intermediate rotating disk through the connecting groove, and the connected ends of the two adjacent reed needle piece groups share the same reed needle, and the two adjacent reed needle piece groups are hinged through the shared reed needle.
2. The single-needle reed chain according to claim 1, characterized in that: The upper reed needle piece group includes two upper reed needle pieces arranged one above the other, and the lower reed needle piece group includes two lower reed needle pieces arranged one above the other.
3. The single-needle reed chain according to claim 1, characterized in that: The upper reed needle piece group includes an upper reed needle piece, and the lower reed needle piece group includes a lower reed needle piece.
4. The single-needle reed chain according to any one of claims 1 to 3, characterized in that: It also includes a plurality of locking needle pressure plate groups, the number of locking needle pressure plate groups is equal to the number of reed needle plate groups, the locking needle pressure plate group includes two locking needle pressure plates, the two locking needle pressure plates are adjacent to each other end to end and are arranged in parallel between the upper needle block plate group and the lower needle block plate group, a placement gap for placing the reed needles is left between the two locking needle pressure plates, the two locking needle pressure plates are both provided with sliding grooves in the same orientation, the sliding grooves are used to place the spacers provided on the bolts between the upper needle block plate group and the lower needle block plate group, the height of the spacers is greater than the thickness of the locking needle pressure plate.
5. The single-needle reed chain according to claim 4, characterized in that: The locking needle pressing plate is made of elastic material.
6. The single-needle reed chain according to claim 5, characterized in that: A pushing portion is provided on the side of the locking needle pressing plate for facilitating the sliding of the locking needle pressing plate relative to the spacer.