An automatic wrapping system for quality inspection of soft packaging bags

Abstract

The present invention discloses an automatic packing system for quality inspection of soft packaging bags, wherein a switch control box is electrically connected to electrical components in the equipment, a material inspection mechanism for inspecting materials is arranged on a conveyor belt mechanism, a packing workbench is arranged on the side of the conveyor belt mechanism, a stacking mechanism is arranged on the packing workbench between the packing workbench and the conveyor belt mechanism, a material lateral transfer mechanism is arranged on the side of the stacking mechanism, a material turning mechanism is arranged in the moving direction of the material lateral transfer mechanism, a material longitudinal transfer mechanism is arranged on the side of the material turning mechanism, a material packing and conveying mechanism is arranged at the bottom of the material longitudinal transfer mechanism, and a baler is arranged at one end of the material packing and conveying mechanism. The present invention enables the equipment to automatically complete multiple tasks, with high efficiency and low labor intensity.

Description

Technical Field

[0001] The invention relates to the technical field of cardboard material packaging equipment, in particular to the technical field of an automatic packaging system for quality detection of soft packaging bags. Background Art

[0002] At present, in the flexible packaging industry, the finished products produced by bag-making machines require manual quality inspection and wrapping, which has serious quality problems and consumes a lot of manpower. In today's era of difficulty in recruiting workers and high labor costs, it is urgent for many factories to use machine vision to replace manual quality inspection, while also ensuring product quality. Each bag-making machine requires at least two people to wrap manually, so intelligent equipment is the best way to replace manual labor, and this device solves this problem. Summary of the invention

[0003] The purpose of the present invention is to solve the problems in the prior art and to provide an automatic wrapping system for quality inspection of soft packaging bags, which can enable the equipment to automatically complete multiple tasks with high efficiency and low manual labor intensity.

[0004] To achieve the above-mentioned purpose, the present invention proposes an automatic wrapping system for quality inspection of soft packaging bags, comprising a conveyor belt mechanism, a material detection mechanism, a packaging workbench, a stacking mechanism, a material lateral transfer mechanism, a material turning mechanism, a material longitudinal transfer mechanism, a material packaging and conveying mechanism, a baler and a switch control box for controlling the operating state of the equipment, wherein the switch control box is electrically connected to the electrical components in the equipment, a material detection mechanism for detecting materials is arranged on the conveyor belt mechanism, a packaging workbench is arranged on the side of the conveyor belt mechanism, a stacking mechanism is arranged on the packaging workbench between the packaging workbench and the conveyor belt mechanism, a material lateral transfer mechanism is arranged on the side of the stacking mechanism, a material turning mechanism is arranged in the movement direction of the material lateral transfer mechanism, a material longitudinal transfer mechanism is arranged on the side of the material turning mechanism, a material packaging and conveying mechanism is arranged at the lower part of the material longitudinal transfer mechanism, and a baler is arranged at one end of the material packaging and conveying mechanism.

[0005] Preferably, the material detection mechanism comprises a material detection bracket and a camera, the material detection bracket is fixed above the conveyor belt mechanism, and the camera is fixed on the material detection bracket.

[0006] Preferably, the stacking mechanism includes a stacking lifting seat, a stacking lifting motor, a stacking lifting screw, a stacking lifting guide rod, a stacking limit block and a stacking cylinder. The stacking lifting motor is fixedly arranged at the lower part of the packaging workbench, and the stacking lifting screw is connected to the rotating shaft of the stacking lifting motor. The stacking lifting guide rod is fixedly arranged at the upper part of the packaging workbench. The stacking lifting screw passes through the screw sleeve on the stacking lifting seat, and the stacking lifting guide rod passes through the stacking lifting seat. A stacking limit block is fixed to the upper part of the stacking lifting seat by bolts, and a stacking cylinder is arranged on the side of the stacking limit block on the stacking lifting seat, and a push plate is arranged on the telescopic rod of the stacking cylinder.

