A pulp separation device

Abstract

The present invention discloses a slurry separation device, including a support shell, a slurry sealing gate plate and a connecting plate, the bottom of the two side walls of the support shell are evenly connected with slurry separation ports, the inner wall of the support shell inside the slurry separation port is provided with a mounting groove, the inside of the mounting groove is plugged with a slurry sealing gate plate, and the top of the slurry sealing gate plate is installed with a bracket extending to the outside of the support shell, a protective cover is installed on the outer wall of the support shell outside the slurry separation port by bolts, an electric lifting rod is installed on the outer wall of the support shell above the protective cover by bolts, and the output end of the electric lifting rod is fixedly connected to the bracket, a hydraulic lifting rod is installed at one end of the bottom of the support shell close to the controller, and the output end of the hydraulic lifting rod is fixedly connected to a supporting foot. The slurry of the present invention flows out from the slurry outlet along the slurry separation groove, and then directly flows into the template from the slurry separation port. In this way of grouting, the slurry is uniform, bubbles are eliminated, and product quality is guaranteed.

Description

Technical Field

[0001] The invention relates to the technical field of building material production machinery, in particular to a pulp separation device. Background Art

[0002] The production of building insulation wall panels requires pouring concrete from a concrete mixer into the wall panel template and solidifying it. The production of building insulation wall panels involves many equipment and steps. In the original "grouting" step, the following methods are used:

[0003] 1. When the concrete mixer discharges slurry, the transport vehicle needs to be located below the concrete mixer discharge port, and the slurry is discharged from the discharge port into the transport vehicle;

[0004] 2. The transport vehicle drives to the side of the formwork, raises the loading device, and manually pours the slurry into the formwork.

[0005] Disadvantages of this solution:

[0006] 1. This method uses too fast slurry feeding speed, which will cause bubbles in the finished product, reduce product quality, and uneven slurry distribution, resulting in waste;

[0007] 2. Concrete needs to be repeatedly transported by hand, which is time-consuming and laborious. In addition, the bottom is prone to sedimentation due to the long pouring process, resulting in material waste. In addition, it is inconvenient to clean after the slurry is separated;

[0008] 3. The slurry discharge speed is inconvenient to control and the practicality is poor. Summary of the invention

[0009] The purpose of the present invention is to provide a pulping device to solve the problems mentioned in the above background technology that the pulping speed is too fast, which will cause bubbles in the finished product and reduce the product quality, and the pulping is uneven, causing waste, and it is inconvenient to clean after the pulping is completed, and the pulping speed is inconvenient to control, resulting in poor practicality.

[0010] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a pulp separation device, comprising a supporting shell, a pulp sealing gate plate and a connecting plate, one end of the supporting shell is hinged to each other through a first ear block and a second ear block of the connecting plate, and a pulp separation groove is arranged inside the supporting shell, and pulp separation openings are evenly opened at the bottoms of the two side walls of the supporting shell, and mounting grooves are arranged on the inner wall of the supporting shell inside the pulp separation opening, and pulp sealing gate plates are inserted in the mounting grooves, and sealing gaskets are arranged at the bottom of the inner side of the pulp sealing gate plates, and a bracket extending to the outside of the supporting shell is installed on the top of the pulp sealing gate plate, a protective cover is installed on the outer wall of the supporting shell outside the pulp separation opening by bolts, an electric lifting rod is installed on the outer wall of the supporting shell above the protective cover by bolts, the electric lifting rod is electrically connected to a controller installed on the top of the supporting shell by a wire, and the output end of the electric lifting rod is fixedly connected to the bracket, a hydraulic lifting rod is installed at one end of the bottom of the supporting shell close to the controller, the hydraulic lifting rod is electrically connected to the controller by a wire, and the output end of the hydraulic lifting rod is fixedly connected to a supporting foot.

[0011] Preferably, a drain outlet is provided on one end of one side of the support shell close to the connecting plate, movable grooves are provided on the side walls of the support shell on both sides of the drain outlet, and drainage gate plates are inserted into the movable grooves.

[0012] Preferably, a cleaning branch pipe and a cleaning pipe are respectively installed in the middle of the top of the supporting shell and at one end of the top of the supporting shell close to the controller, the top of the cleaning pipe is connected to a water inlet pipe, and nozzles are evenly installed at the bottom of the cleaning branch pipe and the cleaning pipe, and a connecting pipe is fixedly connected between the cleaning branch pipe and the cleaning pipe.

