A density-adjustable forage silage fermentation device

By designing a density-adjustable forage silage fermentation device, we solve the problem that existing equipment cannot meet the needs of scientific research on the impact of forage density on silage quality, achieve the adjustability of forage density and control of the fermentation environment, and improve the reliability of research results. sex.

CN110144286BActive Publication Date: 2025-01-21INST OF ANIMAL SCI & VETERINARY MEDICINE SHANDONG ACADEMY OF AGRI SCI
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Patent Information

Application Number
CN201910572663.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-06-27
Publication Date
2025-01-21
Estimated Expiration
2039-06-27

AI Technical Summary

Technical Problem

Existing equipment cannot meet the research needs of the impact of density for grass research on silage quality, and existing grass crushing and compression devices cannot achieve the density adjustment required for scientific research.

Method used

A density-adjustable pasture silage fermentation device is designed, which includes a pasture density adjustment mechanism and a pasture fermentation storage mechanism. The density adjustment mechanism realizes the adjustment of the density of the forage through the cooperation of the compression tube and the screw rod; the fermentation storage mechanism ensures the anaerobic environment of the forage during the fermentation process through the design of the inner barrel cover and one-way valve.

Benefits of technology

It realizes the production and storage of forage of different densities, provides density control conditions required for scientific research, improves the reliability of research results, and facilitates research on forage silage quality.

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Abstract

A density-adjustable forage silage fermentation device relates to the field of animal husbandry, and includes a forage density adjustment mechanism and a forage fermentation storage mechanism. The forage density adjustment mechanism includes a bracket, and the bracket is provided with a central plate and a bottom plate arranged in parallel. A compression tube is installed in the center of the central plate, and a compression column for spirally squeezing forage is provided on the upper side of the central plate. A pull-down mechanism for blocking the lower pipe opening of the compression tube is provided on the lower side of the central plate. The present invention utilizes the forage density adjustment mechanism to realize the production of forage with different densities, and utilizes the forage fermentation storage mechanism to seal forage with different densities for scientific research purposes, explore the optimal solution for forage storage, and provide people with better technical services.
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Description

Technical Field

[0001] The invention relates to the technical field of animal husbandry, in particular to a density-adjustable forage silage fermentation device. Background Art

[0002] Raw material density when making forage silage (kg / m 3 ) is a key factor affecting the quality of silage fermentation. In scientific research, accurately evaluating the effect of forage density on silage quality has important production guidance significance. For example, at what density of forage is it less likely to rot and easier to preserve for a long time, etc. However, there is currently no relevant equipment for scientific research, resulting in low reliability of related research results.

[0003] Chinese patent CN 108401694A simply discloses a grass crushing and compression device, which compresses the crushed grass. This simple compression is of no use to scientific research and cannot be applied to scientific research. Summary of the invention

[0004] In view of the problem that existing equipment cannot meet the research on the influence of density on silage quality for forage scientific research, the device of the present invention provides a density-adjustable forage silage fermentation device, aiming to facilitate the research on the influence of different densities on silage fermentation quality.

[0005] The technical solution adopted by the present invention to solve the technical problem is:

[0006] A density-adjustable forage silage fermentation device comprises a forage density adjustment mechanism and a forage fermentation storage mechanism, wherein the forage density adjustment mechanism comprises a base plate, a plurality of support rods are arranged on the base plate, a center plate is arranged at the upper end of the support rods, a center hole is arranged in the middle of the center plate, a compression tube is installed in the center hole, an upper connecting rod is arranged on each side of the center plate, an upper fixing plate is installed on the top of the upper connecting rod, a threaded hole is arranged in the middle of the upper fixing plate, a spiral rod is rotatably installed in the threaded hole, a rotating rod is arranged at the upper end of the spiral rod, a compression column is arranged at the lower end of the spiral rod, and a pull-down mechanism for sealing the lower pipe opening of the compression tube is arranged on the lower side of the center plate.

[0007] Furthermore, the pull-down mechanism includes a left support plate and a right support plate respectively arranged on both sides of the center plate, a pull-down plate is slidably installed between the left support plate and the right support plate, a left guide groove and a right guide groove are provided on the pull-down plate, the left guide groove cooperates with the left support plate, and the right guide groove cooperates with the right support plate, a middle groove is provided in the middle of the pull-down plate, and the width of the middle groove is greater than the diameter of the compression tube.

[0008] Furthermore, the forage fermentation storage mechanism includes an outer barrel, the inner wall of the outer barrel is provided with an internal thread, the inner thread of the outer barrel is connected to an inner barrel cover, the center of the inner barrel cover is provided with an air hole, the inner barrel cover is provided with a plurality of rotating positioning grooves in a circular array, and a one-way valve is installed in the air hole.