[0007] Preferably, the material transverse transfer mechanism includes a material transverse transfer guide rail, a material transverse transfer motor, a material transverse sliding block and a material transverse transfer push plate. A material transverse transfer motor is fixedly provided on one side of the material transverse transfer guide rail. Pulleys are respectively provided at both ends of the material transverse transfer guide rail. A transmission belt is provided between the pulleys. The rotating shaft of the material transverse transfer motor is connected to the pulley in transmission. A material transverse sliding block is provided on the material transverse transfer guide rail. The transmission belt is fixed on the material transverse sliding block. The material transverse transfer push plate is fixed on the material transverse sliding block.

[0008] Preferably, the material turning mechanism comprises a material turning motor, a material turning table and a material turning push plate, a material turning push plate is fixedly provided on the rotating shaft of the material turning motor, a material turning table is provided on the upper part of the material turning motor, and the material turning push plate passes through the material turning table.

[0009] Preferably, the material packing and conveying mechanism comprises a material packing and conveying seat, a material packing and conveying sliding cylinder and a material packing and conveying plate. The material packing and conveying seat is fixed with a material packing and conveying plate, and a material packing and conveying sliding cylinder is arranged between the material packing and conveying plate and the material packing and conveying seat.

[0010] Preferably, the switch control box comprises a processor, a memory, buttons and a display screen, and the processor is respectively connected to the memory, buttons and display screen for signal transmission.

[0011] Preferably, the material longitudinal transfer mechanism includes a material longitudinal transfer seat, a material longitudinal transfer motor and a material longitudinal transfer push plate. The material longitudinal transfer motor is fixedly provided at the end of the material longitudinal transfer seat, pulleys are respectively provided at both ends of the material longitudinal transfer seat, a transmission belt is provided between the pulleys, and the material longitudinal transfer push plate is fixed on the transmission belt.

[0012] Beneficial effects of the invention: The invention applies a conveyor belt mechanism, a material detection mechanism, a packaging workbench, a stacking mechanism, a material lateral transfer mechanism, a material flipping mechanism, a material longitudinal transfer mechanism, and a material packaging and conveying mechanism to the automatic packaging equipment for quality inspection of soft packaging bags, so that the equipment can automatically complete automatic material picking of packaging bags; material directional transmission; material quality inspection; defective material waste discharge; automatic material stacking; and automatic material packaging. The device realizes intelligence: automatic transmission, automatic transmission direction change, automatic stacking, automatic grabbing, and automatic packaging. It replaces a large number of manual operations and solves the problem that manual labor cannot perform quality inspection in this process at present. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The above and other features, properties and advantages of the present invention will become more apparent through the following description in conjunction with the accompanying drawings and embodiments, in which the same reference numerals always represent the same features, wherein:

[0014] Figure 1 It is a three-dimensional schematic diagram of an automatic wrapping system for quality inspection of soft packaging bags of the present invention;

[0015] Figure 2 It is a schematic diagram of the structure of the present invention after removing the conveyor belt mechanism and the material detection mechanism;

[0016] Figure 3 It is a three-dimensional schematic diagram of the material lateral transfer mechanism;

[0017] Figure 4 It is a three-dimensional schematic diagram of the stacking mechanism;

[0018] Figure 5 It is a schematic diagram of the structure of the baler;

[0019] Figure 6 It is a structural diagram of the material packaging and conveying mechanism;

[0020] Figure 7 It is a structural diagram of the material turning mechanism;

[0021] Figure 8 It is a structural diagram of the material detection mechanism.

[0022] In the figure: 1- conveyor belt mechanism, 2- material detection mechanism, 21- material detection bracket, 22- camera, 3- packaging workbench, 4- stacking mechanism, 41- stacking lifting seat, 42- stacking lifting motor, 43- stacking lifting screw, 44- stacking lifting guide rod, 45- stacking limit block, 46- whole material cylinder, 5- material lateral transfer mechanism, 51- material lateral transfer guide rail, 52- material lateral transfer motor, 53- material lateral sliding block, 54- material lateral transfer push plate, 6- material turning mechanism, 61- material turning motor, 62- material turning table, 63- material turning push plate, 7- material longitudinal transfer mechanism, 71- material longitudinal transfer seat, 72- material longitudinal transfer motor, 73- material longitudinal transfer push plate, 8- material packaging and conveying mechanism, 81- material packaging and conveying seat, 82- material packaging and conveying sliding cylinder, 83- material packaging and conveying plate, 9- packaging machine. DETAILED DESCRIPTION