[0013] Preferably, a pulp outlet is provided at the center of the connecting plate, and a material guide plate extending to the interior of the pulp separation groove is installed on the connecting plate below the pulp outlet.

[0014] Preferably, mounting holes are arranged at the four corners of the connecting plate outside the slurry outlet, sliding grooves are opened inside the connecting plates on both sides of the slurry outlet, and slurry outlet gate plates are inserted inside the sliding grooves.

[0015] Preferably, a locking bolt is installed on the connecting plate above the pulp outlet, and the top end of the locking bolt passes through the side wall between the connecting plate and the pulp outlet to abut against the pulp outlet gate plate.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] (1) This slurry separation device realizes automatic slurry discharge in the horizontal direction by providing a slurry outlet at the center of the connecting plate, and installing a material guide plate extending into the slurry separation groove on the connecting plate below the slurry outlet, and the slurry separation outlets are evenly opened at the bottom of the two side walls of the supporting shell. The slurry flows out from the slurry outlet along the slurry separation groove, and then directly flows into the template from the slurry separation outlet. In this type of grouting, the slurry is uniform, bubbles are eliminated, and the product quality is guaranteed. There is no need for manual operation, which saves time and effort.

[0018] (2) This slurry separation device moves the device to the discharge port at the bottom of the barrel side wall, and the slurry is directly separated through the slurry separation groove. There is no need to use tools to pour the concrete in the barrel into the template one by one. The slurry is squeezed out under the action of gravity, avoiding waste caused by sedimentation. By arranging a hydraulic lifting rod at the bottom of the support shell, one end of the support shell can be lifted up after slurry separation, so that the support shell is in an inclined state. With the help of the cleaning branch pipe and the nozzle arranged at the bottom of the cleaning pipe, it is convenient to clean the inside of the slurry separation groove. In addition, the drainage port is arranged to facilitate the collection of wastewater and reuse after treatment. It is green and environmentally friendly, saves energy and reduces emissions, and improves economic and production benefits.

[0019] (3) This type of slurry separation device has a slurry discharge gate plate inserted into the sliding groove opened inside the connecting plate on both sides of the slurry discharge port, so that the size of the slurry discharge port can be adjusted by adjusting the position of the slurry discharge gate plate inside the slurry discharge port, and the slurry discharge speed can be controlled according to the viscosity of the concrete, thereby reducing waste and having strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the top view structure of the present invention;

[0021] Figure 2 It is a side view structural schematic diagram of the present invention;

[0022] Figure 3 It is a schematic diagram of the cross-sectional structure of the present invention;

[0023] Figure 4 It is a schematic diagram of the side structure of the connecting plate of the present invention.

[0024] In the figure: 1. supporting shell; 101. pulp distributing groove; 102. pulp distributing port; 103. drain port; 1031. drain gate; 1032. movable groove; 104. first ear block; 2. mounting groove; 3. sealing gate; 301. bracket; 302. sealing pad; 4. protective cover; 5. cleaning pipe; 501. water inlet pipe; 502. nozzle; 6. controller; 7. connecting pipe; 8. connecting plate; 801. second ear block; 802. pulp outlet gate; 803. pulp outlet; 8031. sliding groove; 804. guide plate; 805. locking bolt; 806. mounting hole; 9. hydraulic lifting rod; 901. supporting foot; 10. electric lifting rod; 11. cleaning branch pipe. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figure 1-4 , the present invention provides an embodiment: a pulp separation device, comprising a support shell 1, a pulp sealing gate plate 3 and a connecting plate 8, one end of the support shell 1 is hinged to the second ear block 801 of the connecting plate 8 through a first ear block 104, and a pulp separation groove 101 is arranged inside the support shell 1;

[0027] A pulp outlet 803 is provided at the center of the connecting plate 8, and a guide plate 804 extending to the inside of the pulp separation tank 101 is installed on the connecting plate 8 below the pulp outlet 803. The guide plate 804 is used to guide the pulp into the inside of the pulp separation tank 101 to avoid the pulp from being wasted from the connection gap between the supporting shell 1 and the connecting plate 8.