[0009] Furthermore, a sealing rubber ring is provided between the one-way valve and the air vent.

[0010] Furthermore, the rotating locking groove cooperates with a locking wrench, and the locking wrench includes a telescopic rod group, a connecting rod is provided at the lower end of the telescopic rod group, a locking block is provided on the connecting rod, and a handle is provided at the upper end of the telescopic rod group.

[0011] Furthermore, the telescopic rod group includes an outer telescopic tube, an inner rod and an adjusting knob, wherein the inner rod is slidably installed in the outer telescopic tube, and the adjusting knob enables the inner rod to move along the outer telescopic tube and be positioned at a point on the outer telescopic tube.

[0012] Furthermore, the center plate is connected to a side plate, a conveyor belt mechanism is provided between the bottom plate and the center plate, an outer barrel is placed on the conveyor belt mechanism, a pushing mechanism is provided on one side of the conveyor belt mechanism, the pushing mechanism pushes the outer barrel to the lower side of one side of the side plate, and a positioning wrench is installed on the side plate.

[0013] Furthermore, the conveyor belt mechanism includes a driving roller, a driven roller and a conveyor belt connecting the two rollers, and the driving roller is connected to a motor.

[0014] Furthermore, the pushing mechanism includes an electric cylinder and a pushing plate, and the electric cylinder is connected to a pushing plate.

[0015] Furthermore, the compression tube comprises a compression tube body, the compression tube body is smaller than the diameter of the center hole, a limiting ring is provided on the compression tube body, and the diameter of the limiting ring is larger than the diameter of the center hole.

[0016] The beneficial effects of the present invention are:

[0017] The present invention utilizes a grass density adjustment mechanism to realize the production of grasses with different densities, utilizes a grass fermentation storage mechanism to seal grasses with different densities for scientific research purposes, explores the optimal solution for grass storage, and provides people with better technical services. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the forage density adjustment mechanism;

[0019] Figure 2 It is the front view of the forage density adjustment mechanism;

[0020] Figure 3It is a cross-sectional view of a forage fermentation storage mechanism;

[0021] Figure 4 Schematic diagram of the three-dimensional structure of the pull-down plate;

[0022] Figure 5 is a schematic structural diagram of a second embodiment of the present invention;

[0023] Figure 6 It is a schematic diagram of the three-dimensional structure of the inner barrel cover;

[0024] Figure 7 It is a schematic diagram of the three-dimensional structure of the positioning wrench;

[0025] Figure 8 is a schematic diagram of the three-dimensional structure of the compression tube;

[0026] In the figure: 11 bottom plate, 12 support rod, 13 center plate, 14 upper connecting rod, 15 upper fixed plate, 2 compression tube, 21 compression tube body, 22 limit ring, 3 compression mechanism, 31 compression column, 32 spiral rod, 33 rotating rod, 4 pull-down mechanism, 41 left support plate, 42 right support plate, 43 pull-down plate, 44 left guide groove, 45 right guide groove, 46 middle groove, 5 forage fermentation storage mechanism, 51 outer barrel, 52 inner barrel cover, 53 rotating clamping groove, 54 air vent, 55 sealing rubber ring, 56 one-way valve, 57 date adjustment plate, 6 clamping wrench, 61 connecting rod, 62 clamping block, 63 outer telescopic cylinder, 64 inner rod, 65 adjusting knob, 66 handle, 71 side plate, 72 electric cylinder, 73 push plate, 74 active roller, 75 conveyor belt, 76 driven roller. DETAILED DESCRIPTION

[0027] First embodiment

[0028] A density-adjustable grass silage fermentation device mainly consists of two parts, a grass density adjustment mechanism and a grass fermentation storage mechanism 5. The grass density adjustment mechanism is used to change the compression density of the grass. The compressed grass is placed in the grass fermentation storage mechanism and taken out after a period of time to observe the effect of the grass density on the silage quality.

[0029] The forage density adjustment mechanism comprises a bottom plate 11, on which a plurality of supporting rods 12 are arranged, and a center plate 13 is arranged at the upper ends of the supporting rods, and a center hole (not shown) is arranged in the middle of the center plate.

[0030] A compression tube 2 is installed in the central hole.

[0031] Furthermore, the compression tube 2 comprises a compression tube body 21, which is slightly smaller than the diameter of the center hole. A limiting ring 22 is provided on the compression tube body, and the diameter of the limiting ring is larger than the diameter of the center hole.

[0032] An upper connecting rod 14 is provided on both sides of the center plate, an upper fixing plate 15 is installed on the top of the upper connecting rod, a threaded hole is provided in the middle of the upper fixing plate, a screw rod 32 is rotatably installed in the threaded hole, a rotating rod 33 is provided at the upper end of the screw rod, and a compression mechanism 3 is provided at the lower end of the screw rod for squeezing the forage placed in the compression tube.