[0023] See also Figure 1-Figure 8 The present invention discloses an automatic packing system for quality inspection of soft packaging bags, comprising a conveyor belt mechanism 1, a material inspection mechanism 2, a packing workbench 3, a stacking mechanism 4, a material lateral transfer mechanism 5, a material flipping mechanism 6, a material longitudinal transfer mechanism 7, a material packing and conveying mechanism 8, a packing machine 9 and a switch control box for controlling the operation state of the equipment. The switch control box is electrically connected to the electrical components in the equipment, and the working state of the electrical components such as valve bodies, sensors, and motors in the equipment is controlled by the switch control box. The conveyor belt mechanism 1 is provided with a material inspection mechanism 2 for inspecting materials. The material inspection mechanism 2 is used to judge whether the material is qualified by machine vision. The conveyor belt mechanism 1 is provided with a material inspection mechanism 2 for inspecting materials. The material inspection mechanism 2 is used to judge whether the material is qualified by machine vision. A packing workbench 3 is provided at the top, and a stacking mechanism 4 is provided on the packing workbench 3 between the packing workbench 3 and the conveyor belt mechanism 1. The materials are packed by the stacking mechanism 4. A material lateral transfer mechanism 5 is provided on the side of the stacking mechanism 4. A material flipping mechanism 6 is provided in the movement direction of the material lateral transfer mechanism 5. The materials are transported to the material flipping mechanism 6 by the material lateral transfer mechanism 5. A material longitudinal transfer mechanism 7 is provided on the side of the material flipping mechanism 6. The material longitudinal transfer mechanism 7 is used to push the materials out of the equipment. A material packing and conveying mechanism 8 is provided at the bottom of the material longitudinal transfer mechanism 7. A baler 9 is provided at one end of the material packing and conveying mechanism 8. The material detection mechanism 2 includes a material detection bracket 21 and a camera 22. The material detection bracket 21 is fixed above the conveyor belt mechanism 1, and the camera 22 is fixed on the material detection bracket 21. The material detection mechanism 2 determines whether the material is qualified by machine vision.

[0024] The stacking mechanism 4 includes a stacking lifting seat 41, a stacking lifting motor 42, a stacking lifting screw 43, a stacking lifting guide rod 44, a stacking limit block 45 and a stacking cylinder 46. The stacking lifting motor 42 is fixedly arranged at the lower part of the packaging workbench 3, and the stacking lifting screw 43 is connected to the rotating shaft of the stacking lifting motor 42. The stacking lifting guide rod 44 is fixedly arranged at the upper part of the packaging workbench 3. The stacking lifting screw 43 passes through the screw sleeve on the stacking lifting seat 41, and the stacking lifting screw 43 is driven to rotate by the stacking lifting motor 42. The stacking lifting seat 41 is moved up and down through the stacking lifting screw 43, the stacking lifting guide rod 44 passes through the stacking lifting seat 41, and a stacking limit block 45 is fixed to the upper part of the stacking lifting seat 41 by bolts. The stacking limit block 45 limits the path through which the material passes, so that the material is transported on the set path, and a material-forming cylinder 46 is provided on the side of the stacking limit block 45 on the stacking lifting seat 41. A push plate is provided on the telescopic rod of the material-forming cylinder 46, and the push plate is driven to move by the material-forming cylinder 46, so that the material is pushed neatly by the push plate. The material transverse transfer mechanism 5 includes a material transverse transfer guide rail 51, a material transverse transfer motor 52, a material transverse sliding block 53 and a material transverse transfer push plate 54. The material transverse transfer motor 52 is fixedly provided on one side of the material transverse transfer guide rail 51. Pulleys are respectively provided at both ends of the material transverse transfer guide rail 51, and a transmission belt is provided between the pulleys. The rotating shaft of the material transverse transfer motor 52 is connected to the pulley in transmission. The material transverse transfer guide rail 51 is provided with a material transverse sliding block 53, and the transmission belt is fixed on the material transverse sliding block 53. The material transverse transfer push plate 54 is fixed on the material transverse sliding block 53. The pulley and the transmission belt are driven to move by the material transverse transfer motor 52, the material transverse sliding block 53 is driven to move by the transmission belt, the material transverse transfer push plate 54 is driven to move by the material transverse sliding block 53, and the material is pushed to move by the material transverse transfer push plate 54. The material turning mechanism 6 includes a material turning motor 61, a material turning table 62 and a material turning push plate 63. The material turning push plate 63 is fixedly provided on the rotating shaft of the material turning motor 61. The material turning table 62 is provided on the upper part of the material turning motor 61. The material turning push plate 63 passes through the material turning table 62, and the material turning push plate 63 is driven to rotate by the material turning motor 61, thereby driving the material to turn over.