[0028] The four corners of the connecting plate 8 outside the slurry outlet 803 are all provided with mounting holes 806. The connecting plates 8 on both sides of the slurry outlet 803 are provided with sliding grooves 8031 ​​inside. The sliding grooves 8031 ​​are plugged with slurry gates 802 inside. The operator adjusts the position of the slurry gate 802 inside the sliding grooves 8031 ​​according to the viscosity of the batch of concrete and sets the size of the slurry outlet 803, which is convenient for controlling the slurry outlet speed according to the viscosity of the concrete, reducing waste and having strong practicality.

[0029] A locking bolt 805 is installed on the connecting plate 8 above the pulp outlet 803, and the top end of the locking bolt 805 penetrates the side wall between the connecting plate 8 and the pulp outlet 803 and contacts the pulp outlet gate plate 802. The locking bolt 805 is used to fix the position of the pulp outlet gate plate 802, thereby fixing the size of the pulp outlet 803 after adjustment.

[0030] The bottom of the two side walls of the support shell 1 are evenly connected with pulp distribution openings 102, and the inner wall of the support shell 1 inside the pulp distribution opening 102 is provided with a mounting groove 2, and the inside of the mounting groove 2 is plugged with a pulp sealing gate plate 3, and the bottom of the inner side of the pulp sealing gate plate 3 is provided with a sealing gasket 302, and the top of the pulp sealing gate plate 3 is provided with a bracket 301 extending to the outside of the support shell 1, and a protective cover 4 is installed on the outer wall of the support shell 1 outside the pulp distribution opening 102 by bolts, and an electric lifting rod 10 is installed on the outer wall of the support shell 1 above the protective cover 4 by bolts. The model of the electric lifting rod 10 can be YNT-03, and the electric lifting rod 10 is electrically connected to the controller 6 installed on the top of the support shell 1 through a wire. The model of the controller 6 can be ARGUS, and the output end of the electric lifting rod 10 is fixedly connected to the bracket 301, and a hydraulic lifting rod 9 is installed at one end of the bottom of the support shell 1 close to the controller 6, and the hydraulic lifting rod 9 is electrically connected to the controller 6 through a wire, and the output end of the hydraulic lifting rod 9 is fixedly connected to a supporting foot 901;

[0031] A drain port 103 is provided at one end of the supporting shell 1 close to the connecting plate 8, and movable grooves 1032 are provided on the side walls of the supporting shell 1 on both sides of the drain port 103, and a drain gate plate 1031 is inserted into the movable groove 1032. When separating the pulp, the drain gate plate 1031 closes the drain port 103 to avoid the waste of the pulp flowing out. When cleaning, the drain port 103 is opened, and the waste water after flushing is discharged and collected through the drain port 103, which is convenient for reuse after treatment, which is green and environmentally friendly, saves energy and reduces emissions, and improves economic and production benefits.

[0032] A cleaning branch pipe 11 and a cleaning pipe 5 are respectively installed in the middle of the top of the supporting shell 1 and at one end of the top of the supporting shell 1 close to the controller 6. The top of the cleaning pipe 5 is connected with a water inlet pipe 501, and nozzles 502 are evenly installed at the bottom of the cleaning branch pipe 11 and the cleaning pipe 5. At the same time, a connecting pipe 7 is fixedly connected between the cleaning branch pipe 11 and the cleaning pipe 5. Cleaning water is injected into the cleaning branch pipe 11, the connecting pipe 7 and the cleaning pipe 5 through the water inlet pipe 501, and the pulp separation tank 101 is flushed through the nozzles 502 installed at the bottom of the cleaning branch pipe 11 and the cleaning pipe 5, so that cleaning is convenient.