[0033] To be more specific, the compression mechanism is a compression column 31 .

[0034] The compression column is caused to move spirally by rotating the rotating rod, thereby squeezing the grass to achieve volume compression of the grass and density change.

[0035] A pull-down mechanism 4 is provided at the lower side of the center plate. The pull-down mechanism is used to block the lower pipe opening of the compression pipe and facilitate the discharge of grass at the lower pipe opening.

[0036] The pull-down mechanism includes a left support plate 41 and a right support plate 42 respectively arranged on both sides of the center plate, and a pull-down plate 43 is slidably installed between the left support plate and the right support plate, wherein the pull-down plate is provided with a left guide groove 44 and a right guide groove 45, the left guide groove cooperates with the left support plate, and the right guide groove cooperates with the right support plate. A middle groove 46 is provided in the middle of the pull-down plate, and the width of the middle groove is greater than the diameter of the compression tube 2. When the pull-down plate is inserted to the lower side of the center plate, the lower tube opening of the compression tube is in the middle groove, so that the pull-down plate can close the lower tube opening to prevent grass from leaking from there.

[0037] The forage fermentation storage mechanism 5 comprises an outer barrel 51, the inner wall of which is provided with an inner thread, and the inner barrel cover 52 is connected to the inner thread of the outer barrel. Figure 3 and Figure 6 As shown, a vent hole 54 is provided at the center of the inner barrel cover, and a plurality of rotating locking grooves 53 in an annular array are provided on the inner barrel cover.

[0038] A one-way valve 56 is installed in the air vent.

[0039] Furthermore, a sealing rubber ring 55 is provided between the one-way valve and the air vent.

[0040] A date adjustment disk 57 is also installed outside the air vent to record the fermentation time of the grass.

[0041] The rotational locking groove cooperates with the locking wrench 6. The inner barrel cover can be spirally rotated downward by the locking wrench to discharge the air in the outer barrel from the one-way valve.

[0042] like Figure 7As shown, the locking wrench 6 comprises a telescopic rod set, a connecting rod 61 is provided at the lower end of the telescopic rod set, a locking block 62 is provided on the connecting rod, and a handle 66 is provided at the upper end of the telescopic rod set. First, the locking block is inserted into the rotation locking groove, and then the handle is rotated to rotate the inner barrel cover along the internal thread on the inner wall of the outer barrel, so that the air in the outer barrel is discharged from the one-way valve.

[0043] Furthermore, the telescopic rod assembly includes an outer telescopic tube 63, an inner rod 64 and an adjusting knob 65, wherein the inner rod is slidably installed in the outer telescopic tube, and the adjusting knob can make the inner rod move along the outer telescopic tube and be positioned at a point on the outer telescopic tube.

[0044] Second embodiment

[0045] like Figure 5 As shown, the difference from the first embodiment is that the grass density adjustment mechanism and the grass fermentation storage mechanism 5 are combined into an integrated structure.

[0046] The center plate is connected to a side plate 71, and a conveyor mechanism is provided between the bottom plate and the center plate, on which an outer barrel 51 is placed. A push mechanism is provided on one side of the conveyor mechanism, which can push the outer barrel to the lower side of one side plate, and a positioning wrench 6 is installed on the side plate.

[0047] The side panels are rotatably connected to the center panel, so that the side panels can be folded when the device is not in use.

[0048] Furthermore, the conveyor belt mechanism includes an active roller 74, a driven roller 76 and a conveyor belt 75 connecting the two rollers. The active roller is connected to a motor. The motor drives the active roller to rotate, thereby driving the conveyor belt to move, so that the outer barrel moves to the bottom of the compression tube, so that the compressed forage can be directly moved to the next process for exhaust and fermentation.

[0049] Furthermore, the pushing mechanism includes an electric cylinder 72 and a push plate 73. The electric cylinder is connected to a push plate.

[0050] Working principle: The device consists of two parts: a grass density adjustment mechanism and a grass fermentation storage mechanism. The grass density adjustment mechanism is used to produce grass of different densities, which is then placed in the grass fermentation storage mechanism for anaerobic fermentation.