[0025] The material packing and conveying mechanism 8 includes a material packing and conveying seat 81, a material packing and conveying sliding cylinder 82 and a material packing and conveying plate 83. The material packing and conveying seat 81 is fixed with a material packing and conveying plate 83. A material packing and conveying sliding cylinder 82 is provided between the material packing and conveying plate 83 and the material packing and conveying seat 81. The material packing and conveying sliding cylinder 82 drives the material packing and conveying plate 83 to move, and the material is conveyed to the packing machine 9 through the material packing and conveying plate 83. The switch control box includes a processor, a memory, a button and a display screen. The processor is connected to the memory, the button and the display screen for signal transmission respectively. The switch control box controls the operation of the components in the device through a program and receives information sent back by the sensor. The material longitudinal transfer mechanism 7 includes a material longitudinal transfer seat 71, a material longitudinal transfer motor 72 and a material longitudinal transfer push plate 73. The material longitudinal transfer motor 72 is fixedly provided at the end of the material longitudinal transfer seat 71. Pulleys are respectively provided at both ends of the material longitudinal transfer seat 71. A transmission belt is provided between the pulleys. The material longitudinal transfer push plate 73 is fixedly provided on the transmission belt. The pulley is driven to move by the material longitudinal transfer motor 72, the transmission belt is driven to move by the pulley, the material longitudinal transfer push plate 73 is driven to move by the transmission belt, and the material movement is pushed by the material longitudinal transfer push plate 73.

[0026] Working process of the present invention:

[0027] In the working process of the automatic wrapping system for quality inspection of soft packaging bags of the present invention, the material is firstly conveyed by the conveyor belt mechanism 1, the material is photographed by the material inspection mechanism 2, and the image is judged by the system software whether the material is qualified, and the qualified and unqualified materials are continuously conveyed to the subsequent steps through different conveyor belts, and the qualified materials are finally conveyed to the stacking mechanism 4. In the working process of the stacking mechanism 4, the stacking lifting motor 42 drives the stacking lifting screw 43 to rotate, and the stacking lifting screw 43 drives the stacking lifting seat 41 to rise and fall, and the stacking limit block 45 limits the path through which the material passes, so that the material The material is conveyed along the set path, and the push plate is driven to move by the material-forming cylinder 46, and the material is pushed neatly by the push plate, and the material is transferred to the material turning mechanism 6 by the material transverse transfer mechanism 5, and the material is turned over by the material turning mechanism 6, and finally a set number of materials are stacked, and the material packaging and conveying sliding cylinder 82 drives the material packaging and conveying plate 83 to move, and the material is conveyed to the baler 9 by the material packaging and conveying plate 83, and the material is packaged by the baler 9, and the packaged material is finally pushed to the material longitudinal transfer mechanism 7 by the material transverse transfer mechanism 5, and finally pushed out of the equipment by the material longitudinal transfer mechanism 7.

[0028] The present invention is a flexible packaging bag quality inspection automatic wrapping system. By applying a conveyor belt mechanism 1, a material inspection mechanism 2, a packaging workbench 3, a stacking mechanism 4, a material lateral transfer mechanism 5, a material flipping mechanism 6, a material longitudinal transfer mechanism 7, and a material packaging conveying mechanism 8 in the flexible packaging bag quality inspection automatic wrapping equipment, the equipment can automatically complete the automatic material taking of packaging bags; the material's directional transmission; the material's quality inspection; the defective material's waste discharge; the material's automatic stacking; and the material's automatic wrapping. The device realizes intelligence: automatic transmission, automatic transmission direction change, automatic stacking, automatic grabbing, and automatic wrapping. It replaces a large number of manual operations and solves the problem that manual labor cannot perform quality inspection in this process at present.

