An electronic rotor mechanism

Abstract

The present invention discloses an electronic rotor mechanism, comprising a rotating shaft and a plurality of fixed steel plates. The plurality of fixed steel plates are slidably mounted on the outer surface of the rotating shaft. A spacer steel plate is slidably mounted on the rotating shaft between two adjacent fixed steel plates. Fastening nuts are threadedly mounted on both ends of the rotating shaft's outer surface. Opposing sides of the two fastening nuts tightly fit the fixed steel plates at both ends of the rotating shaft. Threaded holes are formed in the middle of both ends of the rotating shaft. Rotating shaft caps are movably mounted on both ends of the rotating shaft. Insert holes are formed in the middle of the two opposing sides of the rotating shaft caps. Fastening bolts are inserted into both inserts. By alternately stacking and securing the plurality of fixed steel plates and spacer steel plates to the surface of the rotating shaft, the present invention consumes less material and effectively reduces the overall weight of the electronic rotor, thereby effectively reducing the overall weight of the electronic motor.

Description

Technical Field

[0001] The present invention relates to a rotor mechanism, in particular to an electronic rotor mechanism. Background Art

[0002] The electronic rotor is the rotating part of the electronic motor. The armature winding is installed on it. When powered on, it generates induced electromotive force, acts as a rotating magnetic field, and generates electromagnetic torque for energy conversion.

[0003] Currently, the iron cores of most existing electronic rotors are made of a single piece. This type of core wastes material and is heavy, increasing the overall weight of the electronic motor. Furthermore, the length of the iron core of this type of electronic rotor is generally limited to the same model of electronic motor, making it less adaptable. Therefore, we have proposed an electronic rotor mechanism to improve this. Summary of the Invention

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0005] The present invention provides an electronic rotor mechanism, comprising a rotating shaft and a plurality of fixed steel sheets, wherein the plurality of fixed steel sheets are slidably sleeved on the outer surface of the rotating shaft, a spacer steel sheet is slidably sleeved on the rotating shaft between two adjacent fixed steel sheets, fastening nuts are threadedly sleeved on both ends of the outer surface of the rotating shaft, opposite sides of the two fastening nuts are respectively tightly fitted with the fixed steel sheets located at both ends of the rotating shaft, threaded holes are provided in the middle of both ends of the rotating shaft, rotating shaft caps are movably sleeved on both ends of the rotating shaft, and insertion holes are provided in the middle of the two rotating shaft caps on opposite sides, fastening bolts are inserted into the two insertion holes, and the ends of the two fastening bolts are respectively threadedly connected to the inside of the two threaded holes.

[0006] As a preferred technical solution of the present invention, the fixed steel sheet is made of silicon steel, and a plurality of winding grooves are provided at equal arcs and intervals on the edge of the fixed steel sheet.

[0007] As a preferred technical solution of the present invention, the outer surface of the rotating shaft is provided with four slots with equal arc spacing along the axial direction, and the surface of the inner ring of the fixed steel sheet is fixed with four blocks with equal arc spacing, and the four blocks are matched with the four slots.

[0008] As a preferred technical solution of the present invention, the surface of the inner ring of the spacer steel sheet is also fixed with four clamping blocks at equal arcs and intervals, and the four clamping blocks are matched with four clamping slots.

[0009] As a preferred technical solution of the present invention, the outer surfaces of the two rotating shaft caps are provided with key slots, and the inner surfaces of the two rotating shaft caps are also fixed with clamping blocks, and the clamping blocks are arranged in coordination with the clamping slots.

[0010] As a preferred technical solution of the present invention, rolling bearings are fixedly provided on opposite ends of the outer surfaces of the two rotating shaft caps.

[0011] As a preferred technical solution of the present invention, the outer diameter of several of the spacer steel sheets is smaller than the distance between the bottom of the winding groove and the center of the fixed steel sheet.

[0012] As a preferred technical solution of the present invention, the two fastening bolts are both hexagon socket bolts, and the insertion holes are countersunk holes.

[0013] The beneficial effects of the present invention are:

[0014] 1. This electronic rotor mechanism is provided with a plurality of fixed steel sheets and spacer steel sheets, which are alternately stacked and fixed on the surface of the rotating shaft. This can consume less material and effectively reduce the overall weight of the electronic rotor, thereby effectively reducing the overall weight of the electronic motor.