[0051] The compression tube is a 15 cm diameter transparent plastic straight cylinder with scale. The crushed forage raw materials are added to the compression tube, and the compression height is calculated according to the amount and density of the feed to be fermented. 4 and 2 are connected by a slot. 2 is divided into two types, one is a flat plate (without holes) at the bottom, which is used to make compressed feed; the other is a hole with the same diameter as 4, which is used to discharge the compressed feed (similar to compressed cake) out of the 4 straight tube. The pull-down plate can block or not block the lower tube mouth of the compression tube. When blocked, it is used to make compressed feed; when not blocked, it is used to discharge the compressed feed out of the compression tube. The compressed feed is rotated to different heights by the rotating rod 33, and forage feed of different densities can be obtained. Pull the pull-down plate so that the pull-down plate cannot block the compression tube, and continue to rotate the rotating rod 33 to discharge the compressed feed. The compressed feed is then placed in an outer barrel, the diameter of the outer barrel is the same as that of the compression tube, and the inner barrel has threads. Use a positioning wrench to connect the inner barrel cover, and rotate the handle 66 to compress the inner barrel cover to press the feed. Then remove the positioning wrench. There is an exhaust valve in the middle of the inner barrel cover (only exhaust but not intake) to ensure an anaerobic environment. After a certain period of fermentation, use the wrench to open the inner barrel cover again and take samples.

[0052] Except for the technical features described in the specification, all other technical features are known technologies to those skilled in the art.

Claims

1. A density-adjustable forage silage fermentation device, characterized in that: It comprises a forage density adjustment mechanism and a forage fermentation storage mechanism, wherein the forage density adjustment mechanism comprises a bottom plate, a plurality of support rods are arranged on the bottom plate, a center plate is arranged at the upper end of the support rod, a center hole is arranged in the middle of the center plate, a compression tube is installed in the center hole, an upper connecting rod is arranged on each side of the center plate, an upper fixing plate is arranged on the top of the upper connecting rod, a threaded hole is arranged in the middle of the upper fixing plate, a spiral rod is rotatably installed in the threaded hole, a rotating rod is arranged at the upper end of the spiral rod, a compression column is arranged at the lower end of the spiral rod, and a pull-down mechanism for blocking the lower pipe opening of the compression tube is arranged at the lower side of the center plate; The pull-down mechanism comprises a left support plate and a right support plate respectively arranged on both sides of the center plate, a pull-down plate is slidably installed between the left support plate and the right support plate, a left guide groove and a right guide groove are arranged on the pull-down plate, the left guide groove cooperates with the left support plate, and the right guide groove cooperates with the right support plate, a middle groove is arranged in the middle of the pull-down plate, and the width of the middle groove is greater than the diameter of the compression tube; The forage fermentation storage mechanism comprises an outer barrel, the inner wall of the outer barrel is provided with an internal thread, the inner thread of the outer barrel is connected to an inner barrel cover, a vent hole is provided at the center of the inner barrel cover, a plurality of rotating clamping grooves in an annular array are provided on the inner barrel cover, and a one-way valve is installed in the vent hole; The rotating locking groove cooperates with a locking wrench, and the locking wrench comprises a telescopic rod group, a connecting rod is provided at the lower end of the telescopic rod group, a locking block is provided on the connecting rod, and a handle is provided at the upper end of the telescopic rod group; The center plate is connected to a side plate, a conveyor belt mechanism is provided between the bottom plate and the center plate, an outer barrel is placed on the conveyor belt mechanism, a push mechanism is provided on one side of the conveyor belt mechanism, the push mechanism pushes the outer barrel to the lower side of one side plate, and a positioning wrench is installed on the side plate; The conveyor belt mechanism comprises a driving roller, a driven roller and a conveyor belt connecting the two rollers, and the driving roller is connected to a motor; The motor drives the active roller to rotate, which in turn drives the conveyor belt to move, so that the outer barrel moves to the bottom of the compression tube, making it convenient for the compressed forage to be directly moved to the next process for exhaust and fermentation.

2. The density-adjustable forage silage fermentation device according to claim 1, characterized in that: A sealing rubber ring is arranged between the one-way valve and the air vent.

3. The density-adjustable forage silage fermentation device according to claim 1, characterized in that: The telescopic rod assembly comprises an outer telescopic tube, an inner rod and an adjusting knob, wherein the inner rod is slidably mounted in the outer telescopic tube, and the adjusting knob enables the inner rod to move along the outer telescopic tube and be positioned at a point on the outer telescopic tube.

4. The density-adjustable forage silage fermentation device according to claim 1, characterized in that: The pushing mechanism comprises an electric cylinder and a pushing plate, and the electric cylinder is connected with a pushing plate.

5. The density-adjustable forage silage fermentation device according to any one of claims 1 to 4, characterized in that: The compression tube comprises a compression tube body, the compression tube body is smaller than the diameter of the center hole, a limiting ring is arranged on the compression tube body, and the diameter of the limiting ring is larger than the diameter of the center hole.

Citation Information

Patent Citations

  • Forage grass crushing and compressing device for animal husbandry

    CN108401694A

  • Ensiling herbage packing system

    CN1357478A

  • A ensiling fermentation cylinder for laboratory

    CN206651331U

  • Density-adjustable forage silage fermentation device

    CN210193844U