[0029] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention belongs to the protection scope of the present invention.

Claims

1. A flexible packaging bag quality inspection automatic wrapping system, characterized by: It includes a conveyor belt mechanism, a material detection mechanism, a packaging workbench, a stacking mechanism, a material lateral transfer mechanism, a material turning mechanism, a material longitudinal transfer mechanism, a material packaging and conveying mechanism, a baler and a switch control box for controlling the operation state of the equipment, wherein the switch control box is electrically connected to the electrical components in the equipment, a material detection mechanism for detecting materials is arranged on the conveyor belt mechanism, a packaging workbench is arranged on the side of the conveyor belt mechanism, a stacking mechanism is arranged on the packaging workbench between the packaging workbench and the conveyor belt mechanism, a material lateral transfer mechanism is arranged on the side of the stacking mechanism, a material turning mechanism is arranged in the movement direction of the material lateral transfer mechanism, a material longitudinal transfer mechanism is arranged on the side of the material turning mechanism, a material packaging and conveying mechanism is arranged at the lower part of the material longitudinal transfer mechanism, and a baler is arranged at one end of the material packaging and conveying mechanism; the stacking mechanism includes a stacking lifting seat, a stacking lifting motor, a stacking lifting screw, a stacking lifting guide rod, a stacking limit block and a whole material cylinder, and the stacking lifting motor is fixedly arranged on the packaging workbench. The stacking lifting screw is connected to the rotating shaft of the stacking lifting motor, and the stacking lifting guide rod is fixedly arranged on the upper part of the packaging workbench. The stacking lifting screw passes through the screw sleeve on the stacking lifting seat, and the stacking lifting guide rod passes through the stacking lifting seat. The upper part of the stacking lifting seat is fixed with a stacking limit block by bolts, and a whole material cylinder is arranged on the side of the stacking limit block on the stacking lifting seat, and a push plate is arranged on the telescopic rod of the whole material cylinder; the material turning mechanism comprises a material turning motor, a material turning table and a material turning push plate, a material turning push plate is fixedly arranged on the rotating shaft of the material turning motor, a material turning table is arranged on the upper part of the material turning motor, and the material turning push plate passes through the material turning table; the material longitudinal transfer mechanism comprises a material longitudinal transfer seat, a material longitudinal transfer motor and a material longitudinal transfer push plate, a material longitudinal transfer motor is fixedly arranged at the end of the material longitudinal transfer seat, pulleys are arranged at both ends of the material longitudinal transfer seat, a transmission belt is arranged between the pulleys, and the material longitudinal transfer push plate is fixedly arranged on the transmission belt.

2. The automatic wrapping system for quality inspection of soft packaging bags according to claim 1, characterized in that: The material detection mechanism comprises a material detection bracket and a camera. The material detection bracket is fixed above the conveyor belt mechanism, and the camera is fixed on the material detection bracket.

3. The automatic wrapping system for quality inspection of soft packaging bags according to claim 1, characterized in that: The material transverse transfer mechanism includes a material transverse transfer guide rail, a material transverse transfer motor, a material transverse sliding block and a material transverse transfer push plate. A material transverse transfer motor is fixedly provided on one side of the material transverse transfer guide rail. Pulleys are respectively provided at both ends of the material transverse transfer guide rail. A transmission belt is provided between the pulleys. The rotating shaft of the material transverse transfer motor is connected to the pulley in transmission. A material transverse sliding block is provided on the material transverse transfer guide rail. The transmission belt is fixedly provided on the material transverse sliding block. The material transverse transfer push plate is fixedly provided on the material transverse sliding block.

4. The automatic wrapping system for quality inspection of soft packaging bags according to claim 1, characterized in that: The material packing and conveying mechanism comprises a material packing and conveying seat, a material packing and conveying sliding cylinder and a material packing and conveying plate. The material packing and conveying seat is fixed with a material packing and conveying plate, and a material packing and conveying sliding cylinder is arranged between the material packing and conveying plate and the material packing and conveying seat.

5. The automatic wrapping system for quality inspection of soft packaging bags according to claim 1, characterized in that: The switch control box comprises a processor, a memory, a button and a display screen, and the processor is respectively connected to the memory, the button and the display screen for signal transmission.

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