[0015] 2. This type of electronic rotor mechanism utilizes a number of fixed steel sheets and spacer steel sheets that are alternately stacked and fixed on the surface of the rotating shaft. In this way, if electronic rotors of different lengths need to be produced, only rotating shafts of different lengths need to be used. Then, by increasing or decreasing the number of fixed steel sheets and spacer steel sheets, electronic rotors of different lengths can be produced. This mechanism is suitable for various types of electronic motors and has strong applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0017] Figure 1 It is a structural schematic diagram of an electronic rotor mechanism of the present invention;

[0018] Figure 2 This is a schematic structural diagram of the rotating shaft end portion of an electronic rotor mechanism of the present invention;

[0019] Figure 3 It is a schematic cross-sectional structural diagram of an electronic rotor mechanism of the present invention.

[0020] In the figure: 1. Rotating shaft; 2. Fixed steel plate; 3. Spacer steel plate; 4. Fastening nut; 5. Threaded hole; 6. Rotating shaft cap; 7. Fastening bolt; 8. Winding groove; 9. Card slot; 10. Keyway; 11. Rolling bearing. DETAILED DESCRIPTION

[0021] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0022] Example: Figure 1 、 Figure 2 and Figure 3 As shown, an electronic rotor mechanism of the present invention includes a rotating shaft 1 and a plurality of fixed steel sheets 2, which are slidably sleeved on the outer surface of the rotating shaft 1, and a spacer steel sheet 3 is slidably sleeved on the rotating shaft 1 between two adjacent fixed steel sheets 2. Both ends of the outer surface of the rotating shaft 1 are threadedly sleeved with fastening nuts 4, and opposite sides of the two fastening nuts 4 are tightly fitted with the fixed steel sheets 2 located at both ends of the rotating shaft 1. Threaded holes 5 are provided in the middle of both ends of the rotating shaft 1, and rotating shaft caps 6 are movably sleeved on both ends of the rotating shaft 1. The middle parts of the two rotating shaft caps 6 on the opposite sides are provided with insertion holes, and fastening bolts 7 are inserted in the two insertion holes, and the ends of the two fastening bolts 7 are respectively threadedly connected to the inside of the two threaded holes 5.

[0023] Among them, the fixed steel sheet 2 is made of silicon steel, and a number of winding grooves 8 are opened at equal arcs and equal intervals on the edge of the fixed steel sheet 2, and the number of winding grooves 8 is an even number. Setting a number of winding grooves 8 with an even number can facilitate winding. The fixed steel sheet 2 made of silicon steel has high magnetic permeability, and the hysteresis loss and eddy current loss are relatively small.

[0024] Among them, the outer surface of the rotating shaft 1 is provided with four slots 9 with equal arcs and equal intervals along the axial direction, and the surface of the inner ring of the fixed steel sheet 2 is fixed with four blocks with equal arcs and equal intervals. The four blocks are matched with the four slots 9. The cooperation between the blocks and the slots 9 can ensure that when the rotor rotates, the fixed steel sheet 2 and the rotating shaft 1 remain relatively fixed.

[0025] Among them, the surface of the inner ring of the spacer steel sheet 3 is also fixed with four blocks at equal arcs and intervals. The four blocks are matched with four slots 9. The cooperation between the blocks and the slots 9 can ensure that the spacer steel sheet 3 and the rotating shaft 1 remain relatively fixed when the rotor rotates.

[0026] Among them, the outer surfaces of the two rotating shaft caps 6 are both provided with key slots 10, and the inner surfaces of the two rotating shaft caps 6 are also fixed with a clamping block, which is matched with the clamping slot 9. The key slot 10 is provided to facilitate the use of a flat key to connect and fix the rotating shaft cap 6 to the external coupling.

[0027] Among them, rolling bearings 11 are fixedly provided at opposite ends of the outer surfaces of the two shaft caps 6. The provision of rolling bearings 11 can reduce the friction between the shaft caps 6 and the external electronic housing, thereby ensuring that the entire rotor can rotate easily.

[0028] Among them, the outer diameter of several spacer steel sheets 3 is smaller than the distance between the bottom of the winding groove 8 and the center of the fixed steel sheet 2, so as to avoid the spacer steel sheets 3 from hindering the winding, thereby facilitating the winding of the rotor.

[0029] Among them, the two fastening bolts 7 are both hexagon socket bolts, and the sockets are countersunk holes. The countersunk holes can ensure that the fastening bolts 7 can completely enter the inside of the sockets. In this way, after the installation is completed, the surface of the fastening bolts 7 and the end of the shaft cap 6 are in the same plane, avoiding obstacles to the installation of the coupling.