[0033] Working principle: When in use, the device is fixed to the position of the concrete mixer output port through the mounting hole 806 of the connecting plate 8, so that the slurry outlet 803 of the connecting plate 8 is connected to the output port of the concrete mixer, and the power supply is connected through the controller 6. The template loader equipped with the template drives into the bottom of the slurry separation device. The operator adjusts the position of the slurry outlet gate 802 inside the sliding groove 8031 ​​according to the viscosity of the batch of concrete. After setting the size of the slurry outlet 803, the position of the slurry outlet gate 802 is fixed with the locking bolt 805. The controller 6 controls the electric lifting rod 10 to drive the sealing slurry gate 3 to move upward, and the slurry flows from the slurry outlet 803 along the guide plate 804 into the interior of the slurry separation groove 101, and then flows directly into the template from the slurry outlet 102. After the grouting is completed, the template loading vehicle leaves the track for the next step. At this time, the equipment needs to be cleaned. The controller 6 controls the electric lifting rod 10 to drive the sealing gate plate 3 to move downward and close the slurry distribution port 102. The controller 6 controls the hydraulic lifting rod 9 to extend and raise the tail end of the supporting shell. The cleaning water is injected into the cleaning branch pipe 11, the connecting pipe 7 and the cleaning pipe 5 through the water inlet pipe 501, and the slurry distribution tank 101 is flushed through the nozzle 502 installed at the bottom of the cleaning branch pipe 11 and the cleaning pipe 5. The waste water after flushing passes through

[0034] The wastewater is discharged and collected at the drainage outlet 103 for reuse after treatment, which is green and environmentally friendly, saves energy and reduces emissions, and improves economic and production benefits.

[0035] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A pulp separation device, comprising a supporting shell (1), a pulp sealing gate (3) and a connecting plate (8), characterized in that: One end of the support shell (1) is hingedly connected to the second ear block (801) of the connecting plate (8) through a first ear block (104), and a pulp separation groove (101) is arranged inside the support shell (1), pulp separation openings (102) are evenly opened at the bottom of the two side walls of the support shell (1), and mounting grooves (2) are arranged on the inner wall of the support shell (1) inside the pulp separation openings (102), and a pulp sealing gate plate (3) is plugged into the inside of the mounting groove (2), a sealing gasket (302) is arranged at the bottom of the inner side of the pulp sealing gate plate (3), and a bracket (301) extending to the outside of the support shell (1) is installed on the top of the pulp sealing gate plate (3), and the pulp separation groove (101) is provided with a plurality of sealing gaskets (302). A protective cover (4) is installed on the outer wall of the support shell (1) outside the opening (102) by bolts, and an electric lifting rod (10) is installed on the outer wall of the support shell (1) above the protective cover (4) by bolts. The electric lifting rod (10) is electrically connected to a controller (6) installed on the top of the support shell (1) through a wire, and the output end of the electric lifting rod (10) is fixedly connected to the bracket (301). A hydraulic lifting rod (9) is installed at one end of the bottom of the support shell (1) close to the controller (6), and the hydraulic lifting rod (9) is electrically connected to the controller (6) through a wire, and the output end of the hydraulic lifting rod (9) is fixedly connected to a support foot (901).

2. A pulp separation device according to claim 1, characterized in that: A drainage port (103) is provided at one end of one side of the support shell (1) close to the connecting plate (8), and movable grooves (1032) are provided on the side walls of the support shell (1) on both sides of the drainage port (103), and drainage gate plates (1031) are inserted into the interior of the movable grooves (1032).

3. A pulp separation device according to claim 1, characterized in that: A cleaning branch pipe (11) and a cleaning pipe (5) are respectively installed in the middle of the top of the supporting shell (1) and at one end of the top of the supporting shell (1) close to the controller (6), the top of the cleaning pipe (5) is connected to a water inlet pipe (501), and nozzles (502) are evenly installed at the bottoms of the cleaning branch pipe (11) and the cleaning pipe (5), and a connecting pipe (7) is fixedly connected between the cleaning branch pipe (11) and the cleaning pipe (5).

4. A pulp separation device according to claim 1, characterized in that: A pulp outlet (803) is provided at the center of the connecting plate (8), and a material guide plate (804) extending into the pulp separation groove (101) is installed on the connecting plate (8) below the pulp outlet (803).

5. A pulp separation device according to claim 4, characterized in that: The four corners of the connecting plate (8) outside the slurry outlet (803) are all provided with mounting holes (806), and the connecting plates (8) on both sides of the slurry outlet (803) are provided with sliding grooves (8031) inside, and the inside of the sliding grooves (8031) is plugged with slurry outlet gate plates (802).

6. A pulp separation device according to claim 5, characterized in that: A locking bolt (805) is installed on the connecting plate (8) above the pulp outlet (803), and the top end of the locking bolt (805) penetrates the side wall between the connecting plate (8) and the pulp outlet (803) and contacts the pulp outlet gate plate (802).

Images