[0030] First, select a rotating shaft 1 of a specified length, and take out a corresponding number of fixed steel sheets 2 and spacer steel sheets 3. Then, several fixed steel sheets 2 and spacer steel sheets 3 are alternately sleeved on the outer surface of the rotating shaft 1. The outer surface of the rotating shaft 1 is provided with four slots 9 with equal arcs and equal spacing along the axial direction. The surface of the inner ring of the fixed steel sheet 2 is fixed with four blocks with equal arcs and equal spacing. The surface of the inner ring of the spacer steel sheet 3 is also fixed with four blocks with equal arcs and equal spacing. The cooperation of the blocks and the slots 9 can ensure that the fixed steel sheet 2 is fixed when the rotor rotates. The spacer steel sheet 3 and the rotating shaft 1 are kept relatively fixed. After the installation of the fixed steel sheet 2 and the spacer steel sheet 3 is completed, the two fastening nuts 4 are respectively bolted on the two ends of the rotating shaft 1 and tightened. The two fastening nuts 4 are squeezed to make several fixed steel sheets 2 and the spacer steel sheets 3 tightly arranged. Then the two rotating shaft caps 6 are respectively put on the two ends of the rotating shaft 1, and the rotating shaft 1 and the rotating shaft caps 6 are fixedly connected by the fastening bolts 7 and the threaded holes 5. The inner surfaces of the two rotating shaft caps 6 are also fixed with blocks. By tightening The fixing bolt 7 is fixed to the axial direction of the rotating shaft cap 6, and the rotating shaft cap 6 is fixed circumferentially by the cooperation of the clamping block and the clamping groove 9. This ensures that the rotating shaft cap 6 is completely fixed to the rotating shaft 1. Then, two rolling bearings 11 are fixedly sleeved on the surfaces of the two rotating shaft caps 6. The provision of rolling bearings 11 can reduce the friction between the rotating shaft cap 6 and the external electronic housing, thereby ensuring that the entire rotor can rotate easily. At this point, the assembly of the entire electronic rotor mechanism is completed. This electronic rotor mechanism is fixed to the surface of the rotating shaft 1 by a plurality of fixed steel sheets 2 and spacer steel sheets 3 alternately stacked and fixed. It can consume less material and effectively reduce the overall weight of the electronic rotor, thereby effectively reducing the overall weight of the electronic motor. At the same time, if it is necessary to produce electronic rotors of different lengths, it is only necessary to use rotating shafts 1 of different lengths. Then, by increasing or decreasing the number of fixed steel sheets 2 and spacer steel sheets 3, electronic rotors of different lengths can be produced. It can be applied to various models of electronic motors and has strong applicability.

[0031] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limiting the present invention.

[0032] In the description of the present invention, it should also be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0033] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. An electronic rotor mechanism, comprising a rotating shaft (1) and a plurality of fixed steel sheets (2), characterized in that: A plurality of the fixed steel sheets (2) are slidably sleeved on the outer surface of the rotating shaft (1); a spacer steel sheet (3) is slidably sleeved on the rotating shaft (1) between two adjacent fixed steel sheets (2); fastening nuts (4) are threadedly sleeved on both ends of the outer surface of the rotating shaft (1); opposite sides of the two fastening nuts (4) are tightly fitted with the fixed steel sheets (2) located at both ends of the rotating shaft (1); threaded holes (5) are provided in the middle of both ends of the rotating shaft (1); rotating shaft caps (6) are movably sleeved on both ends of the rotating shaft (1); a socket is provided in the middle of the opposite sides of the two rotating shaft caps (6); fastening bolts (7) are inserted into the two sockets, and the two fastening bolts (7) are fastened to the rotating shaft (1) ) are respectively threadedly connected to the inside of the two threaded holes (5); the outer surface of the rotating shaft (1) is provided with four slots (9) at equal arcs and equal intervals along the axial direction, the surface of the inner ring of the fixed steel sheet (2) is fixed with four blocks at equal arcs and equal intervals, and the four blocks are matched with the four slots (9); the surface of the inner ring of the spacer steel sheet (3) is fixed with four blocks at equal arcs and equal intervals, and the four blocks are matched with the four slots (9); the fixed steel sheet (2) is made of silicon steel, and a plurality of winding grooves (8) are provided at equal arcs and equal intervals on the edge of the fixed steel sheet (2); the outer diameters of the plurality of the spacer steel sheets (3) are smaller than the distance between the bottom of the winding groove (8) and the center of the fixed steel sheet (2).

2. The electronic rotor mechanism according to claim 1, characterized in that: The outer surfaces of the two rotating shaft caps (6) are both provided with key slots (10), and the inner surfaces of the two rotating shaft caps (6) are also both fixed with clamping blocks, which are matched with the clamping slots (9).

3. The electronic rotor mechanism according to claim 1, characterized in that: Rolling bearings (11) are fixedly provided on opposite ends of the outer surfaces of the two rotating shaft caps (6).

4. The electronic rotor mechanism according to claim 1, characterized in that: The two fastening bolts (7) are both hexagon socket bolts, and the insertion holes are countersunk holes.

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